AccuTemp XLR81B-00 Series Install, Service And Parts Download Page 13

MP5032-2104

XLR8 HEATED PLATEN

12

SERVICE

1. SEQUENCE OF OPERATION

1.  When power is connected to power line voltage is supplied to the three position 

terminal block.

2.  The white common lead from the terminal block is connected to the red “Y” harness 

which one side supplies common to the power in J2-1 terminal of the circuit board.  
The other side is daisy changed and connects to the common side of the heater 
element harnesses.

3.  The black wire from the terminal block supplies power to one side of the fuse.  
4.  The other side of the fuse is connected to a “Y” harness consisting of a black wire 

connected to a high temp white wire.

5.  Line voltage flows through the black wire of the “Y” harness and is connected to the 

controller power in J2-2 terminal.

6.  Line voltage is connected to the white high temp wire of the “Y” harness and connects 

to position #1 (front) heater over temp thermostat.

7.  Power flows through the front heater thermostat and to a white high temp wire which is 

connected to position #2 (middle) heater over temp thermostat.

8.  Power flows through the middle heater thermostat and to a white high temp wire which 

is connected to position #3 (back) heater over temp thermostat.

9.  Power flows through the back heater thermostat to a white high temp “Y” wire harness 

which connects to the controller circuit board terminal J7-1 then daisy chained to J7-3 
and to J7-5.

10. When the ON/OFF key is pressed to turn the unit ON, relays K1, K3 and K5 are turned 

on allowing power to flow through to controller terminals J7-7, J7-4 and J7-6 then to 
each heater.

11. Temperature sensing is done through three RTD sensors, front (#1) middle (#2) and 

back (#3).

12. The front (#1) RTD is connected to the controller terminals J3-1 and J3-2.
13. The middle (#2) RTD is connected to the controller terminals J5-1 and J5-2.
14. The back (#3) RTD is connected to the controller terminals J4-1 and J4-2.
15. As the temperature rises and reaches the set point temperature the controller 

disengages relays K1, K3 and K5 and begins to regulate temperature to the set point.

16. A timer start/stop circuit reed switch is connected to the controller terminals IN1-1 and 

IN1-2.

17. When the arm is lowered a magnet engages the reed switch and closes the circuit to 

the controller, starting the timer.

18. When the arm is raised beyond the magnet field the reed switch disengages and opens 

the circuit to the controller, stopping the alarm or the timer if the timer is still running.

19. The timer can be disengaged from auto starting through the controller manager’s 

mode.

20.  Controller settings and options are covered in the operator’s manual.

Summary of Contents for XLR81B-00 Series

Page 1: ...MP5032 2104 AccuTemp Products INC 11919 John Adams Drive New Haven IN 46774 www accutemp net XLR8 HEATED PLATEN INSTALL SERVICE AND PARTS Serial Number Model...

Page 2: ...ty Warnings 2 General Info 3 Installation 4 Operation 7 Planned Maintenance 11 SERVICE Sequence of Operation 12 Troubleshoot Guide 13 Removal Replacement of Parts 16 PARTS 21 Warranty 26 TABLE OF CONT...

Page 3: ...ially hazardous situation which if unchanged will result in minor or moderate injury NOTE Advises the reader of information or instructions vital to the operation or maintenance of the equipment In th...

Page 4: ...North Clinton Park Fort Wayne IN 46825 800 210 5907 260 493 0415 Fax 260 493 0318 accutemp net XLR8 Upper Heated Platen Replace with voltage Model XLR8 1B 00 208 1 Amp kW 10 A 2 1 kW 240 1 Amp kW 11...

Page 5: ...reful inspection of the packaging and the equipment should be completed before acceptance from the transportation company 3 3 XLR8 LIFTING The equipment is heavy enough to require additional manpower...

Page 6: ...remove the ground prong of the plug The XLR8 has been designed manufactured and tested to meet or exceed the demanding standards of safety set forth by ANSI NFPA 70 To to ensure that this high level...

Page 7: ...loat locks to hold them in in the new position 6 If the float locks are not retained tighten the four 6 32 nyloc nuts on the studs to prevent them from coming loose or remove the nuts and flat washers...

Page 8: ...all operators read understand and follow the information contained in this manual including caution warnings operating instructions and safety instructions Never use wet or damp gloves as moisture can...

Page 9: ...seconds The control is now in Manager Program Mode the icon will light LED1 only will blink and the keypad will be reconfigured as shown in the following table In managers mode the keypad will operate...

Page 10: ...LED indicator for the selected pre set will blink The LED s indicate which preset is selected LED1 PRESET 1 LED2 PRESET 2 and LED3 PRESET 3 iii Then press the UP or DOWN KEYS to increase or decrease...

Page 11: ...shipped in its locked setting which keeps the platen cooking surface horizontally level and is designed for the cooking of level products such as burgers Please use caution as temperatures on and arou...

Page 12: ...rect If the stand has casters check that the wheels are intact and that they are mounted correctly If grease covered clean with a mild detergent and clean water Dry completely Apply a food grade silic...

Page 13: ...s through the back heater thermostat to a white high temp Y wire harness which connects to the controller circuit board terminal J7 1 then daisy chained to J7 3 and to J7 5 10 When the ON OFF key is p...

Page 14: ...BREAKER ON CORRECT INTERNAL VOLTAGE INTERNAL FUSE INTACT HEAT ON ERROR CODE TIMER ACTIVATES PRODUCT UNDER COOKED PRODUCT OVER COOKED CORRECT TEMPERATURE YES NO YES YES YES NO NO YES YES YES NO YES NO...

Page 15: ...nge wire harness from terminal J7 1 4 Ohm across the two white wires removed If open then a lead wire to the bimetal thermostats or a bimetal thermostat is opened Let the heaters cool then retest 5 If...

Page 16: ...netic proximity switch from the board Set up a multimeter to test for resistance across the two wires leading to the proximity switch 3 Test if the proximity switch closes when the arm is lowered If t...

Page 17: ...ERMINAL END AS 6 N A T U O TION DATE APPR VISIONS PROTOTYPE 08 25 2020 RRR DEV002214 1 PART NUMBER Revision 3 AT0E 2699 3 E 3 AT0E 2684 2 A02 4 AT0F 1052 23000 G07 4 DEV002324 1 01 2 AT0F 2691 41001 D...

Page 18: ...mbly 8 With one hand on the handle to prevent the arm assembly from rapidly lifting up remove the heater cover 8 32 X 3 8 Truss head screws doing the ends first then finish in the center of the heater...

Page 19: ...out the switch 10 Apply a small amount of thermal compound to the bottom of the overtemp switch where it will make contact with the element 11 Reverse procedure to reinstall 12 Use permanent lock tit...

Page 20: ...e tooth comb included with the kit vertical and draw it along the length of the element in several passes to obtain an even uniform thickness coating across the entire surface After each pass remove e...

Page 21: ...16 nylock nut 1 standard flat washer and 2 large flat washers and urethane die spring from the threaded shaft 7 To reinstall ensure a large flat washer is on either side of the urethane die spring fo...

Page 22: ...h Material Comments Unless otherwise specified Dimensions Inches Bends 90 Tolerances Angular 1 2 Place Decimal 02 3 Place Decimal 005 T I R 005 125 Micro Inches GD T Per ANSI Y14 5M INDICATED EDGES MU...

Page 23: ...2 8 22 4 40 4 1 22 44 44 12 14 15 37 13 17 32 25 32 35 38 33 36 31 20 10 19 18 26 27 24 28 23 30 11 1 50 F G J B Tuesday November 24 2020 11 33 51 AM 11 5 3 9 2 7 D 12 10 8 6 4 1 4 6 8 10 12 7 2 9 3 5...

Page 24: ...49 8 F 27 STRAIN RELIEF 3 4 HUB CABLE RANGE 500 625 1 AT0A 2788 50 U06 26 POWER CABLE ASSY 2 MCMASTER 97633A230 00 25 RING RETAINING 5 8 SHAFT 1 AT0E 1049 9 24 STRAIN RELIEF 3 8 HUB CABLE RANGE 312 43...

Page 25: ...08 25 20 Date Name AccuTemp Products Inc 8415 N Clinton Park Fort Wayne IN 46825 DEV002214 Size Drawing No Rev Title D Sheet 1 of 1 Scale 1 3 ECN Unless otherwise specified Dimensions Inches Bends 90...

Page 26: ...imensions Inches Bends 90 Tolerances Angular 1 2 Place Decimal 02 3 Place Decimal 005 T I R 005 125 Micro Inches GD T Per ANSI Y14 5M INDICATED EDGES MUST BE SOFTENED NEAR SIDE FAR SIDE BOTH SIDES 6 9...

Page 27: ...provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement This warranty includes travel time not to exceed two hours and mileage not...

Page 28: ...AccuTemp product may be covered by one or more US patents See www accutempip net...

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