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Installation and Commissioning Guide

Variable Capacity Commercial

21

Installation and Commissioning Guide - Split Ducted Variable Capacity Commercial Indoor Unit

Doc. No. 0525 - 068  

Ver. 3  201104

14.  Maintenance Frequency Checklist

Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications 
and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum 
performance and reliability. 

 The following checklist and service periods are provided as a guide only, as some sites 

may require more frequent servicing. 

ELECTRICAL 

Parts

Service Period

Detail of Service Check

Service Methods

1

Mth

3

Mth

6

Mth

1

 Yr

 2

 Yrs

3

 Yrs

4

 Yrs

5

 Yrs

Isolators / 
Printed Circuit 
Boards 

Visual Inspection

Tighten Terminals as necessary on 

isolators and printed circuit boards

Electrical 
Connections

Check all electrical 

terminals, mains, 

communications, etc

Re-tighten if loose.

INDOOR SECTION

Parts

Service Period

Detail of Service Check

Service Methods

1

Mth

3

Mth

6

Mth

1

 Yr

 2

 Yrs

3

 Yrs

4

 Yrs

5

 Yrs

Casing / Panels 
and Frames

Visual check for 

damage, rust and dust 

accumulation.

For highly corrosive environment, 

wash panels quarterly with water 

and neutral detergent solution. 

Wax panels. Repair / re-paint 

where required.

Insulation

Visual check for  insulation 

conditions.

Repair / replace insulation material.

Fan

Visual check for run out of 
balance and dust attached

Clean off dust as necessary to 

negate possibility of fan running 

out of balance

Motor

Ω

Visual check on wiring. 

Insulation resistance check 

to be carried out annually

Measure insulation resistance 

to earth with insulation tester. 

Insulation resistance should be 

more than 1MΩ. 

Heat 
Exchanger

Check for clogging by 

dust. Check for leaks / 

damage.

Clean air inlet side as necessary. 

Straighten any bent fins using fins 

comb.

Drain Pan/ 
Condensation 
line

Check for obstructions and 

free flow of water

Clean to eliminate obstructions/ 

sludge and check condition of pan. 

Pour water to ensure flow

Filter *

Check for clogging 

by dust.

Clean Filter

Temperature 
Readings

Measure air on 

and air off

Place temperature probe in return 

and supply air of unit.

Ducting

Inspect duct works for air 

gaps

Re-tape any loose ducts.

Damper Motors
(If fitted)

Visual inspection of motors 

open/closing. Ensure no 

obstructions

Drive motors opened and closed. 

Ensure correct operation.

*Service period for filter cleaning may vary depending on operating time and surrounding environment.

Summary of Contents for EVA290T

Page 1: ...0T IMPORTANT NOTE Please read this manual carefully before installing or operating your air conditioning unit That s better That s Actron Variable Capacity Commercial Split Ducted Units Installation and Commissioning Guide Indoor ...

Page 2: ...imensions and Clearances 6 04 01 EVA290T EVA330T 6 05 Installation Instructions 7 06 Unit Lifting Procedures 8 06 01 Crane Lifting Method 8 06 02 Fork Lift Method 9 07 Condensate Drain 10 08 Electrical Installation 11 09 Wiring Diagram 12 10 Split Unit Electrical Connection 13 11 Maximum Cable Lengths 15 11 01 Wall Controller Options 15 11 02 Wiring Configuration Recommended 16 11 03 Alternate Wir...

Page 3: ...Inspect the unit components and accessories for any sign of damage If there is any damage to the unit contact ActronAir Customer Care Department immediately on 1300 522 722 to obtain a Goods Return Number Check the unit nameplate to verify the model serial number and electrical rated specifications are correct 01 03 Codes Regulations and Standards The installer and or contractor assumes responsibi...

Page 4: ...son to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Installer must incorporate a means of electrical disconnection isolator in the sub mains fixed wiring in accordance with the latest edition of the AS NZS 3000 also known as Australian Wiring Rules Secure the power cords and control cables that goes in out the ...

Page 5: ...Ducted Variable Capacity Commercial Indoor Unit Doc No 0525 068 Ver 3 201104 03 Components Overview 03 01 Indoor Unit Components Overview EC MOTOR AND MODULE FANS COIL LID ELECTRICAL CONTROL PANEL ELECTRICAL CONTROL PANEL 03 02 Electrical Control Panel Overview SWITCH MODE POWER SUPPLY CONTROL BOARD EMC FILTERS ...

Page 6: ...E VIEW Unit Model Number Unit Weight kg EVA290T 122 EVA330T 126 NOTES 1 Do not scale drawing All dimensions are in mm unless specified 2 Service Clearances given are suggested minimum based on the condition that the spaces around the units are free from any obstructions and a walkway passage of 1000mm between the units or between the unit and the outside perimeter is available 3 Minimum service ac...

Page 7: ...e noise is a critical factor Use rubber mounting pad not supplied in order to minimize the transfer of noise and vibration into building structures A hanging bracket assembly and rubber grommet optional on other units are also provided to secure the indoor unit into the roof rafters This configuration is most suitable for installations that require the unit to be rigidly secured up from the roof j...

Page 8: ...ian and must conform with the wiring diagram and all relevant electrical authorities 06 Unit Lifting Procedures 06 01 Crane Lifting Method WARNING WH S regulations must be observed and will take precedence during lifting process DANGER Make sure rigging equipment accessories and plant are sufficiently and safely capable to lift the unit in order to prevent potential damage to property severe perso...

Page 9: ...being damaged during lifting 4 Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location 06 02 Fork Lift Method FIG 2 Insert forklift tines here DO NOT LIFT UNIT from this end in order to prevent damage to electrical panel and pipes CAUTION ELECTRICAL PANELEND Procedure 1 To move the unit around with a forklift insert the fork tines through th...

Page 10: ...rap details The top of the Trap must be 125mm below the top of the Evaporator Drain Connection 50 mm 4 x PVC Elbow Install a T Piece as an Air Vent for long drain runs Hose Clamps Evaporator Condensate Tray The top of the Vent must be 50 mm higher than the top of the Evaporator Condensate Tray 250 mm or high enough to maintain positive Air Seal Condensate Drain Connection DN 25mm PN12 Trap Clear P...

Page 11: ...lations Wiring Diagram The wiring diagram specific for your air conditioning system is located on the inside panel of the control access door Always refer all wiring installation servicing and troubleshooting of this equipment to this diagram to ensure correct electrical connection are satisfied Supply and Power Requirements Procedure It is the installer s responsibility to provide power supply wi...

Page 12: ... SHIELD WIRE CMI POT ADJUST AMB SENSOR FILTER INDICATION PWM FAN1 OUT PWM FAN2 OUT FAN IN WALL CONTROLLER OUTDOOR 485 FAN AUX SENSOR ECON OUT AUX OUT AUX IN 12V 0 10V 12V COM COM A A A S1 0 10V 0 10V B B B COM COM COM G G G S2 COIL TEMP DISPLAY PWR 0 10V 0 10V 0 10V FAN2 OUT 0 10V FAN1 OUT COM COM NC NO COM COM 1 COM 2 COM 3 12VDC POWER IN V V ZONE MASTER SECONDARY OFF ON PWM FAN OUTPUT 0 10V FAN ...

Page 13: ... INTER CONNECTING POWER CABLE 400VAC Three Phase Neutral Earth 50Hz DATA CABLE TO WALL CONTROL Cat5E UTP AWG 24 Data Cable EXTRA LOW VOLTAGE DATA CONTROL WIRING 2 Core Shielded Twisted Pair 7 0 30 0 5mm2 Shielded Data Cable 4 3 2 1 SUB MAINS TO UNIT SUB MAINS LOAD BREAK ISOLATOR SUB MAINS CIRCUIT BREAKER CB RCBO RCD 4 3 SUB MAIN SUPPLY FROM DISTRIBUTION BOARD 1 INDOOR UNIT WALL CONTROL EXTRA LOW V...

