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ActronAir ESP Plus Series Installation And Commissioning Manual Download Page 2

Installation and Commissioning Guide - Split Ducted ESP Plus/Ultima Indoor Unit

Doc. No.0525-078  

Ver. 2  190925

 

2

Installation and Commissioning Guide

Split Ducted ESP Indoor Unit

Table of Contents

01. Introduction  ................................................................................................................................. 03

01.01.  Information About This Guide 

03

01.02.  Product Inspections 

03

01.03.  Codes, Regulations And Standards 

03

01.04.  Important Safety Symbols And Labels 

03

02.  Safety Instructions   .......................................................................................................................04
03.  Components Overview  ................................................................................................................. 05

03.01.  Indoor Unit Components Overview 

05

03.02.  Indoor Unit Electrical Panel Overview 

05

04.  Parts Specifications   ......................................................................................................................06

04.01.  ESP Plus 

06

04.02.  ESP Ultima 

06

04.03.  Optional Accessories 

06

05.  Unit Dimensions and Clearances   ..................................................................................................09

05.01. SRV131E 

09

05.02.  SRV151E / SRM151E   SRV171E / SRM171E 

10

05.03.  SRV191E / SRM191E    SRV201E / SRM201E 

11

05.04.  SRV231E / SRM231E 

12

06.  Installation Instructions   ................................................................................................................13
07.  Unit Lifting Procedures  ..................................................................................................................15

07.01.  Crane Lifting Method  

15

07.02.  Fork Lift Method 

16

08.  Safety Drain Tray    ..........................................................................................................................17
09.  Zone Barrel Mounting Instructions   ................................................................................................18
10. Installation  ....................................................................................................................................19

10.01.  Wall Controls (LM7-2 / LM24-2)  

19

10.02.  Zone Control (LM-ZC-2 for ESP Ultima only) 

21

10.03.  Remote Zone Sensor LM-RS-2 for ESP Plus and Zone Sensor LM-ZS-2 for ESP Ultima 

23

11.  Wiring Connection Control Cable Length and Specification   ......................................................... 26
12.  Zoning Cable Length and Specification   ......................................................................................... 27

12.01.  ESP Plus 

27

12.02.  ESP Ultima 

28

13.  Controller and Temperature Sensor Wiring Connections For ESP Plus Only   .................................. 29
14. Operation  .....................................................................................................................................31
15.  Zone Control And Sensor Mounting Dimensions   .......................................................................... 39

15.01.  Zone Control (LM-ZC-2) - ESP Ultima Only 

39

15.02.  Zone Sensor (LM-RS-2 / LM-ZS-2) 

39

16.  EC Fan Commissioning Guide   .......................................................................................................40
17.  Frequently Asked Questions   ........................................................................................................ 42
18.  Maintenance Frequency Checklist   ................................................................................................46
19.  Key Parts List   ................................................................................................................................ 47

Summary of Contents for ESP Plus Series

Page 1: ...Guide Indoor Model Numbers ESP Plus ESP Ultima SRV131E SRV151E SRV171E SRV191E SRV201E SRV231E SRM151E SRM171E SRM191E SRM201E SRM231E IMPORTANT NOTE Please read this manual carefully before installin...

Page 2: ...SRV201E SRM201E 11 05 04 SRV231E SRM231E 12 06 Installation Instructions 13 07 Unit Lifting Procedures 15 07 01 Crane Lifting Method 15 07 02 Fork Lift Method 16 08 Safety Drain Tray 17 09 Zone Barre...

Page 3: ...our shipment Inspect the unit components and accessories for any sign of damage If there is any damage to the unit contact ActronAir Customer Care Department immediately on 1300 522 722 Check the unit...

Page 4: ...e that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance Installer must incorporate a means of electrical disconnection isolator...

Page 5: ...door Unit Doc No 0525 078 Ver 2 190925 03 Components Overview 03 01 Indoor Unit Components Overview EC MOTOR INDOOR UNIT LID CONTROL PANEL ID COIL INDOOR CONTROL PANEL 8 ZONE MODULE 03 02 Indoor Unit...

Page 6: ...ATA COM White Black SCRN Blue 8Z 24V M SERIES 8 ZONE MODULE Part No 2020 170 WARNING DAMAGE DUE TO INCORRECT WIRING VOIDS WARRANTY ON OFF ZONING INTERNAL 2A FUSE N A E 04 02 ESP Ultima Standard Parts...

Page 7: ...B 14 350 14 350 mm 290 mm ZB 16 400 16 400 mm 290 mm Cat5e Zone Cable Sold Separately For ESP Plus Part Number Length Connector 4070 020 7 metres RJ45 4070 021 20 metres RJ45 For ESP Ultima Part Numbe...

Page 8: ...art Number LM ZC 2W White LM ZC 2G Grey Voltage 24 VAC Connections RJ45 Socket Dimensions mm 72 5 x 101 5 x 12 W x H x D Zone Sensor Sold separately Part Number LM ZS 2W White LM ZS 2G Grey Connection...

Page 9: ...50 115 247 5 247 5 575 SUPPLY AIR RETURN AIR 1290 O A 40 535 70 50 EC INDOOR FAN EC INDOOR FAN SUPPLY AIR MINIMUM SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES NOTES 1 Do not scale drawing All dimensio...

Page 10: ...perimeter is available 4 Minimum service access clearances are responsibilities of the installer ActronAir will not be held liable for any extra charges incurred due to lack of access THIRD ANGLE PROJ...

Page 11: ...ess clearances are responsibilities of the installer ActronAir will not be held liable for any extra charges incurred due to lack of access THIRD ANGLE PROJECTION EC ID FAN EC ID FAN INDOOR COIL HEIGH...

Page 12: ...or any extra charge incurred due to lack of access THIRD ANGLE PROJECTION EC ID FAN EC ID FAN HEIGHT CLEARANCE 410mm DUCT WORK DUCT WORK 890 mm SERVICE CLEARANCE 890 mm SERVICE CLEARANCE ELECTRICALS R...

Page 13: ...der to minimize the transfer of noise and vibration into building structures An optional hanging bracket assembly and rubber grommet supplied as standard with SRV231E and SRM231E are also available to...

Page 14: ...by both of the supply air plenum and the twin spigot duct plate Fan Coil With Vertical Discharge Optional An upright Fan Coil with vertical supply air discharge is also available wherein installation...

Page 15: ...ommended that installer observe current industry safe rigging and lifting procedure DETAIL A PALLET INDOOR UNIT Slip nylon slings through the pallet SRD175C S SELECTION DATA DIGITAL SCROLL COMPRESSOR...

Page 16: ...Hz POWER SUPPLY INDOOR 240V 1 Ph 50 Hz RATED LOAD AMPS OUTDOOR INDOOR TOTAL 22 0 3 1 25 1 FULL LOAD AMPS OUTDOOR INDOOR TOTAL 32 6 4 0 36 6 CIRCUIT BREAKER AND CABLE AMPS 40 0 APPROXIMATE STARTING AM...

Page 17: ...ONNECTION CONDENSATE DRAIN CONNECTION SUPPLY AIR INTERNAL CONDENSATE TRAY THE TOP OF THE P TRAP MUST BE 50MM BELOW THE TOP OF THE CONDENSATE DRAIN CONNECTION THE TOP OF THE P TRAP MUST BE 50MM BELOW T...

Page 18: ...E PARTS INTEGRATED ZONE BARRELS OPERATE WITH M SERIES CONTROLS ONLY 24 VOLT 8 ZONE KIT 8Z 24V AMZ 24V ZONE CARD 20VA 240 TO 24 VOLT TRANSFORMER INSTALLATION INSTRUCTIONS MOUNTING SCREWS LENGTH OF ALL...

Page 19: ...slot at the top and the bottom of the Control Interface Do this procedure alternately between the four slots until the back cover of the control separates Use large enough flat blade screwdriver to fi...

Page 20: ...e buttons for zone name to be allocated BUTTON PAD 7 Assign and attach zones Attach the desired zone buttons and assign names to each zone Ensure the buttons make a click sound when attached to the PC...

Page 21: ...directly below the supply air grille or near other additional heat load sources as these locations may alter sensor readings 1 Remove cover plate as shown below Use small flat blade screwdriver to fi...

Page 22: ...ONE CONTROLLER 4 Mount back cover to the wall using the provided mounting screws Mount the back cover to the wall with screws via screw holes It is recommended to use Wall Mates to secure mounting scr...

Page 23: ...ay alter sensor readings Use of 8 Zone Sensors on the ESP Ultima System is not allowed Install Sensor at approximately 1 5m above the floor 1 Remove cover plate as shown below Use small flat blade scr...

Page 24: ...Controls COVER PLATE 3 Connect cable plug to Sensor Zone Sensor LM ZS 2 Feed the sensor cable through the wall opening make sure not to damage the barb Protect the RJ45 connector barb by using tape WA...

Page 25: ...es It is recommended to use Wall Mates to secure mounting screws tightly against the wall Ensure that the sensor is aligned and leveled on the wall before tightening the screws MOUNTING SCREWS WALL WA...

Page 26: ...URE IN THE FAN COIL UNIT BEFORE REMOVING COPPER END CAPS ENSURE 3670 043 Sensor 4 CAUTION LIVE ELECTRICAL WIRING AUTHORISED TECHNICIANS ONLY INTERNAL CONTROL ISOLATOR FITTED MODEL MEPS CERTIFIED A U S...

Page 27: ...Maximum Cumulative Cable Length per individual zone must not exceed 100 m per zone For Example 2 to 4A Optional 8 Zones Piggy Back Configuration if 2 to 4 is 75 m then 3 to 3A must be less than or eq...

Page 28: ...ngth per individual zone must not exceed 100 m per zone For Example 2 to 3A Optional Zone Barrel with optional Zone Control if 2 to 3 is 75m then 3 to 3A must be less than or equal to 25m to be within...

Page 29: ...TROL WC 1 C Two Remote Sensors With Two Wall Controls Mimic Logic OPTIONAL SENSOR 1 OPTIONAL SENSOR 2 ACT NEUT EARTH DATA R COM BL S 2 S 1 G KEY Y PWR R COM BK SCRN INDOOR BOARD AMIB TO OUTDOOR UNIT D...

Page 30: ...One Zone Sensor Zone Temperature Averaging RJ45 3 WAY CABLE HOLDER IMPORTANT SEE NOTE BELOW MODULATION ZONING ZONE 4 ZONE 3 ZONE 2 ZONE 1 ZONE 8 ZONE 7 ZONE 6 ZONE 5 ULTIMA MODULE Part No 8Z VAV AMIB...

Page 31: ...all Control and Secondary Wall Control Master Wall Control LM7 2 Optional Secondary Wall Control LM24 2 Optional NOTES Minimum 1 controller required For detailed identification and operation please re...

Page 32: ...5 HEAT Mode Indicator Indicates that the zone is providing heating to your area 6 Temperature Display Indicates the set temperature or actual temperature during operation 7 Zone Indicator 8 ESP AUTO...

Page 33: ...l be shown During power up horizontal bar will move back and forth for several seconds ROOM TEMP MODE ON OFF SET TEMP Z O N E C O N T R O L ROOM TEMP MODE ON OFF SET ZONE TEMP Z O N E C O N T R O L RO...

Page 34: ...button on Master Control 2 When several zones are pressed in quick succession a delay will occur before all zone damper blades will fully open Press the ZONE button to turn off the zone and the zone L...

Page 35: ...d ESP Auto To bring up different modes of operation press the button ROOM TEMP MODE ON OFF SET ZONE COOL ESP AUTO C TEMP Z O N E C O N T R O L ROOM TEMP MODE ON OFF SET ZONE OFF C TEMP Z O N E C O N T...

Page 36: ...or a cooler room temperature press the button The number of vertical stripes damper blade position indicator may vary from time to time chasing your desired conditions IMPORTANT NOTE ESP Auto mode in...

Page 37: ...Room Temperature Normally the Zone Control will show the setpoint temperature of the zones To check the actual temperature of the zone see below 1 Press the button to display the actual Room Zone temp...

Page 38: ...NE button while the previous zone LED and are flashing NOTE Room temperature displayed can be the temperature at a Zone Control or at a remote sensor or the average of both depending on your installat...

Page 39: ...25 078 Ver 2 190925 15 Zone Control And Sensor Mounting Dimensions 15 01 Zone Control LM ZC 2 ESP Ultima Only Note Drawn not to scale 101 5 mm 60mm 24mm 17mm 25mm 72 5 mm 12 mm 60mm 25mm 24mm 17mm 15...

Page 40: ...ce and release NOTES Self Learn Mode should not be activated when there are obstructions in duct system layout When system layout of duct design is changed Self Learn Mode should be reactivated This w...

Page 41: ...akes approx 30 seconds to reach set speed The above graph represents the approximate time taken for the fan to achieve its set speed upon selection In ESP mode the time will vary depending on the duct...

Page 42: ...reas that may be on the same zone Q Is the sensor on the master control operational A No it s disregarded Q Would an in line fan cause any operational problems if installed A Yes it would An in line f...

Page 43: ...umber my Zone Control is from the Zone Control A Yes When the system is first powered up the zone number is displayed on the Zone Control display You can also check the Zone number by holding the butt...

Page 44: ...ns off at approximately 6 seconds after any button is pressed Note that the back light is not set to remain On Q Does the LM7 2 come standard with all R 410A ESP Plus units A Yes it does Q How can you...

Page 45: ...etails Q Can the Wall Control show the room temperature as main display instead of setpoint A No the setpoint is always on display to prevent any confusion in the temperature setting To view the curre...

Page 46: ...h 6 Mth 1 Yr 2 Yrs 3 Yrs 4 Yrs 5 Yrs Casing Panels and Frames Visual check for damage rust and dust accumulation For highly corrosive environment wash panels quarterly with water and neutral detergent...

Page 47: ...040 159 1 1 1040 169 1 1040 177 1 1 1 1 3 Sensor Indoor Coil In 2060 016 1 1 1 1 1 1 1 1 1 1 1 4 Sensor Indoor Coil Out 2060 021 1 1 1 1 1 1 1 1 1 1 1 5 Coil Piston 4540 076 1 4540 110 1 1 4540 128 1...

Page 48: ...d Trade Marks of Actron Engineering Pty Limited ActronAir is constantly seeking ways to improve the design of it s products therefore specifications are subject to change without notice Document 0525...

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