Ring Gear Tooth Contact
Ring Gear Backlash
Adjustment
1) Correct Tooth Contact
2) Toe Contact
Use a thinner drive pinion shim (43 mm thrust
shim) to move the drive pinion away from the ring
gear.
3) Heel Contact
Use a thicker drive pinion shim (43 mm thrust
shim) to move the drive pinion toward the ring
gear.
4) Flank Contact
To move the ring gear away from the drive pin-
ion, use a thicker side bearing shim (79.5 mm
thrust shim) on the drive pinion side and a thinner
one on the ring gear side.
NOTE: Recheck backlash after replacing the side
bearing shims. If out of specification, adjust as
described under Toe Contact.
5) Face Contact
To move the ring gear toward the drive pinion,
use a thinner side bearing shim (79.5 mm thrust
shim) on the drive pinion side and a thicker one
on the ring gear side.
NOTE: Recheck backlash after replacing the side
bearing shims. If out of specification, adjust as
described under Heel Contact.
Adjustment
1. If the backlash exceeds the standard, correct by
decreasing the shim thickness on one side and
increasing the thickness of the other shim the same
amount.
NOTE:
• The total thickness of both shims must still equal
the total thickness of the original shims.
• If there is too much backlash, move the ring gear
toward the drive pinion. If there is not enough
backlash, move the ring gear away from the
drive pinion.
2. After adjustment, recheck backlash (see page,
).
Standard: 0.06 - 0.14 mm (0.002 - 0.006 in)
79.5 mm THRUST SHIM
AA
AB
AC
AD
AE
AF
AG
AH
Al
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
AX
Part Number
41460-P5D-000
41461-P5D-000
41462-P5D-000
41 463 -PSD -000
41464-P5D-000
41 465 -PSD -000
41466-P5D-000
4 1467 -PSD -000
41468-P5D-000
41 469 -PSD -000
41 470 -PSD -000
41471 -PSD -000
41 472 -PSD -000
41 473 -PSD -000
41 474 -PSD -000
41 475 -PSD -000
41 476 -PSD -000
41 477 -PSD -000
41 478 -PSD -000
41479-P5D-000
41 480 -PSD -000
41481-P5D-000
41 482 -PSD -000
41 483 -PSD -000
Thickness
0.66 mm (0.0260 in)
1.17 mm (0.0461 in)
1.20 mm (0.0472 in)
1.23 mm (0.0484 in)
1.26 mm (0.0496 in)
1.29 mm (0.0508 in)
1.32 mm (0.0520 in)
1.35 mm (0.0531 in)
1.38 mm (0.0543 in)
1.41 mm (0.0555 in)
1.44 mm (0.0567 in)
1.47 mm (0.0579 in)
1.50 mm (0.0591 in)
1.53 mm (0.0602 in)
1.56 mm (0.0614 in)
1.59 mm (0.0626 in)
1.62 mm (0.0638 in)
1.65 mm (0.0650 in)
1.68 mm (0.0661 in)
1.71 mm (0.0673 in)
1.74 mm (0.0685 in)
1.77 mm (0.0697 in)
1.80 mm (0.0709 in)
1.83 mm (0.0720 in)
Summary of Contents for 3.5 RL
Page 11: ...Chassis and Paint Codes 2004 Model ...
Page 13: ... 00 and Earlier Models 01 and Later Models ...
Page 26: ...Under hood Emissions Control Label Emission Group Identification 2004 model ...
Page 34: ...Standards and Service Limits Engine Electrical Section 4 Cylinder Head Valve Train Section 6 ...
Page 36: ...Engine Lubrication Section 8 Engine Block Section 7 ...
Page 37: ... Engine Block Section 7 Engine Lubrication Section 8 ...
Page 39: ...Engine Block Section 7 Engine Lubrication Section 8 ...
Page 40: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 41: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 42: ...Fuel and Emissions Section 11 Standards and Service Limits Cooling Section 10 ...
Page 43: ...Standards and Service Limits Cooling Section 10 Fuel and Emissions Section 11 ...
Page 44: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 45: ...Automatic Transmission cont d Section 14 ...
Page 46: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 47: ...Automatic Transmission cont d Section 14 ...
Page 48: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 49: ...Standards and Service Limits Automatic Transmission Section 14 ...
Page 50: ...Automatic Transmission cont d Section 14 ...
Page 51: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 52: ...Automatic Transmission cont d Section 14 ...
Page 53: ...Standards and Service Limits Automatic Transmission cont d Section 14 ...
Page 54: ...Standards and Service Limits Differential Section 15 ...
Page 55: ...Standards and Service Limits Differential Section 15 ...
Page 56: ...Standards and Service Limits Differential Section 15 ...
Page 57: ...Standards and Service Limits Differential Section 15 ...
Page 58: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 59: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 60: ...Steering Section 17 Suspension Section 18 Brakes Section 19 ...
Page 61: ...Brakes Section 19 Suspension Section 18 Steering Section 17 ...
Page 62: ...Standards and Service Limits AirConditioning Section22 ...
Page 63: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 65: ...Standards and Service Limits Air Conditioning Section 22 ...
Page 66: ...Design Specifications ...
Page 67: ...Design Specifications cont d ...
Page 68: ...Design Specifications ...
Page 69: ...Design Specifications cont d ...
Page 70: ...Design Specifications ...
