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ACI Laser DPL Nobilis Marker, Operating Instructions Manual, Page: 63 / 68

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ACI Laser DPL Nobilis Marker Operating Instructions Manual Download Page 63

Index

63

I

Improper use

 

................................................................................................................................................ 9

Initial start-up

 

............................................................................................................................................. 16

Inputs

 

......................................................................................................................................................... 40

Installation

 

.................................................................................................................................................. 14

Intended use

 

................................................................................................................................................ 8

Interfaces

 

............................................................................................................................................ 20

, 

26

Interlock circuit

 

........................................................................................................................................... 37

Interlock connection

 

......................................................................................................................26

, 

36

, 

37

L

Laser beam source

 

.................................................................................................................................... 22

Laser class

 

................................................................................................................................................. 25

Laser control

 

.............................................................................................................................................. 23

Laser control interface

 

........................................................................................................................ 26

, 

36

Laser electronics

 

................................................................................................................................. 20

, 

23

Laser material

 

............................................................................................................................................ 25

Laser power

 

............................................................................................................................................... 25

Laser protection hood

 

.................................................................................................................................. 7

Laser safety device

 

............................................................................................................................. 13

, 

23

Laser safety officer

 

...................................................................................................................................... 8

Liability

 

......................................................................................................................................................... 8

M

Magic Mark

 

.................................................................................................................................................. 8

Maintenance

 

.................................................................................................................................17

, 

51

, 

55

Maintenance intervals

 

................................................................................................................................ 55

Manufacturer

 

.............................................................................................................................................. 19

Manufacturer address

 

................................................................................................................................ 12

Marking field

 

.............................................................................................................................................. 23

Marking job

 

................................................................................................................................................ 41

Summary of Contents for DPL Nobilis Marker

Page 1: ...Mark your territory LASER MARKING SYSTEMS Operating Instructions DPL Nobilis Marker Business Diode GN DPL Lexis Marker Business Diode UV OEM Version Laser Device Class 4...

Page 2: ...t of the form equipment and technology at any time Reprinting copying or translating this document in whole or in part is forbidden without the express written permission of ACI Laser GmbH All rights...

Page 3: ...3 Safety 13 3 1 Basic Safety Instructions 13 Functional safety 13 Laser class 13 Emissions 14 General 16 Initial start up 16 Operation 17 Maintenance Care 17 3 2 Labels at the Device 18 Warning notice...

Page 4: ...onditions 27 Technical drawing 28 4 5 Scope of Delivery 29 5 Installation 30 5 1 Unpacking 30 5 2 Mechanical Installation 31 Assembly 32 Swivelling the scan unit 33 Focusing 34 5 3 Installing the Mark...

Page 5: ...g 47 6 4 1 General Faults 47 6 4 2 Specific Faults 49 7 Maintenance and Repair 51 7 1 Care 51 Cleaning the objective 52 Cleaning the ventilation slits 53 7 2 Maintenance Repair 55 Maintenance interval...

Page 6: ...Table of Contents 6...

Page 7: ...service life This guarantees highest quality and a long life easy and safe operation functional design optimisation for the intended purpose The DPL Nobilis Marker and the DPL Lexis Marker are state...

Page 8: ...t the relevant safety guidelines and standards are observed The DPL Nobilis Marker and the DPL Lexis Marker laser marking systems are intend ed to be used exclusively for marking applications in conju...

Page 9: ...required protective devices have not been provided according to para 4 of DGUV no 11 Laser Radiation if protective safety devices are bridged defective or if they cannot reliably fulfil their function...

Page 10: ...aken WARNING DANGER OF INJURIES AND OR RISK OF PROPERTY DAMAGE Indication of an immediately impending hazard which can cause serious injuries or property damage if the appropriate precautionary measur...

Page 11: ...the manufacturer The manufacturer is responsible for returning repairs under warranty to the customer the customer is responsible for returning the device to the manufacturer The manufacturer does no...

