AccuAir ENDO-CVT Series Instruction Manual Download Page 5 | Manualshive

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AccuAir ENDO-CVT Series Instruction Manual Download Page 5

Mount Tank

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Change Tank Pressure Setting on e-Level system

Hookup air spring plumbing and plug unused ports on tank

Connect Control harness to CVT and install CVT Adapter Module

Connect Ignition Wire from Control harness to vehicle ignition source

Connect Adapter Module valve harness connector to e-Level ECU

Connect Adapter Module trigger wire (yellow) and pressure signal wire (green) to e-Level ECU

Hookup Power harness

Calibrate the e-Level system

Adjust Flow Controls if desired to make vehicle move up and down level front to rear

Description

Page #

Step #

ENDO-CVT™ INSTALLATION CHECKLIST

Read the entirety of this manual to familiarize yourself with what is involved for a successful installation. When you are ready to

install your ENDO-CVT tank you can reference the checklist below for a step-by-step guide through the manual.

Page 2

ENDO-CVT Instructions V1.

2

AccuAir Suspension 2018

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Summary of Contents for ENDO-CVT Series

Page 1: ...AccuAir ENDO CVT Instruction Manual V1 2 AccuAir Suspension 2018 INSTRUCTION MANUAL ...

Page 2: ... to use ACCUAIR s products on a highway CUSTOMER understands that they do so at their own risk ACCUAIR s products must be installed by a qualified professional installation facility as recommended by ACCUAIR ACCUAIR s products may void or limit any manufacturer s warranty or service contract covering CUSTOMER s vehicle ACCUAIR shall have no liability for any effect that installation of its product...

Page 3: ...cifications System Diagram System Wiring ENDO CVT System Diagnostics Using the QR Mount Vehicle Standard Mounting Vehicle Side Mounting ENDO CVT Flow Adjustment ENDO CVT PTC Service Instructions Removing the End Caps E Level Tank Pressure Mode ENDO CVT Feature Overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ENDO CVT Instructions V1 2 AccuAir Suspension 2018 ...

Page 4: ... off when the compressor head temp reaches 203F 95C indicated by a slow red flash on the status indicator If you reach the 95C shut off while you are in a precarious situation and require a little more air immediately you can cycle your ignition OFF then ON within a 30 second time period to force the compressor to run until 221F 105C if required indicated by a fast red flash on the status indicato...

Page 5: ...Adapter Module trigger wire yellow and pressure signal wire green to e Level ECU Hookup Power harness Calibrate the e Level system Adjust Flow Controls if desired to make vehicle move up and down level front to rear Description Page Step ENDO CVT INSTALLATION CHECKLIST Read the entirety of this manual to familiarize yourself with what is involved for a successful installation When you are ready to...

Page 6: ... Standard Pressure Relief Valve and Control Harness Plug Tandem CVT s Connect multiple CVT s together with the Blue Wire through Terminal 4 on each tank Figure 2 Compressor Air Intake Power Harness Plug PTC Fittings Shared Exhaust PTC Spring A UP Adjuster Spring A DOWN Adjuster Spring A PTC Spring B UP Adjuster Spring B DOWN Adjuster Spring B PTC Compressor Air Intake Control Harness Power Harness...

Page 7: ...le size and types of air line Physical Specifications Product ENDO CVT23 ENDO CVT25 ENDO CVT43 ENDO CVT45 Diameter 6 62in 168mm 6 62in 168mm 6 62in 168mm 6 62in 168mm Length 18 3in 465mm 29 3in 745mm 18 4in 468mm 29 5in 750mm Air Spring Ports 2 2 4 4 Torque Specifications Fastener Quick Release QR Pins Quick Release Base Mounting Bolts Quick Release Set Screw ENDO Cap Bolts Torque 40 in lbs 3 3 ft...

Page 8: ...NS_2 SENS_4 SENS_1 SENS_3 HEADLIGHTS EC_GND ECU OFF ON IGN Main 50Amp Fuse Intake Filter IGNITION 12V TANDEM CVT WIRE STANDARD CVT VEHICLE ORIENTATION TOP VIEW 50 A B B A FRONT VEHICLE BATT_12V F1 10 Amp ECU Fuse IGN_12V Figure 3 CVT wiring and plumbing diagram ...

Page 9: ...k Pressure 8_Purple HEADLIGHTS 9_ 10_ 11_ 12_Yellow to COMP Trigger IN 13_Black P SENS PLUG 14_Orange IGN_12V 15_ 16_Red to 10 Amp Fuse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 REMOVING REPLACING AN MX150 WIRE T Terminal W Wire 1 Up 4 White Black 2 Up 3 White Orange 3 Up 2 White Purple 4 Up 1 White 5 Down 4 White Gray 6 Down 3 White Green 7 Down 2 White Brown 8 Down 1 White Blue 8 Pin ADAPTER HARNES...

Page 10: ...to respond to commands RHT communication error RHT Sensor begins responding to commands No response to ping A command or ping receives appropriate response Data String too long for specified length Message re sent with correct string Length Data String too short for specified length Message re sent with correct string Length Incomplete data Message re sent with correct string Length Compressor Lin...

Page 11: ...ghten until it is flush with the front surface of the mounting base and torque to 40 in lbs 3 3 ft lbs 4 5 N m 1 2 3 4 STEP 1 STEP 2 STEP 3 STEP 4 Figure 7 Four step QR operation procedure Pro Tip If the QR mounts seem tight and won t click into final position the set screws may be used to push the mounting pins into position GRAVITY NOTE The threaded insert for the mounting base set screw has bee...

Page 12: ...ble plate that is then installed on the vehicle AccuAir recommends mounting the QR mounting bases with the included 5 16 18 screws or 1 4 20 self tapping screws at 120 in lbs 10 ft lbs 13 6 N m torque Use care when tightening these fasteners as over torquing can cause the QR bases to distort Pro Tip On first installation of the tank tighten the bolts between the QR mounting bases and the vehicle u...

Page 13: ...in the tank body with a thread locker If removed then upon re installation apply a thread locker Loctite 262 or equivalent to the threads and torque to 40 in lbs 3 3 ft lbs 4 5 N m Significantly over torquing these fasteners may cause damage to the tank or the fasteners MOVE PINS GRAVITY Figure 9 Side mounting Page 10 ENDO CVT Instructions V1 2 AccuAir Suspension 2018 ...

Page 14: ...urns from the bottom and backing out the adjuster 2 turns 4 turns total will almost double the flow The ENDO CVT has been shipped from the factory with all of the flow control screws set to maximum speed top You can choose to slow down the speed of a desired air spring in a desired direction by turning the screw clockwise toward the bottom Match the number of turns for the paired air spring and di...

Page 15: ...ly tightening an adjuster screw will disable that functionality for that air spring For example fully tightening the UP adjuster on Spring A will prevent any additional air from getting to that spring no matter the state of the solenoid valve Start with all of the flow control screws set to maximum speed top Starting with the vehicle at lowest height find the fast LIFTING end of your vehicle by pr...

Page 16: ...from side to side Use a flat head screwdriver to loosen the gold Tube Stem CCW to remove Pull on the tube stem to bring the o ring to the top of the PTC Cavity and hook it with a pick to remove it from the PTC Cavity Remove the gold Tube Stem from the PTC Cavity Use a pick tool to hook and remove the plastic Screen Washer from the PTC Cavity Use a pick tool to hook and remove the PTC Filter Screen...

Page 17: ... like Vaseline to the main O ring that seals the end cap to the center body Install the O ring onto the end cap Use two new bolts on each end cap to properly align the end cap to the center body Lightly tap the end cap from side to side until it is fully seated in the center body Make sure that all of your new bolts included in the ENDO Tank Rebuild Kit have the yellow O rings installed under each...

Page 18: ... once to set the Tank Pressure Mode to 175 PSI and the 4 DOWN Button again to set the Tank Pressure Mode to 200 PSI When the 3 DOWN Arrow is White Tank Pressure Mode is at 150 PSI When the 3 DOWN Arrow and the 4 DOWN Arrow are alternating ON OFF Tank Pressure Mode is at 175 PSI When the 4 DOWN Arrow is Red Tank Pressure Mode is at 200 PSI NOTE The new Tank Pressure setting will NOT take affect unt...

Page 19: ...a rate twice as fast as the current market standard compressor Digital Intelligence Internal ECU monitors tank pressure compressor head temperature and ambient moisture levels to optimize compressor operation provide maximum duty cycle as well as regenerate the built in desiccant air dryer as required Dual Stage Isolation The patent pending primary and secondary isolation system that softly suspen...

Page 20: ...WWW ACCUAIR COM 831 BUCKLEY RD SAN LUIS OBISPO CA 93401 877 247 3696 ...

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