Page 14: ...Wire Terminal B Black Wire Terminal G Shield Wire Indoor Unit Data Terminal Green Plug Terminal A White Wire Terminal B Black Wire Terminal G Shield Wire Insert data cable through the lower snap bushing and first cable tie on the right hand side of the electrical panel Connect core wires and shield wire into the Outdoor Board green terminal plug marked INDOOR A B and G Refer to unit wiring diagram...

Page 15: ...binations is allowed on unit See below table Combinations Wall Controllers WC 1 WC 2 WC 3 1st Option NEO 2nd Option NEO NEO 3rd Option NEO NEO LC7 2 4th Option NEO LC7 2 5th Option NEO LC7 2 LC7 2 6th Option LC7 2 7th Option LC7 2 LC7 2 8th Option LC7 2 LC7 2 LC7 2 NOTES NEO Available in White NTW 1000 and Black NTB 1000 colours LC7 2 Available in White and Grey colours In the instance of a combin...

Page 16: ... only Refer to individual unit wiring diagram for complete wiring connection details Long runs beside Mains cables or TV antenna cables should be avoided where possible Daisy connection is not allowed for NEO wall controller Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a 4 to 2b Indoor PCB to Wall Controller 90 m 4 to 2C Indoor PCB to Wall Controller 3 100 m 4...

Page 17: ...r to individual unit wiring diagram for complete wiring connection details Long runs beside Mains cables or TV antenna cables should be avoided where possible Item Description Maximum Cable Length 1 to 4 Outdoor PCB to Indoor PCB 100 m 4 to 2a Indoor PCB to Wall Control 1 100 m 4 to 2c Indoor PCB to Wall Control 3 last controller 75m total Daisy Chain 4 to 3 Indoor PCB to Remote Sensor 100 m Maxim...

Page 18: ... BL WH BR WH OR WH INDOOR CONTROL BOARD WALL CONTROL WIRING POWER BROWN ORANGE 485 A BLUE 485 B BLUE WHITE GND BROWN WHITE ORANGE WHITE NOT USED GREEN GREEN WHITE 12 02 NEO Wall Control Wiring Connections 12 02 01 NEO RJ45 Wiring WALL CONTROL TWC 1 12V A B G INDOOR CONTROL BOARD RJ45 WALL CONTROL TWC 2 12V A B G RJ45 WALL CONTROLLER 12 02 02 NEO Hard Wiring WALL CONTROL WALL CONTROLLER 12V A B G C...

Page 19: ...TERMINATE ANY UNUSED PAIRS TO ENSURE NO WIRING IS LEFT EXPOSED REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE 12 04 AERSS Optional Duct Sensor Wiring Connections REMOTE SENSOR WIRING PAIR 1 BLUE BLUE WHITE PAIR 2 ORANGE ORANGE WHITE PAIR 3 GREEN GREEN WHITE PAIR 4 BROWN BROWN WHITE INDOOR CONTROL BOARD S1 S2 S3 COM TEMP SENS...

Page 20: ...This can be done by following the steps below Step 1 On the CMI board set dip switch 8 to ON Step 2 Apply power to the Indoor unit Using the on board potentiometer manually adjust the fan PWM speed This will be displayed on the 7 segment display FILTER INDICATION PWM FAN1 OUT PWM FAN2 OUT AUX SENSOR S1 COM S2 NC NO COM OFF ON PWM FAN OUTPUT 0 10V FAN INPUTS INTERNAL FAN SPEED 1 2 3 4 5 6 7 8 STAND...

Page 21: ...cumulation For highly corrosive environment wash panels quarterly with water and neutral detergent solution Wax panels Repair re paint where required Insulation Visual check for insulation conditions Repair replace insulation material Fan Visual check for run out of balance and dust attached Clean off dust as necessary to negate possibility of fan running out of balance Motor Ω Visual check on wir...

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Page 24: ...neering Pty Limited ABN 34 002767240 Registered Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of its products therefore specifications are subject to change without notice Document 0525 068 Ver 3 Issue Date 11 2020 ...

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