Page 12: ...D 99428 Grammetal OT Nohra Germany Phone 49 3643 4152 0 Fax 49 3643 4152 77 service ACI Laser de www ACI Laser de NOTICE The laser device may only be maintained and repaired by the manufacturer Any m...

Page 13: ...rding to the DIN EN ISO 13849 1 standard Characteristics according to DIN EN ISO 13849 1 Performance Level e Category 3 MTTFd 67 years DCavg mean 90 99 Based on the useful life of the shutter module s...

Page 14: ...nd DGUV no 11 La ser Radiation must be implemented if the accessible laser radiation cannot be reduced to below the class 1 threshold values when the device is integrated into the installation Emissio...

Page 15: ...ending upon the material being processed The operating company must therefore provide effective extraction Information about this can be found for example in the VDI guideline 2262 1 3 Air Quality in...

Page 16: ...mbient temperature must lie within the range of 20 C and 30 C The con densation temperature as a function of the momentary relative air humidity must be 20 C You will find an instruction for estimatin...

Page 17: ...ular refresher courses The device may only be operated when connected to an alternating voltage supply cor responding to the specifications on the type plate The effectiveness of the protective conduc...

Page 18: ...LENGTH NORM PUBLICATION P QP 1 MAX POWER PULS DURATION WAVELENGTH NORM PUBLICATION PJ 5 50 ns QP 1 VISIBLE AND INVISIBLE LASER RADIATION AVOID EXPOSURE OF EYE OR SKIN TO DIRECT OR SCATTERED RADIATION...

Page 19: ...ffnen des Geh uses Netzstecker ziehen Avant d enlever le capot d brancher l appareil Disconnect power before opening cover Model Serial Number Manufacturer Date of Manufacturing Line Voltage Max rate...

Page 20: ...s of the laser marking device contain the following components 1 air cooling for beam source 2 multi function display 3 focal lens 4 laser electronics beam source beam expander and shutter 5 galvanome...

Page 21: ...system The components optics and control electronics are located in a compact functional unit In contrast to other comparable systems the DPL Nobilis Marker and the DPL Lexis Marker guarantee The easi...

Page 22: ...he pulse energy of the first pulses is often significantly greater than the pulse energy of the following pulses For extremely sensitive materials in particular this pulse increase results in a strong...

Page 23: ...electronics The internal laser control monitors and regulates the entire process of beam generation and deflection It communicates with the controlling PC via an USB interface Its information and com...

Page 24: ...ed off thus disconnect ing the entire laser marking device from the power supply Only the laser electronics con tinues to be supplied with power thus allowing communication with the user application h...

Page 25: ...lot laser 650 nm 390 W Laser class 4 Performance level e DPL Lexis Marker Laser material Nd YVO4 frequency tripled Wave length 355 nm Laser power 2 W Pulse repetition rate 40 200 kHz Pilot laser 650 n...

Page 26: ...rammable in outputs optional connections for encoder Scan unit Aperture 9 mm Scanning speed 10 m sec Focusing objectives optional DPL Nobilis Marker 100 Spot diameter 1 13 m Marking field size 50 mm x...

Page 27: ...s Marker 255 Spot diameter 1 22 m Marking field size 140 mm x 140 mm Focusing length 2 398 mm 5 mm 1 Deviations may occur with different materials 2 The exact value for distance is stated in the param...

Page 28: ...Description 28 Technical drawing 740 178 5 153 5 128 5 72 5 47 5 22 5 0 X X 9 16 x M6 201 233 111 4 M 4 4 57 5 0 14 3 427 2 359 7 347 2 279 7 104 0...

Page 29: ...nection cable for USB 2 0 37 pin sub D housing to wire the laser control interface 9 pin sub D housing to wire the interlock connection CD ROM with Marking software operating instructions software man...

