Acromag ARCX 4000 Series User Manual Download Page 74

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ARCX 4000 SERIES

USER’S MANUAL

- 72 -

www.acromag.com

See the disassembly instructions in section 6.1(ARCX-4110) or 6.2 (ARCX-4120) then proceed to step one.

Before installing the power filter module the power filter bypass jumpers need to be cut or removed,

this allows power to flow through the power filter. Using wire cutters, cut 4 power filter bypass

Jumpers JP1, JP2, JP3, JP4 as illustrated below.

JP3 and JP4

JP1 and JP2

Cut

Summary of Contents for ARCX 4000 Series

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...l Computer USER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road Wixom MI 48393 7037 U S A Tel 248 295 0310 Fax 248 624 9234 Copyright 2015 Acromag Inc Printed in the USA Data and specifications a...

Page 3: ...ompatibility 12 2 0 PREPARATION FOR USE 13 2 1 Unpacking and Inspecting 13 3 0 BLOCK DIAGRAMS AND CONNECTOR PIN OUT TABLES 14 3 1 ARCX 4120 Block Diagrams 14 3 1 1 XCOM 6400 COM Express CPU Module Blo...

Page 4: ...itch located on the Carrier board 29 6 0 INSTALLING EXPANSION MODULES MEMORY AND BATTERY 31 6 1 ARCX 4110 disassembly 31 6 2 ARCX 4120 disassembly 33 6 3 ARCX 4110 installing a PMC or XMC module 35 6...

Page 5: ...4 3 Vibration operating and Non operating 67 8 4 4 Mechanical Shock operating and Non operating 67 8 4 5 Ingress Protection Water Dust proof 67 8 4 6 CE Marked 68 8 4 7 FCC US Canada 68 8 5 Reliabili...

Page 6: ...ARCX 4000 SERIES USER S MANUAL 4 www acromag com CERTIFICATE OF VOLATILITY 85 REVISION HISTORY 86...

Page 7: ...e information contained in this manual No part of this manual may be copied or reproduced in any form without the prior written consent of Acromag 1 2 1 Trademark Trade Name and Copyright Information...

Page 8: ...meet requirements of MIL STD 810F environmental specification Designed to meet IP67 NEMA Rating Optional Power Filter to meet requirements of MIL STD 704F and MIL STD 1275E Programmable Power Limits W...

Page 9: ...e rear panel of the ARCX 4000 Pocket and PMC XMC cutout outline indicated on rear panel IP67 rating voided when hole is cut out Dual SSD Drive Bay Option o Two SATA SSD Drive Bays 2 5 inch drive s sup...

Page 10: ...xpansion size 1 Single PMC XMC 2 Double PMC XMC Drive Bay 0 Standard No Bay 1 Dual SSD Drive Bay Options 00 Standard PF Power Filter 01 Front Panel with Mezzanine XX Reserved Only Lead Free models are...

Page 11: ...ARCX 4000 SERIES USER S MANUAL 9 www acromag com ARCX 4120 00 ARCX 4110 00...

Page 12: ...23 size Keyed B mating cable connector only 5028 561 38999 12 size Keyed A mating cable connector only 5028 566 38999 23 size PMC XMC Site 1 Rear I O Breakout Cable 5028 567 38999 23 size PMC XMC Sit...

Page 13: ...02 16ZNU12 201PA CONN P 6 CIR 38999 12 Keyed A PLUG IP67 2M809S060 4H 2M809A060 4H Aero Electric Part Number Connector Description Straight Shrink boot Part number Right Angle Shrink boot Part number...

Page 14: ...ual www acromag com ACEX FP 0X Front Panel Board User s Manual ACEX FP I0 0X Front Panel Board with Mezzanine User s Manual www acromag com XCOM 4600 EDK Engineering Design Kit Board www acromag com I...

Page 15: ...electrostatic electromagnetic magnetic or radioactive fields unless the device is contained within its original manufacturer s packaging Be aware that failure to comply with these guidelines will void...

Page 16: ...up from 3 main components XCOM 6400 COM Express CPU Module ACEX 4620 Carrier Board ACEX FP 02 Front Panel Board standard The block diagrams for each component are shown below in Figs 3 1 1 3 1 2 and 3...

Page 17: ...ARCX 4000 SERIES USER S MANUAL 15 www acromag com 3 1 2 Model ACEX 4620 Carrier Block Diagram...

Page 18: ...ARCX 4000 SERIES USER S MANUAL 16 www acromag com 3 1 3 Model ACEX FP 02 Front Panel standard Block Diagram...

Page 19: ...te 1 J2800 J2900 J16 J15 J13 J11 J14 J12 XMC PMC Expansion site 2 J26 J25 J23 J21 J24 J22 8 POS Dip Switch mPCIe mSATA Site 1 Conduction Ring Conduction Ring mPCIe mSATA Site 2 SATA 2 SATA 1 SATA Powe...

Page 20: ...0 SERIES USER S MANUAL 18 www acromag com 3 1 5 ARCX 4120 Bottom view SODIMM XCOM 6400 COM Express CPU Internal Power supply ACEX PWR xx POST code diagnostics 200 Pin SEARAY Connector 500 Pin SEARAY C...

Page 21: ...s XCOM 6400 COM Express CPU Module ACEX 4610 Carrier Board ACEX FP 01 Front Panel Board Standard The block diagrams for each component are shown below in Figs 3 2 1 3 2 2 and 3 2 3 These may be a help...

Page 22: ...ARCX 4000 SERIES USER S MANUAL 20 www acromag com 3 2 2 Model ACEX 4610 Carrier Block Diagram...

Page 23: ...ARCX 4000 SERIES USER S MANUAL 21 www acromag com 3 2 3 Model ACEX FP 01 Front Panel standard Block Diagram...

Page 24: ...RCX 4110 Top view XMC PMC Expansion site Conduction Ring J2800 mPCIe mSATA Site 1 J2900 mPCIe mSATA Site 2 J16 J15 J13 J11 J14 J12 SATA 1 SATA 2 SATA Power 8 POS Dip Switch Front Panel front view Fron...

Page 25: ...ARCX 4000 SERIES USER S MANUAL 23 www acromag com 3 2 5 ARCX 4110 Bottom view SODIMM XCOM 6400 COM Express CPU Internal Power supply ACEX PWR xx POST code diagnostics 500 Pin SEARAY Connector...

Page 26: ...O16_N 75 J14_RIO29_P 108 J16_SIO10_P 10 J14_RIO4_P 43 J14_RIO17_P 76 J14_RIO29_N 109 J16_SIO10_N 11 J14_RIO4_N 44 J14_RIO17_N 77 GND 110 No Connect 12 GND 45 GND 78 J14_RIO30_P 111 J16_SIO11_P 13 J14_...

Page 27: ...13 DPC_TMDS_D0_P 46 DPC_TMDS_CLK_N 79 LAN1 DI3 N 112 LINE IN R 14 DPC_TMDS_D0_N 47 DPC_TMDS_D2_SHIELD 80 UART_RX1 113 AUDIO GND 15 DPC_TMDS_D0_SHIELD 48 DPC_HPD 81 GND 114 LINE OUT R 16 DPB_TMDS_D1_P...

Page 28: ...4_RIO29_P 108 J26_SIO10_P 10 J24_RIO4_P 43 J24_RIO17_P 76 J24_RIO29_N 109 J26_SIO10_N 11 J24_RIO4_N 44 J24_RIO17_N 77 GND 110 No connect 12 GND 45 GND 78 J24_RIO30_P 111 J26_SIO11_P 13 J24_RIO5_P 46 G...

Page 29: ...or has a PWR_BTN line to allow the user use a power switch J6 Keyed A 6 Pin size 12 38999 type Connector Pin Signal Name 1 PWR_BTN 2 Reserved DO NOT USE 3 INPUT_PWR 4 INPUT_GND 5 Reserved DO NOT USE 6...

Page 30: ...us LED Status LED steady Green On when the system is running Status LED Blink Green when the system enters sleep state S3 Status LED will turn off when the system enters Sleep state S4 Hibernate Condi...

Page 31: ...ER_MODE0 see Serial Port Configuration below OFF SER_MODE0 see Serial port configuration below 5 ON SER_MODE1 see Serial Port Configuration below OFF SER_MODE1 see Serial Port Configuration below 6 ON...

Page 32: ...cated on the Front panel PCB SW2 Reserved for future use SW2 Bold indicates default factory settings SW2 1 ON Reserved OFF Normal operation SW2 2 ON Reserved OFF Normal operation SW2 3 ON Reserved OFF...

Page 33: ...sites for PMC or XMC expansion modules as well as m SATA or mini PCIe expansion modules This section describes how to install these modules Although system memory and battery are low maintenance items...

Page 34: ...000 SERIES USER S MANUAL 32 www acromag com 2 Remove the 10 screws M2 5 x 6mm that secure the front panel 3 Carefully pull slide the assembly out of the enclosure as shown ARCX 4110 Disassembly is com...

Page 35: ...ARCX 4000 SERIES USER S MANUAL 33 www acromag com 6 2 ARCX 4120 disassembly 1 Remove 11 screws M2 5 x 6mm from the bottom of the unit...

Page 36: ...000 SERIES USER S MANUAL 34 www acromag com 2 Remove the 12 screws M2 5 x 6mm that secure the front panel 3 Carefully pull slide the assembly out of the enclosure as shown ARCX 4120 Disassembly is com...

Page 37: ...X 4110 installing a PMC or XMC module See the disassembly instructions in section 6 1 then proceed to step one XMC PMC Expansion site Conduction Ring NOTE Remove these screws and standoffs from your X...

Page 38: ...secure the module to the conduction ring with a quantity of 8 M2 5 x 6mm screws 2 Install a quantity of 6 M2 0 x 6mm screws Installation of XMC or PMC module is complete Proceed to section 6 8 ARCX 4...

Page 39: ...you must install the XMC card in site 1 and the PMC card in site 2 See section 5 0 Switch Configuration for information about J tag voltage setting and the use of MPRESENT signal Generally the XMC mod...

Page 40: ...ur module in into the expansion site and secure the module in each site to the conduction ring with a quantity of 8 M2 5 x 6mm screws per site Torque screws M2 5x 6mm to 5 in lbs NOTE Remove these scr...

Page 41: ...S MANUAL 39 www acromag com 2 Install a quantity of 6 M2 0 x 6mm screws per site Installation of XMC or PMC module is complete Proceed to section 6 9 ARCX 4120 to reassemble ARCX box Torque screws M2...

Page 42: ...tions in section 6 1 ARCX 4110 or 6 2 ARCX 4120 then proceed to step one 1 Remove the 2 M2 5 x 4mm screws from each expansion site standoff Site 2 Mini PCIe mSATA J2900 Site 1 Mini PCIe mSATA J2800 8...

Page 43: ...mag com 2 Install your Mini PCIe or mSATA module and secure with the provided screws M2 5 x 4mm Installation for Mini PCIe or mSATA module is complete Proceed to section 6 8 ARCX 4110 or 6 9 ARCX 4120...

Page 44: ...g 1Gb 2Gb or 4Gb DRAM technologies Single Dual Rank DIMM Capacity DRAM Organization DRAM Devices Row Col Address Bits of Banks Inside DRAM Page Size Single 1GB 128M x8 9 14 10 8 8K Single 2GB 256M x8...

Page 45: ...acromag com 2 Carefully lift the XCOM 6400 CPU module up and away from the carrier ACEX 46xx board 3 Remove the 4 M2 0 x 8mm Flat Head screws that secure the top of the memory hold down mechanism Secu...

Page 46: ...romag com 4 Remove the top of the hold down mechanism top SODIMM site and the memory module 5 Remove the 4 M2 0 x 6mm Pan Head screws on the bottom side of the XCOM 6400 CPU module Bottom side of the...

Page 47: ...f the hold down mechanism bottom SODIMM Site and the memory module SODIMM Memory Module Removal is complete Lower top view Secure conduction memory latch technology hold down mechanism Lower bottom vi...

Page 48: ...n mechanism 1 Install SODIMM into the lower memory socket 2 Align the notch on the bottom of the lower hold down mechanism with the notch opening on the memory module hold in place while turning the X...

Page 49: ...Install SODIMM into the Upper memory socket 4 Align the notch on the bottom of the upper hold down mechanism with the notch opening on the memory module hold in place and install the 4 M2 0 x 8mm Fla...

Page 50: ...the Rails on the ACEX carrier and press into place This mates the CPU to the carrier via the COM express connector 6 Install 5 M2 5 x 8mm screws to secure the XCOM 6400 CPU module to the Carrier board...

Page 51: ...instructions in section 6 1 ARCX 4110 or 6 2 ARCX 4120 then proceed to step one Replacing the battery The battery is located on the bottom side of the carrier board ACEX 46xx under the ACEX PWR xx boa...

Page 52: ...ard by lifting straight up 3 Reinstall the power board and secure with 4 M2 0 x 6mm screws Battery replacement complete Proceed to section 6 8 ARCX 4110 or 6 9 ARCX 4120 to reassemble ARCX box Battery...

Page 53: ...0 SERIES USER S MANUAL 51 www acromag com 6 8 ARCX 4110 assembly 1 Carefully slide the ARCX 4110 assembly back into the enclosure 2 Install the 10 screws M2 5 x 6mm that secure the front panel only ha...

Page 54: ...ag com 3 Install the 8 screws M2 5 x 6mm on the bottom of the unit only hand tight 4 Torque the 10 screws that secure the front panel to 5in lbs 5 Torque the 8 screws on the bottom of the unit to 6in...

Page 55: ...SERIES USER S MANUAL 53 www acromag com 6 9 ARCX 4120 assembly 1 Carefully slide the ARCX 4120 assemblies back into the enclosure 2 Install the 12 screws M2 5 x 6mm that secure the front panel only h...

Page 56: ...g com 3 Install the 11 screws M2 5 x 6mm on the bottom of the unit only hand tight 4 Torque the 12 screws that secure the front panel to 5in lbs 5 Torque the 11 screws on the bottom of the unit to 6in...

Page 57: ...to the documentation of your carrier board to verify that it is correctly configured Replacement of the board with one that is known to work correctly is a good technique for isolating a faulty part 7...

Page 58: ...m Width 8 41 in 213 49 mm Depth 8 34 in 211 71 mm ARCX 4110 XX Height 3 29 in 83 57 mm Width 5 46 in 138 68 mm Depth 8 34 in 211 71 mm ARCX 4111 XX Height 5 19 in 131 70 mm Width 5 46 in 138 68 mm Dep...

Page 59: ...X 4110 XX 2 420 61 47mm 4 590 116 59mm 435 11 05mm 435 11 05mm 8 108 205 93mm 108 2 74mm 8 336 211 72mm 7 892 200 44mm 5 460 138 68mm 3 290 83 57mm 1 231 31 26mm 2 445 62 1mm 1 044 26 51mm 2 152 54 67...

Page 60: ...nsions ARCX 4120 XX 3 290 83 566 1 236 31 388 8 405 213 487 2 153 54 689 2 050 52 072 2 050 52 071 8 335 211 713 7 891 200 43 108 2 743 7 535 191 389 430 10 922 2 420 61 468 430 10 922 2 450 62 229 1...

Page 61: ...ARCX 4000 SERIES USER S MANUAL 59 www acromag com Mechanical Dimensions ARCX 4111 XX...

Page 62: ...ARCX 4000 SERIES USER S MANUAL 60 www acromag com Mechanical Dimensions ARCX 4121 XX...

Page 63: ...this document to help estimate power consumption The total power would include CPU power plus all other PMC XMC etc boards in the enclosure The power consumption can vary widely depending on the end...

Page 64: ...the wattage being drawn The ARCX was designed to be a conduction cooled enclosure The user is responsible for mounting the ARCX to a cold plate and maintaining the cold plate temperature The cold plat...

Page 65: ...ARCX 4000 SERIES USER S MANUAL 63 www acromag com...

Page 66: ...10 Watts The preferred method above 110W is with the CONDUTION COLD PLATE where the cold plate temperature can be controlled maintained Air cooled applications above 110W are also conceivable Consult...

Page 67: ...Watts mSATA or mPCIe 2 Opt Watts Power Conv Dissip 85 Eff Watts Total Input Power Req Watts Total Power Dissip Enclo Watts i7 CPU maximum XMC maximum two mSATA or mPCIe with fan accessory 47 0 25 0 16...

Page 68: ...fan accessory 47 0 25 0 25 0 25 2 5 0 5 0 23 3 155 5 130 3 i7 CPU maximum Two XMC s maximum two mSATA or mPCIe no fan accessory 47 0 25 0 25 0 0 0 5 0 5 0 18 9 125 9 125 9 Power i7 CPU maximum Two XMC...

Page 69: ...g MIL STD 810G Method 514 6 Procedure I General Vibration Category 20 Ground vehicles ground mobile 8 500Hz Sinusoidal 5Grms X Y and Z axis 1hr per axis 15 minute sweep up 15 minute sweep down 8 4 4 M...

Page 70: ...Telecom Network Port per CISPR 22 Note This is a Class A product excluding the use of DVI interface RoHS Directive 2011 65 EU In compliance per EN 50581 8 4 7 FCC US Canada FCC Part 15 Class A Digita...

Page 71: ...i7 4700EQ CPU can be used in applications where less power is available or heat removal is an issue This is accomplished by the CPU automatically under clocking its frequency to maintain a power level...

Page 72: ...er for it to rise again to PL2 The maximum time could be as much 2 5x the value of Tau The default values for each CPU are as follows CPU PL1 PL2 Tau I7 4700EQ 47W 59W 28 seconds I5 4402E 25W 31W 28 s...

Page 73: ...esigned to meet all MIL STD 461 EMI and most RTCA D0 160E Section 22 lightning requirements Note The ARCX 4000 series input current cannot exceed 15 amps Specification Compliance MQME series filters w...

Page 74: ...2 ARCX 4120 then proceed to step one 1 Before installing the power filter module the power filter bypass jumpers need to be cut or removed this allows power to flow through the power filter Using wir...

Page 75: ...gning Pin 1 of P1 and P2 located on the power filter board with Pin 1 of J7 and J8 located on the front panel board and press into place until the power filter board is seated on the standoffs on loca...

Page 76: ...on of the notch on the power filter board to ensure correct orientation 3 Secure with 4 screws M2 5 x 6mm Power Filter installation is complete Proceed to section 6 8 ARCX 4110 or 6 9 ARCX 4120 to rea...

Page 77: ...routes the PMC XMC Rear I O signals straight through to the 38999 connector The pass through mezzanine board is designed to be interchangeable between the two mezzanine board sites In addition to the...

Page 78: ...ARCX 4000 SERIES USER S MANUAL 76 www acromag com Model ACEX FP IO 0x Front Panel with Mezzanine Block Diagram...

Page 79: ...disassembly instructions in section 6 1 ARCX 4110 or 6 2 ARCX 4120 then proceed to step one Removing Mezzanine Board 1 Remove the 4 screws M2 5 x 6 that secure the Mezzanine board to the front panel b...

Page 80: ...zanine board 2 Install the 4 screws M2 5 x 6 that secure the Mezzanine board to the front panel board Mezzanine installation is complete Proceed to section 6 8 ARCX 4110 or 6 9 ARCX 4120 to reassemble...

Page 81: ...an be configured with 2 SATA SSD hard disk drives and setup to use RAID 1 for backups or RAID 0 for powerful personal computing The DUAL SSD Drive Bays are design for quick and easy removal as well as...

Page 82: ...ARCX 4000 SERIES USER S MANUAL 80 www acromag com ARCX 4121 XX Access Panel Dual SSD Drive Bay Enclosure Lanyard keeps Access Panel with the Unit while doing quick SSD drive changes...

Page 83: ...w showing activity Lock When locked drives cannot be removed Does not have to be locked to operate Note The SSD Drive power is on when the 10V to 36VDC voltage is on Turn off all power before adding o...

Page 84: ...crews and remove the access panel 3 Pull the drive tray straight out 5 Install the SSD and secure with QTY 4 Screws M3 x 4 8 Re attach the access panel and tighten the captive screws SSD Installation...

Page 85: ...tsink assembly comes with the following hardware Heatsink assembly Special 38999 12 power cable with power cable for the fan No need to order 5028 557 power cable Quantity 4 M3 x 12MM screws to mount...

Page 86: ...Plate assembly comes with the following hardware Cold Plate 8 x 10 A pair of 90 degree compression fittings A pair of barbed hose fittings for 3 8 hose to allow for a quick installation Quantity 4 M3...

Page 87: ...when power is removed Yes No Type EEPROM Flash etc Flash located on the XCOM 6400 xxxx Size 16Mbyte User Modifiable Yes No Function Storage of code and data for system bios Process to Sanitize Clear F...

Page 88: ...cromag release 04 08 2015 B PDG ARP Added Front Panel with Mezzanine Option 06 30 2015 C PDG ARP Added Dual SSD Drive Bay Option 10 8 2015 D DAG ARP Added ATMD 02 option 04 19 2016 E DAG ARP Cleaned u...

Page 89: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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