Ace FMC-150-HYD Series Instruction Manual Download Page 10

HYDRAULIC MOTOR REPAIR KITS

MOTOR REPAIR KIT INSTALLATION

Ace hydraulic motor repair kits include all O-rings and seals necessary to rebuild the motor.  The motor 

model number and date code are stamped on the end plate below the ports.  The 200 series kit will fit 

all motors including those with “L”, “N”, or “R” designation.  The 300 series kit will fit all motors including 

those with “L” or “A” designations except 310 motors with G-5 or earlier date codes.  

NOTE: The seal cartridge comes on an installation bullet with a small diameter for storage and 

a larger diameter for installation.  The seal lips curve towards the larger diameter when properly 

installed on the bullet.  The seal should remain on the bullet until installation for best results. 

 

DISASSEMBLY:

1.  Remove motor from pump by removing four cap screws.

2.  Remove seal retaining ring from drive plate if installed and discard.

3.  Remove two 1/4” cap screws (200 series) or four 3/8” cap screws (300 series).

4.  Draw or scribe a line on motor casing (end plate, drive plate, housing), note orientation, and 

     pull apart.

5.  Remove idler gear/shaft assembly, drive gear, and drive shaft dowel pin. 

     

Note:

  Failure to remove dowel pin will result in bushing damage.

6.  Press or tap (non-marring hammer) drive shaft/bearing assembly, and seal cartridge out of 

     drive plate.

7.  Remove and discard old “O” rings and seal cartridge.  Check shaft for wear or grooving under

     seal and replace if damaged.

Disassembly Step 6

8

Motor Model

Repair Kit Part Number

Ace EDP#

200 Series Motors (202, 203, 204, 206, 210)

RK-BAC-75-HYD-L

41374

300 Series Motors (304, 305, 306, 307, 310)

RK-BAC-75-HYD-300-L

41362

310 Motor (G-5 or earlier)

RK-BAC-75-HYD-310

41379

Summary of Contents for FMC-150-HYD Series

Page 1: ...INSTRUCTION MANUAL HYDRAULIC MOTOR DRIVEN CENTRIFUGAL PUMPS...

Page 2: ...NGINE TO ACE PUMP CORPORATION If unable to locate nearest engine repair station consult Ace for referral 3 On Ace belt driven centrifugal pumps belt alignment is not to be considered as covered by war...

Page 3: ...injury Potentially hazardous chemicals used with Ace pumps are hydraulic fluid fertilizer and chemicals A Material Safety Data Sheet MSDS provides specific details on chemical products physical and he...

Page 4: ...prevents damage by not allowing the pump to run backwards The valve is an external fitting on the 200N series motors and internal on 300 series models HYDRAULIC MOTOR FEATURES Hydraulic Hose Connecti...

Page 5: ...d air vented before a centrifugal pump can operate Following the pump mounting guidelines will insure proper priming of the pump and avoid premature seal failure The following hydraulic connection rec...

Page 6: ...r tractor and the method of regulation SHUT OFF PRESSURE Shut off pressure is the sprayer system pressure with all flow turned off This means closing the boom agitation and any by pass valves It is th...

Page 7: ...the heat may melt rubber components Consult Ace Product Update 2 Mechanical Seals for additional information PRESSURE COMPENSATING CLOSED CENTER SYSTEM OPEN CENTER SYSTEM Regulate oil flow by using a...

Page 8: ...head cap screw from step 1 8 Remove impeller key and rotating seal member 9 Press shaft bearing assembly out of frame 10 Remove stationary seal member by prying out with a screwdriver or pressing out...

Page 9: ...inger over shaft and push back to front bearing 8 Clean old sealant from mounting frame seal bore 9 Install O ring in shaft groove 10 Apply non hardening Type 2 Permatex or similar under stationary se...

Page 10: ...best results DISASSEMBLY 1 Remove motor from pump by removing four cap screws 2 Remove seal retaining ring from drive plate if installed and discard 3 Remove two 1 4 cap screws 200 series or four 3 8...

Page 11: ...end plates aligning scribe marks 9 Install two 1 4 cap screws torque 6 8 ft lbs 200 series or four cap screws torque 24 ft lbs 300 series Caution Do not over tighten 10 Remove needle valve replace thr...

Page 12: ...lve strainer and fitting between the pump and the boom there is a loss of pressure Check for clogged strainers collapsed hoses standard port valves and undersized plumbing Insufficient shaft speed The...

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