Page 30: ...p Take note of the marking OBEN TOP 2 Remove the laser marking device in its packing material and put it down in a safe place 3 Open the foil packing and pull it off 4 Remove the foam grid from the de...

Page 31: ...ir effectiveness proven before the system is started up The acceptance must be per formed by the laser safety officer and recorded in writing For safety reasons the laser must not be activated until a...

Page 32: ...n the drawing on the left For the attachment four screws and two pins are used at a time The length of the bearing surface on the system side should be at least 100 mm 427 2 359 7 347 2 279 7 104 0 17...

Page 33: ...crew 2 of the clamp ring 1 2 Rotate the scan unit through the permissible swivelling range 3 Lock the scan unit by hand tightening the fixing screw 2 1 2 CAUTION RISK OF DAMAGING THE CABLE HARNESS Avo...

Page 34: ...the objective of the scan head and the work piece must be set in order to focus the laser beam optimally on the surface of the work piece Type A Marking field size DPL Nobilis Marker 100 136 mm 3 mm 5...

Page 35: ...e that the above mentioned operating system is installed on your PC 3 Place the CD labelled Magic Mark into the CD drive 4 Open the directory Magic Mark in Explorer with a double click 5 Start the set...

Page 36: ...terlock connection 9 pin sub D 4 cable relief to lock connected cables 5 laser control interface 37 pin sub D panel socket as an interface to the plant line 6 USB 2 0 interface for communication betwe...

Page 37: ...NTL2_OUT INTL2_IN external interlock circuit 2 In order to integrate the laser marking device into an external dual channel safety circuit 2 potential free independent safety switches must be wired be...

Page 38: ...rth pin 5 Pin 9 SD READY 24 V max 100 mA short circuit proof Pin 5 GND Reference for SD READY When the laser safety device SD is ready for operation pin 9 carries 24 V against pin 5 Connecting a suita...

Page 39: ...g upon the application case the laser control interface may be wired by the user EMISSION OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 GND I O IN1 IN3 IN2 IN4 IN5 IN6 IN7 IN8 GND I O A1 A1 B1 B1 I1 I1 READ...

Page 40: ...ates The output is set when all components function within normal parameters and the laser is ready for operation This signal can be processed both optically and electronically This output is an essen...

Page 41: ...on Please refer to the software manual for information concerning the processing of signals by the marking software Connections for optional encoders Marking on the fly Pin 13 Pin 31 A1 A1 Pin 14 Pin...

Page 42: ...upplied power cable to the power input module 1 of the laser device 3 Connect the power cable to a safety contact socket Connection with the PC 1 The marking software must be installed 2 Connect the U...

Page 43: ...ve you removed the protective cover from the focusing objective Is the focusing objective clean and dust free Do the environmental conditions meet the requirements temperature air humidity Are all the...

Page 44: ...Operation 44 6 Operation 6 1 Operating and Display Elements Control elements The laser marking system just has a power switch 1 beside the power input module 1...

Page 45: ...munication exists laser not activated Dark green with pale yellow flash On not ready Laser activated not ready for operation Dark green On ready Laser activated ready for operation Dark green with pal...

Page 46: ...ser is not yet ready for operation 4 Start the marking software The laser and scanner control and the galvanometer are then initialized NOTICE Keep to the switching sequence on each start NOTICE The i...

Page 47: ...6 4 Fault Finding 6 4 1 General Faults NOTICE Detailed information for using the marking software is contained in the software manual provided Problem Fault Possible cause Elimination Error message w...

Page 48: ...the distance between focusing objective and work piece Incorrect laser parameters Check your laser parameters they may not be suitable for the work piece to be marked Laser power too low Defocusing Ch...

Page 49: ...arning Interlock circuits open during current labelling Laser Safety Device SD WARNING interlock opened during operation Display Warning Shutter fault Laser Safety Device SD shutter ERROR Display Cut...

