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Installation and Commissioning Guide - Split Ducted Variable Capacity Commercial Indoor Unit

Doc. No. 0525 - 068  

Ver. 3  201104

Installation and Commissioning Guide

Variable Capacity Commercial

02.  Safety Instructions

 

Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or 
alteration by an unqualified technician could result in significant and major damage to the product or property which 
may render your warranty null and void. Such unqualified service could also lead to severe physical injury or death. 
Follow all safety instructions in this literature and all warning labels that are attached to the equipment.

 

Prevailing WH&S regulations must be observed and will take precedence to the safety instructions contained on 
this manual. Safe work practices and environment must be the paramount importance in the performance of all the 
service procedures.

 

Ensure that unit installation complies with relevant council regulations and building code standards.

 

All electrical wiring must be in accordance with current electrical authority regulations and all wiring connections to 
be as per electrical diagram provided.

 

Secure the fans against accidental contact. Beware of pinch point and sharp edges which can cause cutting injury.

 

Always wear appropriate PPE, remove any dangling jewelery and protect long hair by wearing a cap.

 

Make sure that all panel covers are always firmly secured and not damaged before and during operation of unit.

 

This appliance is not intended for use by young children or infirm persons unless they have been adequately 
supervised by a responsible person to ensure that they can use the appliance safely. Young children should be 
supervised to ensure that they do not play with the appliance.

 

Installer must incorporate a means of electrical disconnection (isolator) in the sub mains fixed wiring in accordance 
with the latest edition of the AS/NZS 3000 (also known as Australian Wiring Rules).

 

Secure the power cords and control cables that goes in/out the unit. Use the cable ties provided in the control box.
*Qualifications required will be appropriate Electrical, Refrigeration and Refrigerant Handling License and Training 
dependent on local State/Territory regulations. 

NOTES

•  This indoor unit is designed to match only with a specific  ActronAir outdoor unit as specified in the Technical Selection 

Catalogue. 

•  This unit is designed for use with R-410A refrigerant only.
•  The unit is supplied with factory charged dry air. Beware of the pressurised air charge when purging. Remove the caps 

from the connection points and purge the system only when the field pipe connections are ready to be completed.  

 DANGER

Hazardous Voltage - Risk of Electrocution.

TURN-OFF the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/
TAG-OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply.

 WARNING

EC Motors are fitted with high power capacitors and can have dangerous residual voltages at motor terminals after power 
has been isolated. Wait at least 5 minutes after power isolation and test for any residual voltage before beginning service 
work.

VISUAL INSPECTION AND WORK ASSESSMENT

Work areas and conditions must first be assessed and evaluated for any potential hazardous conditions. It is also important 
to be familiar with the unit parts and components before proceeding with any service task.

Summary of Contents for EVA290T

Page 1: ...0T IMPORTANT NOTE Please read this manual carefully before installing or operating your air conditioning unit That s better That s Actron Variable Capacity Commercial Split Ducted Units Installation and Commissioning Guide Indoor ...

Page 2: ...imensions and Clearances 6 04 01 EVA290T EVA330T 6 05 Installation Instructions 7 06 Unit Lifting Procedures 8 06 01 Crane Lifting Method 8 06 02 Fork Lift Method 9 07 Condensate Drain 10 08 Electrical Installation 11 09 Wiring Diagram 12 10 Split Unit Electrical Connection 13 11 Maximum Cable Lengths 15 11 01 Wall Controller Options 15 11 02 Wiring Configuration Recommended 16 11 03 Alternate Wir...

Page 3: ...Inspect the unit components and accessories for any sign of damage If there is any damage to the unit contact ActronAir Customer Care Department immediately on 1300 522 722 to obtain a Goods Return Number Check the unit nameplate to verify the model serial number and electrical rated specifications are correct 01 03 Codes Regulations and Standards The installer and or contractor assumes responsibi...

