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3

Manufacturing Inc.

ACL

REMOTE

ON/OFF

ALARM

STATUS

PROOF OF

CLOSURE

IGNITION

MODULE

CONNECTION

S/D

SHUTDOWN

ACL CSC 200 Combustion Safety Control

The remote on/off terminals 7 and 8, when opened will turn off the ignition module
and valve outputs when opened and reset any latched shutdown that may have
tripped then cleared. Controller will not reset unless shut downs have cleared.
These terminals must be wired to dry contacts of a remote switch or relay when
used. A jumper must remain across 7 and 8 when not in use. When remote on/off
is opened,

will appear on display.

The shutdown terminals 9 and 10 are used to turn off the ignition module when
opened. These terminals are wired to dry contact shutdowns such as level
switches, pressure switches, or any other type of auxiliary shutdown device. If
more than one shutdown switch is used, they must be wired in series. Opening of
any switch connected to shutdown terminals 9 and 10 will shut off the ignition
module and de-energize all 3 valve outputs. These terminals can be selected to
latch or unlatch when shutdown is cleared via the dip switch settings (See dip
switch diagram). Unlatch allows the module to restart ignition when cleared, latch
locks out a restart until a manual reset of the On/Off switch is turned off then on or
the remote reset switch is opened then closed.

The alarm status provides for remote indication of whether the CSC 200 is in a
normal operating mode or if it is in a shutdown state, or turned off either remotely
or locally. Alarm status terminals 11 and 12 are a dry set of contacts. When power
to controller is off, the contacts are open. Contacts are also open when controller
is in a shutdown state (ie. Power failure or shutdown is open).This provides for a
complete fail safe indication of the status of the controller.

The POC (Proof of Closure) terminals 13 and 14 are used when a proof of closure
safety shutdown valve is used. This prevents the starting of any ignition if the POC
switch is opened. This safety feature eliminates the risk of igniting a burner if the
valve is partially open and proof of closure switch indicates open. This is also a
failsafe input as it will not allow ignition to initiate if wire is broken or disconnected.

will appear on the display. A jumper must be installed between 13 and 14 if

this feature is not used.

The terminals 15,16,17 and 18 are to be wired directly to the ACL ignition module.
This provides communication between the two, allowing for a complete combustion
safety control and ignition of burner (See wiring diagram).

Rr

POC

Summary of Contents for CSC 200

Page 1: ...on Safety Control WARNING ACL is not responsible for the misuse or incorrect application of this product This manual must be read in its entirety before installation of this controller Installation must be performed by a qualified technician and must adhere to the standards set by the local regulatory authorities INSTALLATION MANUAL ACL CSC 200 Combustion Safety Control FOR ...

Page 2: ...4 6 Manufacturing Inc ACL ACL CSC 200 Combustion Safety Control ...

Page 3: ...d in conjunction with the ACL combustion module for a complete safety combustion device The ACL CSC 200 provides burner ignition and flame fail as well as monitoring of two separate thermocouple inputs which can be utilized for temperature control in process applications such as tanks line heaters re boilers or any other application where accurate temperature monitoring or control is required The ...

Page 4: ...Whether the I pilotless or intermittent selection or C continuos pilot selection is used the controller will perform as above except the continuous pilot will be initiated by on off as well as temperature demand switch and remain on regardless of temperatures setting The ACL CSC 200 Combustion Safety Control operates in a voltage range between 10 30 Volts DC The terminals are 19 positive 20 negati...

Page 5: ...ion when cleared latch locks out a restart until a manual reset of the On Off switch is turned off then on or the remote reset switch is opened then closed The alarm status provides for remote indication of whether the CSC 200 is in a normal operating mode or if it is in a shutdown state or turned off either remotely or locally Alarm status terminals 11 and 12 are a dry set of contacts When power ...

Page 6: ...unnecessary stroking of the main safety shutdown valves to control main gas to the burner for temperature control This output also has the low power feature of the onboard solenoid driver T MAIN INTERMITTENT PILOT Pilotless MAIN OUTPUT CONNECTIONS The ACL CSC 200 controller provides this feature for applications where a continuous pilot may not be desirable The pilot output is only energized when ...

Page 7: ...ugh the designated dip switch setting or OPEN if the thermocouples are not connected or failed open ACL CSC 200 Combustion Safety Control Power Failure Indication if loss of power to controller occurs Flame Fail Indicates that pilot has gone out and failed to re light Process temperature indication of either TC 1 or TC 2 whichever is selected Indicates switch has been turned off to ignition Remote...

Page 8: ...utdown clears and controller calls for heat Latches temp 2 and locks controller from restarting when temperature clears below setpoint When set to off controller ignition resumes automatically if temperature falls below setpoint and all shutdowns are clear If power failure to controller occurs the power fail latch setting doesn t allow controller to restart ignition when power returns When set to ...

Page 9: ...CLCombustion Safety Control IgnitionModule HighVoltage IgnitionWire ToIgnitor Flame RodonBurner P G V TC 1 TC 2 Remotereset S D Jumper whennot used A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25 26 27 28 P A G V Yellow Red AUX LLSD PSD Shutdowns Proof of closure Main Pilot Pilot solenoid Mainsolenoid Temperaturecontrolled mainsolenoid drycontacts Togroundlug onpilot or burner 22 T Main...

Page 10: ...and Oil Burning Equipment CSA Standard C22 2 No 213 M1987 Non Incendive Electrical Equipment for Use in Class Division 2 Hazardous Locations UL Standard 50 12th Edition Industrial Control Equipment for Use in Hazardous Classified Locations UL746C 6th Edition Standard for Polymeric Materials Use in Electrical Equipment Evaluations UL 508 17th Edition Industrial Control Equipment ANSI UL 698 13th Ed...

Page 11: ...___________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ______________...

Page 12: ...anship and that any product which is found to be defective in such workmanship or material will be repaired or replaced by Seller for a period of one year from purchase date Warranty of such items do not include shipping installation or set up ACL Manufacturing Inc Shall not be liable for any special indirect consequential or other damages of a like general nature including without limitation loss...

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