Page 50: ...he possible messages and their meaning can be found in the software manual Temperature fault Laser beam source Laser beam source LaserIFace ERROR Temp 40 deg C Display Cut Off Status Error Trigger Mes...

Page 51: ...the following care activities on the device at regular intervals Clean the objective Clean the ventilation slits of the covers WARNING DANGER OF INJURIES AND OR RISK OF PROPERTY DAMAGE Ensure that th...

Page 52: ...remove particles of dirt from the surface with compressed air Use a suitable lens cleaning paper and ethanol of optical purity standard Moisten one side of the cleaning paper Do not touch the moist si...

Page 53: ...y is a prerequisite for faultless operation of the device Clean the ventilation slits as follows 1 Remove the two fixing screws 1 from the back of the laser device and the four screws 2 from the botto...

Page 54: ...6 Remove the center cover 7 Clean the ventilation slits in the covers with a dry or slightly damp cloth Do not use any solvent for cleaning them 8 Ensure that the covers are completely dry before rec...

Page 55: ...cturer has suitable test benches and routines to maintain your laser system optimally Maintenance intervals Seek advice from the Customer Service of the manufacturer as to when your laser marking devi...

Page 56: ...aluable materials that should be supplied to recycling or recovery Please dispose of electrical and electronic equipment at qualified collecting points sepa rate from municipal waste ENVIRONMENT Prote...

Page 57: ...Tk you need Tu ambient temperature Tc internal temperature of the laser marking device 20 C const air humidity t C p d mbar t C p d mbar 15 17 04 26 33 60 16 18 17 27 35 64 17 19 36 28 37 79 18 20 63...

Page 58: ...d for t Tu in the table p d 31 66 mbar 2 Calculate the vapour pressure pd p d pd 0 65 x 31 66 mbar 20 58 mbar 3 Determine the value t TK associated with pd in the table 20 63 nearest value TK 18 C Th...

Page 59: ...reby be made invalid Device Marking laser Type Applied EC directives and standards Directive 2006 42 EC on machinery EN 60204 1 2006 A1 2009 EN ISO 12100 2010 EN ISO 13849 1 2015 EN ISO 13857 2008 EN...

Page 60: ...by us this statement shall thereby be made invalid Device Marking laser Type Applied EC directives and standards Electromagnetic Compatibility Directive 2014 30 EC EN 55016 2 1 2014 12 Directive 2011...

Page 61: ...let 18 Beam path 14 Beam source 20 27 C Cable relief 36 Care 17 Cleaning 51 Cleaning the ventilation slits 53 Cleansers 52 Components 21 Condensation temperature 16 Connection values 25 Connection wit...

Page 62: ...lation 36 EMISSION 40 Emission light 40 Emission ready 40 Emission warning light 14 Emissions 14 Encoder optional 41 Extraction 15 F Fault finding 47 First pulse suppression 22 Fitting position 32 Foc...

Page 63: ...Laser beam source 22 Laser class 25 Laser control 23 Laser control interface 26 36 Laser electronics 20 23 Laser material 25 Laser power 25 Laser protection hood 7 Laser safety device 13 23 Laser safe...

Page 64: ...19 43 Operation 17 Outputs 40 P Performance level 25 Pilot laser 23 25 Plane field objective 23 Power class 14 Power connection 42 Power consumption 19 25 Power input module 20 36 42 Power supply 25...

Page 65: ...iameter 23 Status messages 49 Storage conditions 27 Suitable height adjustment 34 Switching on the device 24 Switching sequence 46 T Technical data 25 Trainings 17 Transport 16 Type of objective 34 Ty...

Page 66: ...Index 66 Wavelength 14...

Page 67: ......

Page 68: ...obilis Marker DPL Lexis Marker Business Diode GN Business Diode UV Article number 10000750 Version EN 02 2019 03 ACI Laser GmbH Steinbr chenstra e 14 D 99428 Grammetal OT Nohra Phone 49 3643 4152 0 Fa...

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