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MP5032-2104

XLR8 HEATED PLATEN

19

3.5 CAST ELEMENT ELEMENT
1.  Follow typical safety protocol for electrical and work space and tools.  Lock out tag out.
2.  Disconnect from power source.
3.  Lower handle assembly.
4.  Remove the controller cover
5.  Disconnect Element wires from Control board and snip any wire ties that are binding the wires 

together.

6.  Loosely install controller cover assembly.
7.  With one hand on the handle to prevent the arm assembly from rapidly lifting up, remove the 

element cover 8-32 X 3/8” Truss head screws doing the ends first then finish in the center of 
the element cover.

8.  Slowly raise the arm assembly to its max height, leaving the lower half of the element assembly 

laying on the griddle surface.

9.  Carefully move the insulation away from the element.
10. Use a 1/4” socket wrench to remove the 6 nuts holding the element in place and lift the 

element out.

11. Lay the replacement cast element on a table with the smooth shiny side up. Wipe the surface 

clean and apply 1.5 - 2.0 ounces of heat transfer compound to the smooth side of the casting 
using a putty knife.

12. Use the putty knife to spread the thermal compound across the entire surface of the cast 

element.

13. When the surface is covered, hold the fine tooth comb (included with the kit) vertical and 

draw it along the length of the element in several passes to obtain an even, uniform thickness 
coating across the entire surface. After each pass, remove excess compound with the putty 
knife. When finished it should look like an even surface containing fine lines of the compound. 
If the lines of compound do not cover, add additional compound in those areas and repeat.

14. Set the element in place on the platen with the heat transfer paste in contact with the platen 

bottom. Refer to drawing DEV002214-1  in the parts section of manual for orientation 
guidance. Try not to get paste on the studs when putting the element in place. Center the 
holes in the casting on the studs.

15. Place the large fender washers over the center studs.
16. Place a spring washer over each stud. Spring washers are conical shapedwashers that flatten 

out as the nuts are tightened against them. The springwashers should point up like a miniature 
volcano.

17. Install new nuts on the studs and hand tighten. Use an inch pound torquewrench and tighten 

each nut to 37 inch pounds starting in the center, working first to the sides and then to the end. 
Tighten twice in this manner. Do not over-tighten the nuts. 

18. Reinstall overtemp switch on new element following instructions in 3.3.
19. Reverse procedure from step 7 to complete repair.
20.Use permanent lock-tite on the #8-32 element cover screws when reinstalling.

Summary of Contents for XLR81B-00 Series

Page 1: ...MP5032 2104 AccuTemp Products INC 11919 John Adams Drive New Haven IN 46774 www accutemp net XLR8 HEATED PLATEN INSTALL SERVICE AND PARTS Serial Number Model...

Page 2: ...ty Warnings 2 General Info 3 Installation 4 Operation 7 Planned Maintenance 11 SERVICE Sequence of Operation 12 Troubleshoot Guide 13 Removal Replacement of Parts 16 PARTS 21 Warranty 26 TABLE OF CONT...

Page 3: ...ially hazardous situation which if unchanged will result in minor or moderate injury NOTE Advises the reader of information or instructions vital to the operation or maintenance of the equipment In th...

Page 4: ...North Clinton Park Fort Wayne IN 46825 800 210 5907 260 493 0415 Fax 260 493 0318 accutemp net XLR8 Upper Heated Platen Replace with voltage Model XLR8 1B 00 208 1 Amp kW 10 A 2 1 kW 240 1 Amp kW 11...

Page 5: ...reful inspection of the packaging and the equipment should be completed before acceptance from the transportation company 3 3 XLR8 LIFTING The equipment is heavy enough to require additional manpower...

Page 6: ...remove the ground prong of the plug The XLR8 has been designed manufactured and tested to meet or exceed the demanding standards of safety set forth by ANSI NFPA 70 To to ensure that this high level...

Page 7: ...loat locks to hold them in in the new position 6 If the float locks are not retained tighten the four 6 32 nyloc nuts on the studs to prevent them from coming loose or remove the nuts and flat washers...

Page 8: ...all operators read understand and follow the information contained in this manual including caution warnings operating instructions and safety instructions Never use wet or damp gloves as moisture can...

Page 9: ...seconds The control is now in Manager Program Mode the icon will light LED1 only will blink and the keypad will be reconfigured as shown in the following table In managers mode the keypad will operate...

Page 10: ...LED indicator for the selected pre set will blink The LED s indicate which preset is selected LED1 PRESET 1 LED2 PRESET 2 and LED3 PRESET 3 iii Then press the UP or DOWN KEYS to increase or decrease...

Page 11: ...shipped in its locked setting which keeps the platen cooking surface horizontally level and is designed for the cooking of level products such as burgers Please use caution as temperatures on and arou...

Page 12: ...rect If the stand has casters check that the wheels are intact and that they are mounted correctly If grease covered clean with a mild detergent and clean water Dry completely Apply a food grade silic...

Page 13: ...s through the back heater thermostat to a white high temp Y wire harness which connects to the controller circuit board terminal J7 1 then daisy chained to J7 3 and to J7 5 10 When the ON OFF key is p...

Page 14: ...BREAKER ON CORRECT INTERNAL VOLTAGE INTERNAL FUSE INTACT HEAT ON ERROR CODE TIMER ACTIVATES PRODUCT UNDER COOKED PRODUCT OVER COOKED CORRECT TEMPERATURE YES NO YES YES YES NO NO YES YES YES NO YES NO...

Page 15: ...nge wire harness from terminal J7 1 4 Ohm across the two white wires removed If open then a lead wire to the bimetal thermostats or a bimetal thermostat is opened Let the heaters cool then retest 5 If...

Page 16: ...netic proximity switch from the board Set up a multimeter to test for resistance across the two wires leading to the proximity switch 3 Test if the proximity switch closes when the arm is lowered If t...

Page 17: ...ERMINAL END AS 6 N A T U O TION DATE APPR VISIONS PROTOTYPE 08 25 2020 RRR DEV002214 1 PART NUMBER Revision 3 AT0E 2699 3 E 3 AT0E 2684 2 A02 4 AT0F 1052 23000 G07 4 DEV002324 1 01 2 AT0F 2691 41001 D...

Page 18: ...mbly 8 With one hand on the handle to prevent the arm assembly from rapidly lifting up remove the heater cover 8 32 X 3 8 Truss head screws doing the ends first then finish in the center of the heater...

Page 19: ...out the switch 10 Apply a small amount of thermal compound to the bottom of the overtemp switch where it will make contact with the element 11 Reverse procedure to reinstall 12 Use permanent lock tit...

Page 20: ...e tooth comb included with the kit vertical and draw it along the length of the element in several passes to obtain an even uniform thickness coating across the entire surface After each pass remove e...

Page 21: ...16 nylock nut 1 standard flat washer and 2 large flat washers and urethane die spring from the threaded shaft 7 To reinstall ensure a large flat washer is on either side of the urethane die spring fo...

Page 22: ...h Material Comments Unless otherwise specified Dimensions Inches Bends 90 Tolerances Angular 1 2 Place Decimal 02 3 Place Decimal 005 T I R 005 125 Micro Inches GD T Per ANSI Y14 5M INDICATED EDGES MU...

Page 23: ...2 8 22 4 40 4 1 22 44 44 12 14 15 37 13 17 32 25 32 35 38 33 36 31 20 10 19 18 26 27 24 28 23 30 11 1 50 F G J B Tuesday November 24 2020 11 33 51 AM 11 5 3 9 2 7 D 12 10 8 6 4 1 4 6 8 10 12 7 2 9 3 5...

Page 24: ...49 8 F 27 STRAIN RELIEF 3 4 HUB CABLE RANGE 500 625 1 AT0A 2788 50 U06 26 POWER CABLE ASSY 2 MCMASTER 97633A230 00 25 RING RETAINING 5 8 SHAFT 1 AT0E 1049 9 24 STRAIN RELIEF 3 8 HUB CABLE RANGE 312 43...

Page 25: ...08 25 20 Date Name AccuTemp Products Inc 8415 N Clinton Park Fort Wayne IN 46825 DEV002214 Size Drawing No Rev Title D Sheet 1 of 1 Scale 1 3 ECN Unless otherwise specified Dimensions Inches Bends 90...

Page 26: ...imensions Inches Bends 90 Tolerances Angular 1 2 Place Decimal 02 3 Place Decimal 005 T I R 005 125 Micro Inches GD T Per ANSI Y14 5M INDICATED EDGES MUST BE SOFTENED NEAR SIDE FAR SIDE BOTH SIDES 6 9...

Page 27: ...provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement This warranty includes travel time not to exceed two hours and mileage not...

Page 28: ...AccuTemp product may be covered by one or more US patents See www accutempip net...

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