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User manual

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ACOWA INSTRUMENTS, Industrivej 10, 8305 Samsø - VAT-no: 36562919 – mail: [email protected] – Phone: +45 7221 7979

Installation guide

1-phase pump

3-phase pump

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Summary of Contents for PUMA

Page 1: ...PUMA User manual ...

Page 2: ...User manual 1 ACOWA INSTRUMENTS Industrivej 10 8305 Samsø VAT no 36562919 mail info acowa dk Phone 45 7221 7979 User manual ACOWA Puma AcowaZoo 062022 ...

Page 3: ...nstructions 7 Installation 9 Power supply 9 Physical measurements 9 Environment 9 Built in power supply 9 Analog input 9 Digital inputs 10 Digital outputs 10 Pump 10 Operation 11 Overview 11 Installation guide 12 Display 13 Display 2 4 OLED and operation 13 AcowaZoo 15 Connecting to a PC 15 USB connection 15 TCP Connection 15 AcowaZoo Installation 15 Driver installation 15 Program installation 15 ...

Page 4: ...ator function 24 Flow interface 25 Additional options 25 Digital Inputs I1 I2 26 Digital outputs 27 Contact device via TCP IP 29 Device settings advanced settings 30 Reports and alarms 30 Reverse Comm 30 Show Status 33 Online status 33 Graphical and schematic view 34 Register list quick guide 35 In and output 35 Analog input 35 Digital input 35 Digital output 35 Pump 35 Pump control 35 Time and da...

Page 5: ...s and a combination of screw terminals and spring clamps For daily operation PUMA has a 2 4 OLED display in the front and 4 user interface buttons PUMA can be delivered with a built in communication interface such as either a 4G or NB IoT modem PUMA uses Modbus TCP IP protocol PUMA is configured with the common PC software AcowaZoo This is done locally via USB connector or remotely via 4G modem co...

Page 6: ... for the pumps capacities This allows the PUMA controller to calculate the amount pumped out Current outlet flow Out pumped quantity Total yesterday today Pump capacity Current inflow flow Inflow quantity Total yesterday today The image is an example of a curve showing the current level blue outlet flow green and inlet flow red Non revenue water The PUMA controller is also able to calculate the in...

Page 7: ... there would be an indirect inflow which in most cases is due to drains or seepage of groundwater into the system With the PUMA pump control this data will be available for all pumping stations It will therefore be possible to identify the areas and stations where an effort should be made as you can now compare the individual stations in a specific area 1 1 ...

Page 8: ...n about requirements for and selection of Residual Current Device RCD when installing the control unit Warning Electric shock Death or serious personal injury Switch off the power supply before making any electrical connections Make sure that the power supply cannot be switched on accidentally Remember to indicate where the main switch is located by placing a label or similar marking on the contro...

Page 9: ... connections Make sure that the power supply cannot be switched on accidentally Fault finding the product Warning Electric shock Death or serious personal injury Switch off the power supply before making any electrical connections Make sure that the power supply cannot be switched on accidentally Disposing of the product The crossed out wheelie bin symbol on a product means that it must be dispose...

Page 10: ...til the power bank is switched off Physical measurements For installation of PUMA the following dimensions may be necessary Dimensions W x H x D W 237mm x H 248mm x D 98mm Weight 1350g Wire connection 0 5 6 mm2 Vibration sinusoidal 10 500Hz 1G Free fall drop 30cm Enclosure class IP65 Environment Humidity 10 95 non condensing air Operating temperature 20 C to 50 C Storage temperature 20 C to 60 C B...

Page 11: ...uency Max 100 Hz Cable signal length Max 30m Digital outputs PUMA is equipped with 2 digital relay outputs Number of digital outputs 2 Electrically insulated Yes Insulation voltage 4 KV Relay type Reley outputs Cable signal length Max 100m Constant load max 2A 230Vac AC1 max 100W 230Vac AC3 max 1A 30 VDC Minimum current 5 mA 10 V Maximum start up current 6A eller 10A 20ms Switch speed Max 10 Hz Pu...

Page 12: ...ndustrivej 10 8305 Samsø VAT no 36562919 mail info acowa dk Phone 45 7221 7979 Operation Overview Power supply Pump connection Operator display Klixon PTC Digital outputs USB connection Digital Inputs Analog input Front panel connection ...

Page 13: ...User manual 12 ACOWA INSTRUMENTS Industrivej 10 8305 Samsø VAT no 36562919 mail info acowa dk Phone 45 7221 7979 Installation guide 1 phase pump 3 phase pump ...

Page 14: ...een which means that the normal screen display is deactivated after 5 minutes and goes into a pause screen where the level is displayed in different places on the screen The Home button is used to go to the main screen and boot the display in sleep mode Up Down maneuvering in menu structure as well as settings options If both buttons are used at the same time the pump runs manually until the butto...

Page 15: ...1 7979 Menu structure for 2 4 OLED Display Trip Class In addition to a protection of the contactor itself 6 x Ir for a maximum of 2 sec You can also select motor protection based on the following trip classes Class 5 2 25 x Ir max 5 seconds Class 10 2 25 x Ir max 10 seconds Class 20 2 25 x Ir max 20 seconds ...

Page 16: ...Zoo via the USB port Once the PUMA is configured correctly then it can be accessed from the AcowaZoo via TCP AcowaZoo Installation Driver installation Before installing AcowaZoo on a computer running Windows 7 or Windows 8 an additional driver file for communication via the USB port must be installed Right click on the file fsl_ucwxp inf and select install Windows will ask for permission to instal...

Page 17: ...ser manual 16 ACOWA INSTRUMENTS Industrivej 10 8305 Samsø VAT no 36562919 mail info acowa dk Phone 45 7221 7979 Choose Install Choose whether to start ACOWA ZOO Tool after installation Then choose Finish ...

Page 18: ... Open Local Config File Load configuration from hard drive USB drive etc Save Local Config File Save configuration on hard drive USB drive etc Load Default Configuration Select and load a typical PUMA configuration control of 1 or 2 pumps groundwater lowering etc Backup function Mirrors the counters etc in the PUMA controller Is used for updating or replacement of the modem Function buttons page 1...

Page 19: ...rther description on page 28 Show status Supervision and status bits Further description on page 30 Toggle Graphical and Schematic view Toggle between displaying graphical menu settings and displaying schematic settings overview of ModBus registers in PUMA device New AcowaZoo version available Update AcowaZoo firmware Is only shown when a newer version is available Language Options Select applicat...

Page 20: ...ModBus registers The selected parameters are displayed next to each function The figures change in relation to choice of address or registers Tools Update Firmware Here device firmware is updated See below for instructions Adjust Font Size Here font size can be enlarged or reduced Device firmware update Acowa firmware updater When choosing a firmware update AcowaZoo shuts down and opens an update ...

Page 21: ...d press Open The status is then changed to Firmware loaded Now click on the Flash icon The status is then changed to Flashing When the device is updated it will state Successfully flashed The program then has to be closhed down and AcowaZoo is to be reopened Help User manual Opens a user manual About AcowaZoo Displays the version version of AcowaZoo ...

Page 22: ... the right Pump Setup Pump setup The function menu for the 1st start up of PUMA AI Analog input settings DI1 DI2 Settings for inputs 1 2 DO1 DO2 Settings for outputs 1 2 PUMA details Here you are notified if a PUMA is connected and what types of connection are involved USB on COM port TCP at Ip address port At the same time details of the PUMA device name and location are displayed set as well as ...

Page 23: ...level switch or similar is selected High level switch If the pump control is to be supplemented by an extra high level switch select this here Klixon PTC connected If the engine is equipped with either Klixon or PTC check with a tick Percentage of rated pump current Here the minimum acceptable current for verification of operation of the pump is stated in Running time when running blind sec Here t...

Page 24: ... signal Low limit in use Activates low limit functions 0 disabled 1 activated Low limit label Naming the low limit value Used in alarm list and SMS Low limit Set point Defines low limit value Low limit delay in secs Signal delay Stated in seconds Low limit alarm call Activates alarm signal 0 Local signal 1 alarm signal Scaling of AI1 It is possible to choose between 2 types of mA measurements Eith...

Page 25: ...rent on the pump then the pump is suspended and you must manually reset the error If the setting selection is set to 0 then the pump is never suspended Leak indicator timer minutes Can be used in connection with leakage faults on the inlet pipe If the setting choice in minutes exceeds the time between 2 pump starts then it is assumed that there is a reduced inlet to the pump station and thereby th...

Page 26: ...en capacity calculations Number of days between the calculations of capacity Typically set to 5 days If the input value is equal to 0 then the PUMA controller will not perform capacity calculations Flow validation Used in connection with a possible deviation in the measurements of the capacity calculations The entry is a deviation in Example If you enter 30 in the input field the PUMA control will...

Page 27: ...ping Here you choose the time of day and how many days should pass between each depth pump Example Time of day for deep pumping is set to the value 900 9 00 days between deep pumping are set to 7 7 days Furthermore it is possible to define whether the deep pumping should take place as soon as the selected time occurs or whether the pump control must wait for a further start level first This is don...

Page 28: ...uring equipment is defective and the pump control will instead use the high level switch to start stop the pumps In case of activation of the level switch the pump starts according to the usual pump operation settings The pump then run with a user specified lead in time Function 2 The hysteresis is the dead band that is around the last measured level and if the level remains in this measuring rang...

Page 29: ...art the sequence up again wait 10 sec run 5 sec This it will continue with until the pump reaches its stop level Pulse per volume unit This function can give a pulse on a digital output based on a flow calculation such as in overflow registration where the pumped quantity is calculated the total amount can be read in address 250 This value can be used in conjunction with the quantity scaling in ad...

Page 30: ...ntrol of PUMA via TCP IP Upon contact the program located in the PUMA is retrieved It is then possible to either make changes online in the PUMA or save a copy of the current program locally and then work on it If you want to save your IP configuration this is done by selecting Save TCP IP configuration Note be aware that only the IP configuration is saved and not the rest of the PUMA setup It is ...

Page 31: ... Phone Number There is only one user who can receive a status SMS Time of day in full hours you want a status SMS for example 9 00 pm enter the value 9 Alarms can be sent to 4 different recipients You can use SMS or standard dial up You must enter a delay between each alert in the list For SMS a typical delay of 60 sec When using dial up it will typically be 300 seconds Reverse Comm In cases where...

Page 32: ...s set to 5 minutes and an end time set at 5 hours The table is filled with a column for levels and a column with the flow value that matches the entered level The overflow levels are entered in the same unit as the level measurement on AI1 typically in cm and the flow is typically entered in m3 h if you want the result with for example 1 decimal the flow values are multiplied by 10 in the table NO...

Page 33: ...User manual 32 ACOWA INSTRUMENTS Industrivej 10 8305 Samsø VAT no 36562919 mail info acowa dk Phone 45 7221 7979 Address Description Data type Read Write 224 Overflow volume yesterday m3 u32 R W ...

Page 34: ...rt stop levels and operating parameters In the middle well and pumps are shown and it is possible to force start stop or block the pumps with the command buttons under the picture of the well On the right side the clock in the PUMA can be read as well as the IP address and signal strength It is possible to set the clock in the PUMA by clicking on the window over time You can also reset the modem i...

Page 35: ...s and see online values If you want to search for specific registers you can use the filter function The filter function can be applied to the register number description and name If you want to see online or input values select the tab with online values or input registers If you want to filter you can use the functions start address or filter If you use the start address the desired address and ...

Page 36: ...l type UINT32 UINT32 UINT32 UINT32 UINT32 UINT32 UINT32 Status Alarm pulse total pulses today pulses yesterday Operating time total secs Operating time today secs Operating time yesterday secs DO 1 Relay max 2A 2 3 804 904 1004 854 954 1054 DO 2 Relay max 2A 2 4 806 906 1006 856 956 1056 Description Seconds Seconds Seconds Pump Signal type UINT32 UINT32 UINT32 UINT32 UINT32 UINT32 UINT32 Status Co...

Page 37: ...ulated flow L s with 2 decimals Calculated quantity m with 2 decimals Calculated quantity m with 2 decimals Calculated quantity m with 2 decimals External gauges External gauges UINT32 UINT32 UINT32 Total Today Yesterday Rain gauge 256 258 260 Description 0 2 mm per pulse with 1 decimal 0 2 mm per pulse with 1 decimal 0 2 mm per pulse with 1 decimal Alarm and Warning Pumpword Register 70 Status Wa...

Page 38: ... 1 Internal Bit 2 Internal power supply failure Bit 3 Internal Bit 4 Pump in error plus high level Bit 5 Internal Bit 6 External power supply failure Bit 7 Transmitter error Bit 8 Pump in operation Bit 9 Internal Bit 10 Internal Bit 11 Control in alarm Bit 12 Warning leakage Bit 13 Pump capacity needs update Bit 14 Internal Bit 15 Internal Bit 16 Internal Bit 17 Internal Bit 18 Internal Bit 19 Int...

Page 39: ...peed development If you choose ACOWA Instruments you choose a future proof product Our skilled developers constantly have a finger on the pulse and make sure that all products labelled ACOWA Instruments are amongst the best on the market Danish design from top to bottom ACOWA products are produced and developed in Denmark This goes for hardware as well as software On top of this all developement t...

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