Ace FMC-150-HYD Series Instruction Manual Download Page 7

MECHANICAL SHAFT SEALS

Mechanical  seals  have  two  polished  faces  which  run  against  one  another  forming  a  barrier 

preventing solution from leaking.  A small quantity of liquid crosses the faces and is necessary 

to lubricate and remove heat from the seal faces.  The two most common causes of seal failure 

are:

1)

 

Abrasive Wear

 - The carbon seal face is scratched by harder material crossing the face.  Damage 

to the seal by harder materials can be caused by abrasive solution materials, rust or corrosion 

near the seal, precipitates which come out of solution when heated, and residue between the 

seal faces when a pump is shut off and not flushed out. This type of seal failure can be minimized 

by flushing the pump with water after use and storing the pump filled with antifreeze to prevent 

corrosion and freezing.

Note:  In tough applications where the standard carbon seal face is scratched or quickly worn, 

the 

BAC-7SC

 seal with extra hard silicon carbide faces is recommended. 

2)

 

Thermal Shock

  - The seal face is cracked by cool liquid contacting a hot seal.  There is no 

liquid to lubricate or remove heat from the seal faces when a pump runs dry.  The seal heats up 

rapidly to a temperature that causes damage to the seal components.  The  resulting thermal shock 

creates radial cracks in the white ceramic face and the heat may melt rubber components.  

Consult Ace Product Update 2- Mechanical Seals for additional information. 

 PRESSURE COMPENSATING CLOSED CENTER SYSTEM

 OPEN CENTER SYSTEM

Regulate oil flow by using a 

RESTRICTOR ORIFICE

. (Do not use flow limiter.)

Setup Instructions:

1.  Install restrictor orifice insert inside the adapter/restrictor body

     in the motor inlet port (marked 

I

).

2.  Close motor needle valve: loosen jam nut, screw needle valve

     clockwise until seated, and lock jam nut. (factory setting)

3.  Set “Rabbit/Turtle” flow control to “Turtle”.

4.  Move hydraulic lever to the “Lower/Retract” position to start

     pump.

5.  Adjust “Rabbit /Turtle” flow control and sprayer agitation valve 

     to get desired spraying pressure.

Restrictor Orifice 

Insert

Select motor size closest to tractor’s hydraulic system capacity.  Regulate oil flow with motor 

NEEDLE VALVE

. (Do not use restrictor orifice or flow limiter.)

Setup Instructions:

1.  Shut off sprayer boom and agitation valves.

2.  

200N

 - Loosen jam nut on motor and back out needle valve 3 

     or 4 turns counter clockwise.

     300A

 - Remove hex cap from side of motor and back out needle

     valve 3 or 4 turns counter clockwise.

3.  Set tractor throttle to sprayer operating speed. 

4.  Move hydraulic lever to “Lower/Retract” position to start pump.

5.  Screw needle valve clockwise until sprayer shut-off pressure

     is below maximum shown in 

SHUT-OFF PRESSURE

 section

     on previous page and lock jam nut or reinstall hex cap.

6.  Open the sprayer agitation valve to get desired spraying pressure. 

Needle Valve 

Adjustment

5

Summary of Contents for FMC-150-HYD Series

Page 1: ...INSTRUCTION MANUAL HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS...

Page 2: ...NGINE TO ACE PUMP CORPORATION If unable to locate nearest engine repair station consult Ace for referral 3 On Ace belt driven centrifugal pumps belt alignment is not to be considered as covered by war...

Page 3: ...injury Potentially hazardous chemicals used with Ace pumps are hydraulic fluid fertilizer and chemicals A Material Safety Data Sheet MSDS provides specific details on chemical products physical and he...

Page 4: ...prevents damage by not allowing the pump to run backwards The valve is an external fitting on the 200N series motors and internal on 300 series models HYDRAULIC MOTOR FEATURES Hydraulic Hose Connecti...

Page 5: ...d air vented before a centrifugal pump can operate Following the pump mounting guidelines will insure proper priming of the pump and avoid premature seal failure The following hydraulic connection rec...

Page 6: ...r tractor and the method of regulation SHUT OFF PRESSURE Shut off pressure is the sprayer system pressure with all flow turned off This means closing the boom agitation and any by pass valves It is th...

Page 7: ...the heat may melt rubber components Consult Ace Product Update 2 Mechanical Seals for additional information PRESSURE COMPENSATING CLOSED CENTER SYSTEM OPEN CENTER SYSTEM Regulate oil flow by using a...

Page 8: ...head cap screw from step 1 8 Remove impeller key and rotating seal member 9 Press shaft bearing assembly out of frame 10 Remove stationary seal member by prying out with a screwdriver or pressing out...

Page 9: ...inger over shaft and push back to front bearing 8 Clean old sealant from mounting frame seal bore 9 Install O ring in shaft groove 10 Apply non hardening Type 2 Permatex or similar under stationary se...

Page 10: ...best results DISASSEMBLY 1 Remove motor from pump by removing four cap screws 2 Remove seal retaining ring from drive plate if installed and discard 3 Remove two 1 4 cap screws 200 series or four 3 8...

Page 11: ...end plates aligning scribe marks 9 Install two 1 4 cap screws torque 6 8 ft lbs 200 series or four cap screws torque 24 ft lbs 300 series Caution Do not over tighten 10 Remove needle valve replace thr...

Page 12: ...lve strainer and fitting between the pump and the boom there is a loss of pressure Check for clogged strainers collapsed hoses standard port valves and undersized plumbing Insufficient shaft speed The...

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