Ace FMC-150-HYD Series Instruction Manual Download Page 8

DISASSEMBLY INSTRUCTIONS

PUMP REPAIR KITS

Ace hydraulic pump repair kits include the mechanical seal and volute O-ring.  Pumps manufactured 

after January 1996 use the volute O-ring and have a groove machined in the volute.  Older pumps 

require a gasket volute seal.  Note:  Do not use both the O-ring and gasket.

1.    Remove four 5/16” socket head cap screws from rear of motor.

2.    Remove motor and seal support spacer.

3.    Remove rear internal bearing snap ring.

4.    Remove four 3/8” X 3/4” hex head cap screws from mounting frame.

5.    Remove volute.

6.    Remove 3/8” lock nut from shaft.  Insert a flat file into impeller vane to hold stationary.  

       

Caution:

  Excess torque may cause damage to plastic impellers.

7.    Press shaft out of impeller using one 5/16” socket head cap screw from step #1. 

8.    Remove impeller, key, and rotating seal member.

9.    Press shaft/bearing assembly out of frame.

10.  Remove stationary seal member by prying out with a screwdriver or pressing out from motor

       end of pump housing.

11.  Remove O-ring from shaft groove.

       

Note:

  If you are only replacing the pump seal:  1) press the shaft/bearing assembly into the

       frame, 2) reinstall the rear internal bearing snap ring, and 3) skip to Assembly Step #8. 

12.  Press bearings off of shaft. 

13.  Remove forward internal bearing snap ring.

Pump

Motor

Seal Support Spacer

Disassembly Steps 1-5

6

Pump Model

Standard Seal

BAC-7V

Severe Duty Seal

BAC-7SC

FMC-75-HYD Series

RK-GE-75

RK-GESC-75

FMC-HYD Series

RK-FMC

RK-FMCSC

FMC-150-HYD Series

RK-FMC-150

RK-FMCSC-150

FMC-150F-HYD Series

RK-FMC-150

RK-FMCSC-150

FMC-150SP-HYD Series

RK-FMC-150

RK-FMCSC-150

FMC-200-HYD Series

RK-FMC

RK-FMCSC

Service videos are available on our website at www.AcePumps.com

Summary of Contents for FMC-150-HYD Series

Page 1: ...INSTRUCTION MANUAL HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS...

Page 2: ...NGINE TO ACE PUMP CORPORATION If unable to locate nearest engine repair station consult Ace for referral 3 On Ace belt driven centrifugal pumps belt alignment is not to be considered as covered by war...

Page 3: ...injury Potentially hazardous chemicals used with Ace pumps are hydraulic fluid fertilizer and chemicals A Material Safety Data Sheet MSDS provides specific details on chemical products physical and he...

Page 4: ...prevents damage by not allowing the pump to run backwards The valve is an external fitting on the 200N series motors and internal on 300 series models HYDRAULIC MOTOR FEATURES Hydraulic Hose Connecti...

Page 5: ...d air vented before a centrifugal pump can operate Following the pump mounting guidelines will insure proper priming of the pump and avoid premature seal failure The following hydraulic connection rec...

Page 6: ...r tractor and the method of regulation SHUT OFF PRESSURE Shut off pressure is the sprayer system pressure with all flow turned off This means closing the boom agitation and any by pass valves It is th...

Page 7: ...the heat may melt rubber components Consult Ace Product Update 2 Mechanical Seals for additional information PRESSURE COMPENSATING CLOSED CENTER SYSTEM OPEN CENTER SYSTEM Regulate oil flow by using a...

Page 8: ...head cap screw from step 1 8 Remove impeller key and rotating seal member 9 Press shaft bearing assembly out of frame 10 Remove stationary seal member by prying out with a screwdriver or pressing out...

Page 9: ...inger over shaft and push back to front bearing 8 Clean old sealant from mounting frame seal bore 9 Install O ring in shaft groove 10 Apply non hardening Type 2 Permatex or similar under stationary se...

Page 10: ...best results DISASSEMBLY 1 Remove motor from pump by removing four cap screws 2 Remove seal retaining ring from drive plate if installed and discard 3 Remove two 1 4 cap screws 200 series or four 3 8...

Page 11: ...end plates aligning scribe marks 9 Install two 1 4 cap screws torque 6 8 ft lbs 200 series or four cap screws torque 24 ft lbs 300 series Caution Do not over tighten 10 Remove needle valve replace thr...

Page 12: ...lve strainer and fitting between the pump and the boom there is a loss of pressure Check for clogged strainers collapsed hoses standard port valves and undersized plumbing Insufficient shaft speed The...

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