Page 4: ...son to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Installer must incorporate a means of electrical disconnection isolator in the sub mains fixed wiring in accordance with the latest edition of the AS NZS 3000 also known as Australian Wiring Rules Secure the power cords and control cables that goes in out the ...

Page 5: ...Ducted Variable Capacity Commercial Indoor Unit Doc No 0525 068 Ver 3 201104 03 Components Overview 03 01 Indoor Unit Components Overview EC MOTOR AND MODULE FANS COIL LID ELECTRICAL CONTROL PANEL ELECTRICAL CONTROL PANEL 03 02 Electrical Control Panel Overview SWITCH MODE POWER SUPPLY CONTROL BOARD EMC FILTERS ...

Page 6: ...E VIEW Unit Model Number Unit Weight kg EVA290T 122 EVA330T 126 NOTES 1 Do not scale drawing All dimensions are in mm unless specified 2 Service Clearances given are suggested minimum based on the condition that the spaces around the units are free from any obstructions and a walkway passage of 1000mm between the units or between the unit and the outside perimeter is available 3 Minimum service ac...

Page 7: ...e noise is a critical factor Use rubber mounting pad not supplied in order to minimize the transfer of noise and vibration into building structures A hanging bracket assembly and rubber grommet optional on other units are also provided to secure the indoor unit into the roof rafters This configuration is most suitable for installations that require the unit to be rigidly secured up from the roof j...

Page 8: ...ian and must conform with the wiring diagram and all relevant electrical authorities 06 Unit Lifting Procedures 06 01 Crane Lifting Method WARNING WH S regulations must be observed and will take precedence during lifting process DANGER Make sure rigging equipment accessories and plant are sufficiently and safely capable to lift the unit in order to prevent potential damage to property severe perso...

Page 9: ...being damaged during lifting 4 Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location 06 02 Fork Lift Method FIG 2 Insert forklift tines here DO NOT LIFT UNIT from this end in order to prevent damage to electrical panel and pipes CAUTION ELECTRICAL PANELEND Procedure 1 To move the unit around with a forklift insert the fork tines through th...

Page 10: ...rap details The top of the Trap must be 125mm below the top of the Evaporator Drain Connection 50 mm 4 x PVC Elbow Install a T Piece as an Air Vent for long drain runs Hose Clamps Evaporator Condensate Tray The top of the Vent must be 50 mm higher than the top of the Evaporator Condensate Tray 250 mm or high enough to maintain positive Air Seal Condensate Drain Connection DN 25mm PN12 Trap Clear P...

Page 11: ...lations Wiring Diagram The wiring diagram specific for your air conditioning system is located on the inside panel of the control access door Always refer all wiring installation servicing and troubleshooting of this equipment to this diagram to ensure correct electrical connection are satisfied Supply and Power Requirements Procedure It is the installer s responsibility to provide power supply wi...

Page 12: ... SHIELD WIRE CMI POT ADJUST AMB SENSOR FILTER INDICATION PWM FAN1 OUT PWM FAN2 OUT FAN IN WALL CONTROLLER OUTDOOR 485 FAN AUX SENSOR ECON OUT AUX OUT AUX IN 12V 0 10V 12V COM COM A A A S1 0 10V 0 10V B B B COM COM COM G G G S2 COIL TEMP DISPLAY PWR 0 10V 0 10V 0 10V FAN2 OUT 0 10V FAN1 OUT COM COM NC NO COM COM 1 COM 2 COM 3 12VDC POWER IN V V ZONE MASTER SECONDARY OFF ON PWM FAN OUTPUT 0 10V FAN ...

Page 13: ... INTER CONNECTING POWER CABLE 400VAC Three Phase Neutral Earth 50Hz DATA CABLE TO WALL CONTROL Cat5E UTP AWG 24 Data Cable EXTRA LOW VOLTAGE DATA CONTROL WIRING 2 Core Shielded Twisted Pair 7 0 30 0 5mm2 Shielded Data Cable 4 3 2 1 SUB MAINS TO UNIT SUB MAINS LOAD BREAK ISOLATOR SUB MAINS CIRCUIT BREAKER CB RCBO RCD 4 3 SUB MAIN SUPPLY FROM DISTRIBUTION BOARD 1 INDOOR UNIT WALL CONTROL EXTRA LOW V...

Page 14: ...Wire Terminal B Black Wire Terminal G Shield Wire Indoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Insert data cable through the lower snap bushing and first cable tie on the right hand side of the electrical panel Connect core wires and shield wire into the Outdoor Board green terminal plug marked INDOOR A B and G Refer to unit wiring diagram...

Page 15: ...binations is allowed on unit See below table Combinations Wall Controllers WC 1 WC 2 WC 3 1st Option NEO 2nd Option NEO NEO 3rd Option NEO NEO LC7 2 4th Option NEO LC7 2 5th Option NEO LC7 2 LC7 2 6th Option LC7 2 7th Option LC7 2 LC7 2 8th Option LC7 2 LC7 2 LC7 2 NOTES NEO Available in White NTW 1000 and Black NTB 1000 colours LC7 2 Available in White and Grey colours In the instance of a combin...

Page 16: ... only Refer to individual unit wiring diagram for complete wiring connection details Long runs beside Mains cables or TV antenna cables should be avoided where possible Daisy connection is not allowed for NEO wall controller Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a 4 to 2b Indoor PCB to Wall Controller 90 m 4 to 2C Indoor PCB to Wall Controller 3 100 m 4...

Page 17: ...r to individual unit wiring diagram for complete wiring connection details Long runs beside Mains cables or TV antenna cables should be avoided where possible Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a Indoor PCB to Wall Control 1 100 m 4 to 2c Indoor PCB to Wall Control 3 last controller 75m total Daisy Chain 4 to 3 Indoor PCB to Remote Sensor 100 m Maxim...

Page 18: ... BL WH BR WH OR WH INDOOR CONTROL BOARD WALL CONTROL WIRING POWER BROWN ORANGE 485 A BLUE 485 B BLUE WHITE GND BROWN WHITE ORANGE WHITE NOT USED GREEN GREEN WHITE 12 02 NEO Wall Control Wiring Connections 12 02 01 NEO RJ45 Wiring WALL CONTROL TWC 1 12V A B G INDOOR CONTROL BOARD RJ45 WALL CONTROL TWC 2 12V A B G RJ45 WALL CONTROLLER 12 02 02 NEO Hard Wiring WALL CONTROL WALL CONTROLLER 12V A B G C...

Page 19: ...TERMINATE ANY UNUSED PAIRS TO ENSURE NO WIRING IS LEFT EXPOSED REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE 12 04 AERSS Optional Duct Sensor Wiring Connections REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE INDOOR CONTROL BOARD S1 S2 S3 COM TEMP SENS...

Page 20: ...This can be done by following the steps below Step 1 On the CMI board set dip switch 8 to ON Step 2 Apply power to the Indoor unit Using the on board potentiometer manually adjust the fan PWM speed This will be displayed on the 7 segment display FILTER INDICATION PWM FAN1 OUT PWM FAN2 OUT AUX SENSOR S1 COM S2 NC NO COM OFF ON PWM FAN OUTPUT 0 10V FAN INPUTS INTERNAL FAN SPEED 1 2 3 4 5 6 7 8 STAND...

Page 21: ...cumulation For highly corrosive environment wash panels quarterly with water and neutral detergent solution Wax panels Repair re paint where required Insulation Visual check for insulation conditions Repair replace insulation material Fan Visual check for run out of balance and dust attached Clean off dust as necessary to negate possibility of fan running out of balance Motor Ω Visual check on wir...

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Page 24: ...neering Pty Limited ABN 34 002767240 Registered Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of its products therefore specifications are subject to change without notice Document 0525 068 Ver 3 Issue Date 11 2020 ...

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