Page 71: ...Design Specifications ...
Page 72: ...Design Specifications ...
Page 73: ...Design Specifications cont d ...
Page 74: ...Body Specifications ...
Page 75: ...Body Specifications ...
Page 76: ...Body Specifications ...
Page 77: ...Body Specifications ...
Page 299: ...System Description Electrical Connections cont d TERMINAL LOCATIONS ...
Page 300: ...LEFT PRIMARY HO2S BANK 2 SENSOR 1 RIGHT PRIMARY HO2S BANK 1 SENSOR 1 ...
Page 303: ...System Description Electrical Connections cont d ...
Page 304: ...JUNCTION CONNECTOR ...
Page 305: ...System Description Electrical Connections cont d 1 96 99 models ...
Page 306: ... 2 00 01 models ...
Page 307: ...System Description Electrical Connections cont d To A C PRESSURE SWITCH 1 96 99 models ...
Page 308: ... To page 11 26 ...
Page 309: ...System Description Electrical Connections cont d From page 11 25 To page 11 27 ...
Page 310: ... From page 11 26 2 00 01 models ...
Page 311: ...System Description Electrical Connections ...
Page 312: ......
Page 313: ...System Description Electrical Connections cont d ...
Page 314: ...System Description Electrical Connections ...
Page 315: ... cont d ...
Page 316: ...Electrical Connections cont d System Description ...
Page 317: ... cont d ...
Page 318: ...System Description Electrical Connections cont d ...
Page 319: ... cont d ...
Page 320: ...System Description Electrical Connections cont d ...
Page 321: ... cont d ...
Page 322: ...Electrical Connections cont d System Description ...
Page 323: ... cont d ...
Page 324: ...System Description Electrical Connections cont d ...
Page 325: ... cont d ...
Page 326: ...System Description Electrical Connections cont d ...
Page 327: ... cont d ...
Page 340: ...System Description System Connectors Engine Compartment ...
Page 342: ...System Connectors Engine Compartment cont d System Description ...
Page 344: ...System Description System Connectors Dash and Floor ...
Page 346: ...System Description System Connectors Dash and Floor cont d ...
Page 348: ...System Connectors Dash and Floor cont d System Description ...
Page 350: ...System Description System Connectors Dash and Floor cont d ...
Page 366: ...Troubleshooting Powertrain Control Module Terminal Arrangement PCM CONNECTOR A 26P ...
Page 367: ...Troubleshooting Powertrain Control Module Terminal Arrangement cont d PCM CONNECTOR B 16P ...
Page 368: ...PCM CONNECTOR C 12P ...
Page 369: ...PCM CONNECTOR D 22P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 370: ...PCM CONNECTOR E 26P ...
Page 371: ...PCM CONNECTOR F 8P Powertrain Control Module Terminal Arrangement cont d Troubleshooting ...
Page 487: ...Circuit Diagram and Terminal Locations ...
Page 511: ...PCM CONNECTOR D 22P PCM CONNECTOR E 26P ...
Page 537: ......
Page 538: ...Symptom to Component Chart Hydraulic System cont d ...
Page 570: ...Illustrated Index Transmission Housing Lower Valve Body ...
Page 572: ...Illustrated Index Rear Cover ...
Page 574: ...Illustrated Index Transmission Housing ...
Page 576: ...Illustrated Index Torque Converter Housing Valve Body ...
Page 711: ...Steering LinkageandGearbox Inspection and Adjustment ...
Page 817: ...22P CONNECTOR 22PCONNECTOR Terminal side of male terminals NOTE Standard voltage is 12 V ...
Page 866: ...Special Tools 19 7 ...
Page 868: ...Terminal Arrangement VSA CONTROL UNIT 42P CONNECTOR Wire side of female terminals ...
Page 870: ...Terminal Arrangement VSA CONVERTER UNIT 26P CONNECTOR Wire side of female terminals ...
Page 1008: ...Frame Repair Chart Top view Unit mm in Inner diameter Left side Right side ...
Page 1009: ...POINT m ...
Page 1010: ...Frame Repair Chart cont d Side view Unit mm in Inner diameter Left side Right side ...
Page 1011: ...012 0 47 Fuel tank strap point ...
Page 1063: ...Special Tools 07LAJ PT3020A 07PAZ 0010100 23 86 23 248 ...
Page 1092: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1102: ......
Page 1125: ...Audio System Audio Amplifier Terminals ...
Page 1130: ...Audio Unit Terminals 04 Model Without Navigation System 04 Model With Navigation System ...
Page 1137: ...Audio System XM Receiver Terminals 03 Model With Navigation System ...
Page 1238: ...Cavity Wire Test condition Test Desired result Possible cause if result is not obtained ...
Page 1286: ...23 412 23 52d 04 07PAZ 0010100 Special Tools ...
Page 1296: ...System Diagram ...
Page 1308: ...NAVIGATION UNIT CONNECTOR B 8P NAVIGATION UNIT CONNECTOR B Wire side of female terminals ...
Page 1312: ...NAVIGATION UNIT CONNECTOR C 8P Wire side of female terminals NAVIGATION UNIT CONNECTOR C ...
Page 1314: ...System Description Navigation Unit Inputs and Outputs for Connector A 20P ...
Page 1318: ...Display Unit Inputs and Outputs for Connector A 5P Wire side of female terminals ...
Page 1320: ......