background image

Supply 12/24VDC to Controller as per drawing on page 7. Display will turn on and
indicate either Temp1 or Temp 2 which ever was selected by

½

push button. The

arrows up and down select the temperature set point. Once selected, the ignition
controller can be turned to the On position. This will initiate ignition controller, if
calling for heat and all shutdown inputs are clear. If the process is above the
temperature settings, it will not initiate lighting of the burner, but will turn on once
process drops below set point in the pilotless mode (I).

When the ignition switch is turned on and the controller is calling for heat, the
controller will attempt ignition and the pilot output will provide voltage to the
solenoid to allow pilot gas for ignition. Shutdowns, POC and remote on/off must be
in a permissive state for this to occur. Pilot output will cease if there is a failure to
light within 5 seconds and a FF will appear on the display. When using a single
trial module, the controller will lockout and have to be reset. When using a 3 try
module, the controller will attempt 2 more additional tries before locking out. This
can be reset either by the local on/off switch or the remote on/off switch. Whether
the I (pilotless or intermittent) selection or C (continuos pilot) selection is used, the
controller will perform as above except the continuous pilot will be initiated by on/off
as well as temperature demand switch, and remain on regardless of temperatures
setting.

The ACL CSC 200 Combustion Safety Control operates in a voltage range between
10-30 Volts DC. The terminals are #19 positive, #20 negative, and #22 ground.

POWER
CONNECTION

OPERATION

ACL CSC 200 Combustion Safety Control

Manufacturing Inc.

ACL

INPUT CONNECTIONS

THERMO-
COUPLE
INPUT

ON/OFF

The controller accepts two type K (ungrounded) thermocouples on terminals 1, 2, 3
and 4. They are clearly marked on the board for each thermocouple and polarity
(See wiring diagram). The temperature range can be selected via the dip switches
on the main circuit board located in the top right corner. Ranges can be selected
independently for each thermocouple input, either high or low. High range is -60 C
to 1100 C (-76 F to 2012 F) or low range, 0 C to 500 C (-32 F to 932 F).

The switch on the side of the controller is internally wired to terminals 5 and 6.
This turns on and off the ignition module provided the shut down input and remote
reset inputs are closed and temperature values for both thermocouples are in a
permissive range. The On/Off switch also acts as a reset to clear any latched shut
downs that may have tripped then cleared.

o

o

o

o

o

o

o

o

2

Summary of Contents for CSC 200

Page 1: ...on Safety Control WARNING ACL is not responsible for the misuse or incorrect application of this product This manual must be read in its entirety before installation of this controller Installation must be performed by a qualified technician and must adhere to the standards set by the local regulatory authorities INSTALLATION MANUAL ACL CSC 200 Combustion Safety Control FOR ...

Page 2: ...4 6 Manufacturing Inc ACL ACL CSC 200 Combustion Safety Control ...

Page 3: ...d in conjunction with the ACL combustion module for a complete safety combustion device The ACL CSC 200 provides burner ignition and flame fail as well as monitoring of two separate thermocouple inputs which can be utilized for temperature control in process applications such as tanks line heaters re boilers or any other application where accurate temperature monitoring or control is required The ...

Page 4: ...Whether the I pilotless or intermittent selection or C continuos pilot selection is used the controller will perform as above except the continuous pilot will be initiated by on off as well as temperature demand switch and remain on regardless of temperatures setting The ACL CSC 200 Combustion Safety Control operates in a voltage range between 10 30 Volts DC The terminals are 19 positive 20 negati...

Page 5: ...ion when cleared latch locks out a restart until a manual reset of the On Off switch is turned off then on or the remote reset switch is opened then closed The alarm status provides for remote indication of whether the CSC 200 is in a normal operating mode or if it is in a shutdown state or turned off either remotely or locally Alarm status terminals 11 and 12 are a dry set of contacts When power ...

Page 6: ...unnecessary stroking of the main safety shutdown valves to control main gas to the burner for temperature control This output also has the low power feature of the onboard solenoid driver T MAIN INTERMITTENT PILOT Pilotless MAIN OUTPUT CONNECTIONS The ACL CSC 200 controller provides this feature for applications where a continuous pilot may not be desirable The pilot output is only energized when ...

Page 7: ...ugh the designated dip switch setting or OPEN if the thermocouples are not connected or failed open ACL CSC 200 Combustion Safety Control Power Failure Indication if loss of power to controller occurs Flame Fail Indicates that pilot has gone out and failed to re light Process temperature indication of either TC 1 or TC 2 whichever is selected Indicates switch has been turned off to ignition Remote...

Page 8: ...utdown clears and controller calls for heat Latches temp 2 and locks controller from restarting when temperature clears below setpoint When set to off controller ignition resumes automatically if temperature falls below setpoint and all shutdowns are clear If power failure to controller occurs the power fail latch setting doesn t allow controller to restart ignition when power returns When set to ...

Page 9: ...CLCombustion Safety Control IgnitionModule HighVoltage IgnitionWire ToIgnitor Flame RodonBurner P G V TC 1 TC 2 Remotereset S D Jumper whennot used A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25 26 27 28 P A G V Yellow Red AUX LLSD PSD Shutdowns Proof of closure Main Pilot Pilot solenoid Mainsolenoid Temperaturecontrolled mainsolenoid drycontacts Togroundlug onpilot or burner 22 T Main...

Page 10: ...and Oil Burning Equipment CSA Standard C22 2 No 213 M1987 Non Incendive Electrical Equipment for Use in Class Division 2 Hazardous Locations UL Standard 50 12th Edition Industrial Control Equipment for Use in Hazardous Classified Locations UL746C 6th Edition Standard for Polymeric Materials Use in Electrical Equipment Evaluations UL 508 17th Edition Industrial Control Equipment ANSI UL 698 13th Ed...

Page 11: ...___________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ______________...

Page 12: ...anship and that any product which is found to be defective in such workmanship or material will be repaired or replaced by Seller for a period of one year from purchase date Warranty of such items do not include shipping installation or set up ACL Manufacturing Inc Shall not be liable for any special indirect consequential or other damages of a like general nature including without limitation loss...

Reviews: