AccuAir ENDO-CVT Series Instruction Manual Download Page 4

Page 1

ENDO-CVT Instructions V1.

2

AccuAir Suspension 2018

WHAT TO EXPECT FROM ENDO-CVT™

Congratulations

  on  purchasing  the 

highly  innovative  ENDO-CVT™  (Compressor  Valve  Tank)

Carefully  follow  these 

instructions  to  ensure  years  of  safe  and  reliable  operation  of  your  ENDO-CVT  system.  CVT  is  unique  in  multiple  ways  from 

conventional air compressor systems and highlighted below are some of the distinctions to expect:

POWER WIRING

 - The ENDO-CVT™ comes with 4 ft (1.2 m) long ground cable and 7.5 ft (2.3 m) long power cable adequate for 

rear mounted battery scenarios. When extending the cable for front mounted batteries, AccuAir suggests using a 6 awg cable size 

for running up to an additional 20 feet (6 m). AccuAir sells a power extension harness if desired.

LOW VOLTAGE SHUTOFF

 - The ENDO-CVT™ automatically monitors the supplied battery voltage. If the battery voltage reaches 

below 9.0 volts, the compressor will turn OFF until the battery voltage is increased to above 11.0 volts.The compressor pumps 

fastest while the vehicle is running and charging (13.8 volts or higher).

PRESSURE RANGE

 - The ENDO-CVT™ will begin pumping anytime the pressure is below 160 psi (11 BAR), the vehicle ignition 

switch  is  turned  ON,  and  the  compressor  head  temperature  is  below  the  maximum  limit.  After  starting,  the  compressor  will 

continue to pressurize the reservoir until 200 psi (13.6 BAR) (the status indicator will flash green more quickly as pressure builds) 

and then purge off between 5 and 30 psi depending on the current climate and humidity level and the condition of the internal 

desiccant air dryer. 

HEAT

 - It is normal for your entire ENDO-CVT™ to become warm or even hot to the touch as the reservoir acts as a massive heat 

sink  for  the  compressor.  AccuAir  has  built-in  a  compressor  head  temperature  sensor  and  an  automatic  shut-off  when  the 

compressor head temp reaches 203F (95C) indicated by a slow red flash on the status indicator. If you reach the 95C shut-off while 

you are in a precarious situation and require a little more air immediately, you can cycle your ignition OFF then ON within a 30 

second time period to force the compressor to run until 221F (105C) if required, indicated by a fast red flash on the status indicator. 

NOISE LEVEL

 - AccuAir has gone to great extents to engineer the most quiet and vibration-free air compressor system on the 

market. Don’t be surprised if your air compressor gets slightly more quiet after break-in and also be aware that it is common for 

the compressor to have a slightly different tone while it traverses the pressure range.

INLET FILTER

 - AccuAir suggests routing the supplied inlet air line and filter just outside the vehicle to reduce noise in the drivers 

compartment. Keep in mind that the filter will often emit moisture during the purge cycle, so mounting it outside the vehicle and 

pointed toward the ground is suggested.

!

WARNING:

 Improper grounding of the ENDO-CVT™ ground cable can cause poor system 

performance and even potential damage to your ENDO-CVT™. If you are unsure how to 

achieve a proper ground, please contact AccuAir tech support at 877-247-3696.

!

!

WARNING:

 Your ENDO-CVT™ may become HOT to the touch after repeated operations.

WARNING:

  Operating  your  ENDO-CVT™  without  the  supplied  air  filter  may  damage  your 

compressor and void your warranty.

!

WARNING:

  For proper noise and vibration isolation, the ENDO-CVT™ must be mounted as 

shown on page 9 &10 only. Side mounting is not recommended and will generate more noise.

NOTE: 

You may notice that the reservoir will drop pressure after it has gotten extremely hot 

and then cooled. This IS NOT an air leak, instead this is due to the Joseph Gay-Lussac Gas 

Law (P1/T1=P2/T2) ie compressed air loses pressure as it cools.

NOTE: 

Extending the length of your inlet air line is not suggested as it can affect the efficiency 

of the desiccant purge.

!

!

Summary of Contents for ENDO-CVT Series

Page 1: ...AccuAir ENDO CVT Instruction Manual V1 2 AccuAir Suspension 2018 INSTRUCTION MANUAL ...

Page 2: ... to use ACCUAIR s products on a highway CUSTOMER understands that they do so at their own risk ACCUAIR s products must be installed by a qualified professional installation facility as recommended by ACCUAIR ACCUAIR s products may void or limit any manufacturer s warranty or service contract covering CUSTOMER s vehicle ACCUAIR shall have no liability for any effect that installation of its product...

Page 3: ...cifications System Diagram System Wiring ENDO CVT System Diagnostics Using the QR Mount Vehicle Standard Mounting Vehicle Side Mounting ENDO CVT Flow Adjustment ENDO CVT PTC Service Instructions Removing the End Caps E Level Tank Pressure Mode ENDO CVT Feature Overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ENDO CVT Instructions V1 2 AccuAir Suspension 2018 ...

Page 4: ... off when the compressor head temp reaches 203F 95C indicated by a slow red flash on the status indicator If you reach the 95C shut off while you are in a precarious situation and require a little more air immediately you can cycle your ignition OFF then ON within a 30 second time period to force the compressor to run until 221F 105C if required indicated by a fast red flash on the status indicato...

Page 5: ...Adapter Module trigger wire yellow and pressure signal wire green to e Level ECU Hookup Power harness Calibrate the e Level system Adjust Flow Controls if desired to make vehicle move up and down level front to rear Description Page Step ENDO CVT INSTALLATION CHECKLIST Read the entirety of this manual to familiarize yourself with what is involved for a successful installation When you are ready to...

Page 6: ... Standard Pressure Relief Valve and Control Harness Plug Tandem CVT s Connect multiple CVT s together with the Blue Wire through Terminal 4 on each tank Figure 2 Compressor Air Intake Power Harness Plug PTC Fittings Shared Exhaust PTC Spring A UP Adjuster Spring A DOWN Adjuster Spring A PTC Spring B UP Adjuster Spring B DOWN Adjuster Spring B PTC Compressor Air Intake Control Harness Power Harness...

Page 7: ...le size and types of air line Physical Specifications Product ENDO CVT23 ENDO CVT25 ENDO CVT43 ENDO CVT45 Diameter 6 62in 168mm 6 62in 168mm 6 62in 168mm 6 62in 168mm Length 18 3in 465mm 29 3in 745mm 18 4in 468mm 29 5in 750mm Air Spring Ports 2 2 4 4 Torque Specifications Fastener Quick Release QR Pins Quick Release Base Mounting Bolts Quick Release Set Screw ENDO Cap Bolts Torque 40 in lbs 3 3 ft...

Page 8: ...NS_2 SENS_4 SENS_1 SENS_3 HEADLIGHTS EC_GND ECU OFF ON IGN Main 50Amp Fuse Intake Filter IGNITION 12V TANDEM CVT WIRE STANDARD CVT VEHICLE ORIENTATION TOP VIEW 50 A B B A FRONT VEHICLE BATT_12V F1 10 Amp ECU Fuse IGN_12V Figure 3 CVT wiring and plumbing diagram ...

Page 9: ...k Pressure 8_Purple HEADLIGHTS 9_ 10_ 11_ 12_Yellow to COMP Trigger IN 13_Black P SENS PLUG 14_Orange IGN_12V 15_ 16_Red to 10 Amp Fuse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 REMOVING REPLACING AN MX150 WIRE T Terminal W Wire 1 Up 4 White Black 2 Up 3 White Orange 3 Up 2 White Purple 4 Up 1 White 5 Down 4 White Gray 6 Down 3 White Green 7 Down 2 White Brown 8 Down 1 White Blue 8 Pin ADAPTER HARNES...

Page 10: ...to respond to commands RHT communication error RHT Sensor begins responding to commands No response to ping A command or ping receives appropriate response Data String too long for specified length Message re sent with correct string Length Data String too short for specified length Message re sent with correct string Length Incomplete data Message re sent with correct string Length Compressor Lin...

Page 11: ...ghten until it is flush with the front surface of the mounting base and torque to 40 in lbs 3 3 ft lbs 4 5 N m 1 2 3 4 STEP 1 STEP 2 STEP 3 STEP 4 Figure 7 Four step QR operation procedure Pro Tip If the QR mounts seem tight and won t click into final position the set screws may be used to push the mounting pins into position GRAVITY NOTE The threaded insert for the mounting base set screw has bee...

Page 12: ...ble plate that is then installed on the vehicle AccuAir recommends mounting the QR mounting bases with the included 5 16 18 screws or 1 4 20 self tapping screws at 120 in lbs 10 ft lbs 13 6 N m torque Use care when tightening these fasteners as over torquing can cause the QR bases to distort Pro Tip On first installation of the tank tighten the bolts between the QR mounting bases and the vehicle u...

Page 13: ...in the tank body with a thread locker If removed then upon re installation apply a thread locker Loctite 262 or equivalent to the threads and torque to 40 in lbs 3 3 ft lbs 4 5 N m Significantly over torquing these fasteners may cause damage to the tank or the fasteners MOVE PINS GRAVITY Figure 9 Side mounting Page 10 ENDO CVT Instructions V1 2 AccuAir Suspension 2018 ...

Page 14: ...urns from the bottom and backing out the adjuster 2 turns 4 turns total will almost double the flow The ENDO CVT has been shipped from the factory with all of the flow control screws set to maximum speed top You can choose to slow down the speed of a desired air spring in a desired direction by turning the screw clockwise toward the bottom Match the number of turns for the paired air spring and di...

Page 15: ...ly tightening an adjuster screw will disable that functionality for that air spring For example fully tightening the UP adjuster on Spring A will prevent any additional air from getting to that spring no matter the state of the solenoid valve Start with all of the flow control screws set to maximum speed top Starting with the vehicle at lowest height find the fast LIFTING end of your vehicle by pr...

Page 16: ...from side to side Use a flat head screwdriver to loosen the gold Tube Stem CCW to remove Pull on the tube stem to bring the o ring to the top of the PTC Cavity and hook it with a pick to remove it from the PTC Cavity Remove the gold Tube Stem from the PTC Cavity Use a pick tool to hook and remove the plastic Screen Washer from the PTC Cavity Use a pick tool to hook and remove the PTC Filter Screen...

Page 17: ... like Vaseline to the main O ring that seals the end cap to the center body Install the O ring onto the end cap Use two new bolts on each end cap to properly align the end cap to the center body Lightly tap the end cap from side to side until it is fully seated in the center body Make sure that all of your new bolts included in the ENDO Tank Rebuild Kit have the yellow O rings installed under each...

Page 18: ... once to set the Tank Pressure Mode to 175 PSI and the 4 DOWN Button again to set the Tank Pressure Mode to 200 PSI When the 3 DOWN Arrow is White Tank Pressure Mode is at 150 PSI When the 3 DOWN Arrow and the 4 DOWN Arrow are alternating ON OFF Tank Pressure Mode is at 175 PSI When the 4 DOWN Arrow is Red Tank Pressure Mode is at 200 PSI NOTE The new Tank Pressure setting will NOT take affect unt...

Page 19: ...a rate twice as fast as the current market standard compressor Digital Intelligence Internal ECU monitors tank pressure compressor head temperature and ambient moisture levels to optimize compressor operation provide maximum duty cycle as well as regenerate the built in desiccant air dryer as required Dual Stage Isolation The patent pending primary and secondary isolation system that softly suspen...

Page 20: ...WWW ACCUAIR COM 831 BUCKLEY RD SAN LUIS OBISPO CA 93401 877 247 3696 ...

Reviews: