background image

 

   

V2.4 

37 | 

P a g e

 

ACE RELIANCE SENSOR OPERATIONS MANUAL 

 The Spooler is just the opposite, as it draws a very low, limited current (0.1 Amp normally, 0.25 Amp 

maximum) and its desirable for the Spooler to operate as long as possible without changing the batteries. So 

although the Spooler will operate with ‘vape’ batteries in an emergency, it is not recommended as the run time 

will be limited. For the best run time and long-term performance 

Panasonic NCR18650B 3400mAh

 Flat top 

batteries are recommended. These cells, which are provided with the Spooler, typically give a run time of 
approximately 12-

16 hours when fully charged. Note there are two versions of this battery, one with a ‘button’ 

top, the other with a flat top, either will work but the flat top is preferable as its less likely to short if mishandled. 
Typically the Panasonic cells have a lifetime of at least 500 charge/discharge cycles, which would be well over a 
year if used every day.   

There are many fakes and mislabeled batteries for sale, one recommended source for genuine 

replacement Panasonic cells is 

www.imrbatteries.com

  

Battery Lifetime:  

If properly cared for these batteries will typically last for over 500 charge / discharge cycles. There are a 

few conditions that will help to preserve the long battery life. The most important is to not allow the cells to 
become fully discharged, as this rapidly reduces each cells lifetime. Once the battery low warning appears on the 
WiFi device display screen the Spooler should be turned off and batteries exchanged with charged ones; then the 
removed ones charged. Do not leave the Spooler turned on with depleted batteries since as this may 
permanently damage the batteries. When fully charged each cell has an output Voltage of approximately 
4.15Volts, for a total of 16.6 Volts. Once the total gets down around 12.5 Volts (each cell ~ 3.12 Volts) the low 
battery warning will appear. Although the Spooler will continue to operate when the supply Voltage is as low as 7 
Volts DC by this time the batteries may be permanently damaged, so batteries should be exchanged as soon as 
they become low.    

Charging Notes: 

The charger supplied with the Spooler will operate from standard 120 VAC or from 12 VDC (car cigarette 

charger adapter) power, it will charge at the same rate when powered from either source. Typically, with cells 

that have been removed when the “Replace Batteries” warning first appears it will take approximately 3

-4 hours 

to fully charge them. Cells completely discharged may take 5 hours or longer to charge. The charger will start 
charging at a high rate and slowly reduce the charge current as the cells fill, this increases cell life. Each cell is 
individually charged and monitored, so it is safe to mix cells of various states of charge in the charger. The state 
of each cell may be monitored, and the charger is also capable of testing the battery condition and capacity, 
consult the manual supplied with the charger for further details. 

Do not

 attempt to quick charge at an 

accelerated rate using a charger or power supply not designed for these cells. 

Power Consumption:  

The run time before the batteries need exchanging may be up to 15 hours with fully charged ones. 

However, the battery run time will vary depending on many factors, such as age of batteries, the ambient 
temperature, sensor / cable state (shorted cable causes more power consumption, open circuit less power) and 
WiFi activity. 

The WiFi communication back and forth to the Spooler actually consumes more power than the 

connected sensor does. So as more users connect to the Spooler power consumption increases resulting in 

Summary of Contents for Reliance 1K

Page 1: ...V2 4 1 P a g e ACE RELIANCE SENSOR OPERATIONS MANUAL ACE Reliance Sensor Operations Manual...

Page 2: ...stallation tools and materials 5 4 TEC cable preparation 9 5 10 kPSI Sensor Model Installation 13 6 1kPSI Sensor Model Installation 18 6 Sensor and cable Integrity testing 19 8 Surface Read Out Unit S...

Page 3: ...ument is a completely sealed welded device The instrument electronics are not exposed to damaging well fluid caused by leaking threads seals O rings or drain fill valves Power to downhole sensor and c...

Page 4: ...o 1 PSI depending on readout 0 0305 psi 0 305 psi 0 305 psi Transducer Type Silicon Strain Gauge Silicon Strain Gauge Silicon Strain Gauge Data sampling frequency 11 sec 11 sec 1 4 sec Temperature Ran...

Page 5: ...deg F 18 deg C 50 deg C 0 deg F 158 deg F 18 deg C 50 deg C 0 deg F 158 deg F 18 deg C 50 deg C Dimensions 9 50 x 5 75 x 1 75 9 50 x 5 75 x 1 75 5 25 x1 x3 3 Weight 2 lbs 2 lbs 2lbs UL Certification...

Page 6: ...s strip gauge is to be used for installing 1 kPSI sensor model WARNING Ensure an appropriate strip gauge is used for 1 000 PSI and for 10 000 PSI sensor models Using a wrong strip gauge will lead to i...

Page 7: ...V2 4 7 P a g e ACE RELIANCE SENSOR OPERATIONS MANUAL Figure 7 Crimp tool cont Figure 8 Wire cutters...

Page 8: ...V2 4 8 P a g e ACE RELIANCE SENSOR OPERATIONS MANUAL Figure 9 Vise grips Figure 10 Tube cutter...

Page 9: ...AL Figure 11 Tube cutter 4 TEC cable preparation 4 1 Use ACE Dual Seal cable strip gauge to measure and mark the cut off length fig 12 Figure 12 Measuring and marking the TEC tube cut off length 4 2 U...

Page 10: ...E RELIANCE SENSOR OPERATIONS MANUAL Figure 13 4 3 Hold the TEC cable with wise grips on both ends of the groove and wiggle until the end section of the tube breaks loose Then remove the tube fig 14 an...

Page 11: ...5 4 4 Use the cable cutter to remove a length of the Teflon insulation as per dimensions of the ACE cable strip gauge fig 16 Figure 16 TEC cable stripping dimensions as per the ACE Downhole strip gaug...

Page 12: ...ELIANCE SENSOR OPERATIONS MANUAL Figure 4 4 6 Terminate with a pin using the crimp tool fig 18 If it is assembled but does not match the gauge then cut off Figure 18 Using the crimp tool to terminate...

Page 13: ...of the terminated end of the TEC cable Figure 19 Dual Seal strip gauge 5 10 kPSI Sensor Model Installation 5 1 Unscrew the cover from the head of the sensor Figure 20 Figure 21 The top cover is unscre...

Page 14: ...OPERATIONS MANUAL Figure 23 Each nut contains a cone and a ferrule 5 2 Slide TEC cable through the nut ferrule and the cone Then slide the TEC cable through the cover Note the correct orientation of t...

Page 15: ...he sensor 5 4 Unscrew the nut and retrieve the TEC cable Inspect the position of the compressed assembly of the ferrule and the cone It must seat on the stainless steel tubing of the TEC cable as show...

Page 16: ...cone is situated on the stainless steel tubing of the TEC cable it means the cable was stripped correctly Insert the cable into the heads of the sensor Tighten the nut finger tight and then apply 1 tu...

Page 17: ...cover finger tight after which tighten it using a and a 11 16 wrenches fig 27 Figure 29 Figure 30 The top cover is installed 5 8 Tighten the nut finger tight and then apply 1 turns with a 9 16 wrench...

Page 18: ...f the 1kPSI sensor model is similar to the one of the 10kPSI one One difference is that the 1kPSI model features fewer components the 1K model does not have the top cover The other difference is that...

Page 19: ...ensor and a failure Please see the pictures of the two types of ACE TEC strip gauges at the beginning of this manual 6 Sensor and cable Integrity testing During pressure testing in the shop after the...

Page 20: ...and single wire connections for ACE Optix 8 2 ACE Downhole offers a GPS receiver If AC mounted in a metallic container it s possible the internal GPS will not receive a signal in this case the ACE Opt...

Page 21: ...nected to ACE Optix SRU 8 3 Power up the ACE Optix SRU It will take a couple of minutes for the SRU to initialize During initialization all LEDs will be blinking Once initialized without errors green...

Page 22: ...set up ACE Optix SRU The software can be downloaded at acedownhole com Figure 38 SRU 2 SRU3 ADCM Configuration and Setup Program on acedownhole com Run ACE SRU configuration program on your PC You hav...

Page 23: ...wrong serial port is selected in the USB Cfg menu Figure 40 The correct port is selected and the PC Serial IP Comm Status is OK Go to the downhole parameters section of the program an select the righ...

Page 24: ...ond to commands from SCADA Once configuration is complete press the Send Config button to push these settings into the SRU Optix Figure 41 The correct port is selected and the PC Serial IP Comm Status...

Page 25: ...eliance sensor of a different model is installed A field service specialist can change Optix settings to work with a different sensor model without the need to connect PC and use ACE RTU Config Progra...

Page 26: ...V2 4 26 P a g e ACE RELIANCE SENSOR OPERATIONS MANUAL Figure 43 SRU Optix set up menu...

Page 27: ...ERATIONS MANUAL Figure 44 Main sensor status screen on the cell phone 9 3 To download a data log file click on Log File Download As the message to confirm download shows up select the day to download...

Page 28: ...8 P a g e ACE RELIANCE SENSOR OPERATIONS MANUAL Figure 45 Downloading log files 9 4 Once the log file is downloaded you can find it and access it in the top right hand side corner of the web browser f...

Page 29: ...assign date and the time stamp to each pressure and temperature reading Please note when ACE Optix SRU is paired with the 150 C 302 C Ace Reliance sensor the system provides a fast data rate of 1 4 se...

Page 30: ...is initiated Fig 44 If GPS staus light is red it means that the GPS signal is not locked and the data logging isn t initiated Fig 45 If the SRU Optix is in the metal container it might be blocking th...

Page 31: ...llation The unit can be mounted inside the rotating cable spool and is electrically connected to the end of the cable inside the spool The Spooler provides electrically limited power to the downhole s...

Page 32: ...apparent within seconds to everyone monitoring the system The unit is battery powered and will typically operate for 15 hours on the field replaceable rechargeable batteries A spare set of batteries a...

Page 33: ...up Data viewing is also the same as for ACE Optix RTU please refer to the SRU Optix instructions in this manual The bare end of TEC cable is inserted into a special grove Tighten up the bolt to secur...

Page 34: ...irst line will be the GPS coordinates when the Spooler was first turned on After that each line will have the date time and the channel readings in the example below the Spooler readings are stored ev...

Page 35: ...5 23 19 09 17 59 72 87 0 98 0 00 0 00 0 00 0 000 05 23 19 09 18 08 73 21 1 37 0 00 0 00 0 00 0 000 05 23 19 09 18 20 73 21 1 37 0 00 0 00 0 00 0 000 05 23 19 09 18 30 73 21 1 04 0 00 0 00 0 00 0 000 E...

Page 36: ...Spooler network ensure they are monitoring the main status screen by clicking Done after making changes on the status screen If different users are both changing items on the setup screen the Spooler...

Page 37: ...d each cell has an output Voltage of approximately 4 15Volts for a total of 16 6 Volts Once the total gets down around 12 5 Volts each cell 3 12 Volts the low battery warning will appear Although the...

Page 38: ...AL shorter battery run times Although users are able to refresh their device screens as quickly as they wish the Spooler defaults to updating each device every 10 seconds unless prompted by a user req...

Reviews: