Accorroni PLAY ENTRY 20 Installation Manual Download

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GENERAL TABLE OF CONTENTS

1.1. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2. Select the operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3. Adjusting the heating and domestic hot water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.4. Information - Counters - Menu - Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5. BOILER STATUS - LCD DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6. Faults which cannot be reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.7. Unlocking the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8. Automatic draining of the air in the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.9. Children safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.10. Boiler operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.10.1. Switching on the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.10.2. HEATING function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.10.3. DOMESTIC Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.10.4. ANTIFREEZE Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.10.4.1. Antifreeze function in delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.10.4.2. Antifreeze function for the domestic hot water plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.10.5. Pump and diverter valve anti-block function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.10.6. Operation with external probe (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.10.7. Operation with Remote Control (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1.11. Boiler blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.11.1. Burner blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.11.2. Blocking due to over-temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.11.3. Blocking due to missing draught (fumes blocking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.11.4. Block due to low water pressure in the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.11.5. Alarm caused by the temperature probes failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.11.6. Blocking caused by the malfunction of the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.11.7. Alarm due to a faulty connection to the remote control (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.12. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1.13. Notes for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2. Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.1. Technical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.2. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.3. Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.4. Technical data on the operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.5. General features* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.6. ERP data and Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3. Instruction for the installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.1. Installation regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2.1. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2.2. How to chose the installation place of the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2.3. Positioning the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.2.4. Installing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2.4.1. Direct installation on the wall using the bracket kit (bracket A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2.4.2. Wall-mounting using the option metal bracket (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.2.5. Ventilation of the premises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.2.6. Air suction / fumes exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.2.6.1. Configuration of the air suction / fumes exhaust pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.2.6.2. Air suction / fumes exhaust coaxial pipes with 100/60 mm diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.2.6.3. Air suction / fumes exhaust with split ducts having 80 mm diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.2.6.4. Air suction / fumes exhaust with split ducts having 60 mm diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.2.6.5. Air suction / fumes exhaust of type C63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.2.7. Chimney sweep function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.2.8. Connection to the gas network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.2.9. Hydraulic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.2.10. Connection to the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.2.11. Selecting the heating operation range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.12. Connection to a room thermostat (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.13. Installation and operation with Open Therm Remote Control (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.14. Installing the external probe (optional) and sliding temperature operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.2.15. TSP parameters to be set on the interface and using the Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . 39

3.3. Filling the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.4. Starting up the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.4.1. Preliminary checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.4.2. Start-up and shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

3.5. Available pressure head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.6. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.6.1. Play Entry 20 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.7. Adapting the burner to the use of other gas types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.7.1. From METHANE to GPL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.7.2. From GPL to METHANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.7.3. Checking and adjusting the gas valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4. Boiler final testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Summary of Contents for PLAY ENTRY 20

Page 1: ...PLAY ENTRY 20 Wall mounted gas condensing boiler for heating and DHW production PLAY ENTRY 20 INSTALLATION MANUAL...

Page 2: ...of 16 April 2013 the plant booklet must be filled by the company assigned to perform installation of the boiler after having detected the combustion parameters Read carefully the warranty conditions a...

Page 3: ...tervene contact specialised and authorized personnel only Any repair of the product must be performed using original spare parts Failure to comply with the indications given above can compromise the s...

Page 4: ...les only the domestic hot water distribution function it is displayed the temperature of the delivery system 5 To enable both the heating function and the domestic hot water distribution function hold...

Page 5: ...features 24 2 6 ERP data and Labelling 25 3 Instruction for the installer 26 3 1 Installation regulations 26 3 2 Installation 26 3 2 1 Packaging 26 3 2 2 How to chose the installation place of the boi...

Page 6: ...ing set point for external temperature probe based operation 38 fig 15 Pressure head curves available Play Entry 20 42 fig 16 Play Entry Wiring diagram 43 fig 17 Components view 45 fig 18 Gas valve 46...

Page 7: ...ature values and parameters F Increase temperature values and parameters To access the interface press a key Upon activation the interface enables access to all keys as well as the back lighting of th...

Page 8: ...lues the parameters values and the faults 4 Indicates to manually RESET the error 5 Indicates the OT is ON 6 Indicates the system pressure unit of measurement 7 Indicates the domestic hot water instan...

Page 9: ...able in sequence the WINTER SUMMER and OFF modes All keys are enabled in this phase When the WINTER mode is enabled both functions are active domestic hot water delivery and heating water delivery Whe...

Page 10: ...ed the value is saved and the display returns to its normal operation Press the key domestic C fig 1 to display the delivery heating water temperature Press the keys E fig 1 or F fig 1 to change the d...

Page 11: ...up and the screen will alternate the messages In 1 sec n00 1 sec and the value of the related parameter 5 sec Press briefly F fig 1 to scroll through the various indices When the last index available...

Page 12: ...al operation hours 0 99 h x 100 0 0 to 9 9 fast flashing 1 from 10 a 99 Co1 Display burner operating hours 0 99 h x 100 0 0 to 9 9 fast flashing 1 from 10 a 99 Co2 Display burner total ignitions 0 99...

Page 13: ...tic hot water function enabled Displays the temperature of the domestic hot water in delivery the symbol flashes Boiler switch in WINTER position Domestic function enabled Displays the temperature of...

Page 14: ...anomaly Failure to start up Safety thermostat has tripped Parasitic flame NO water circulates in the circuit NTC return probe failure Overtemperature of the system TCH TSP81 Delta T CH Ret TSP82 1 Gas...

Page 15: ...tion fault upon start up 2 Problem on the SGV circuit Flame loss upon start up for over 6 consecutive times Software error Board not configured Blocked for generic causes Table 4 BOILER STATUS LCD dis...

Page 16: ...ows it The faults displayed on the in terface disappear and the display goes off 1 8 Automatic draining of the air in the system Press simultaneously the keys and for the cycle time to enable the air...

Page 17: ...een flashes 2 fig 1 and the value being set for the heating water tem perature is displayed When the heating system requires heat the symbol of heating on the display flashes 2 fig 1 and the instantan...

Page 18: ...r adjusts automatically the temperature of the heating water by increasing it if the external tem perature drops and decreasing it when the external temperature rises to improve comfort and save energ...

Page 19: ...f malfunction of the air suction and or fumes exhaust systems the boiler gets blocked and the flashing code E13 or E96 is dis played on the screen the fumes probe has tripped In this case please conta...

Page 20: ...control panel ignoring the settings made on the remote control In this case please contact an Authorized Service Centre or personnel qualified for maintenance 1 12 Maintenance Provide for periodic mai...

Page 21: ...ion Motor controlled divert valve Flow meter for domestic use hot water User interface Built in LCD interface for the displaying and controlling of the boil er operation mode OFF UNLOCK WINTER and SUM...

Page 22: ...let SI Siphon inspection plug M Heating system delivery line C Hot water for domestic use outlet R Heating system return line RS Safety valve filling and draining cock RC Supply valve Bottom view Top...

Page 23: ...ic use outlet F Hot water inlet R Heating system return line Play Entry 20 2 4 Technical data on the operation The pressures inside the burner shown in the following page must be checked after the boi...

Page 24: ...water circuit bar 0 5 Maximum pressure of the domestic hot water circuit bar 6 Specific capacity for domestic use hot water T 30K l min 11 Power Supply Voltage Frequency V Hz 230 50 Fuse on the power...

Page 25: ...elements At full load elmax 0 073 kW Thermal dispersion in stand by Pstby 0 069 kW At partial load elmin 0 054 kW Power consumption of the ignition burner Pign 0 kW In stand by mode PSB 0 004 kW Yearl...

Page 26: ...he template for boiler fixing to the wall fig 5 3 2 2 How to chose the installation place of the boiler In determining the place where the boiler is to be installed take into account the following the...

Page 27: ...A A A AY Y Y Y S S S SV V V V M M M M R R R R 173 173 93 10 86 137 O 100 O 80 122 138 67 68 20 A SOLUZIONE A installazione a muro con staffa a corredo SOLUZIONE B installazione a muro con dima optiona...

Page 28: ...same points on the template bottom side prearrange connection for condensate draining and a 3 bar safety valve draining too hang the boiler to the hooks of the blocks connect the boiler to the supply...

Page 29: ...s of the boiler check the air suction fumes exhaust pipes inlet which might be obstructed or inappropriate for fumes discharging into the atmosphere For the air suction fumes exhaust system must be us...

Page 30: ...r from another floor L 2200 Between two terminals vertically M 1500 Between two terminals horizontally N 1000 From a front surface facing without openings or terminals within 3 meters radius from the...

Page 31: ...must be positioned in a square having 500 mm side The boiler must be equipped with a fan upstream the combustion chamber heat exchanger Type C43 The boiler is designed to be connected to a collective...

Page 32: ...e downwards of about 1 in the output direction to prevent the entering of rainwater Type C33 Play Entry 20 The minimum permitted length of vertical coaxial pipes is 1 meter The maximum permitted lengt...

Page 33: ...s Installation type B23 The minimum length of the air suction pipe must be 1 meter The maximum permitted pipe length for the Play Entry 20 model is 28 metres 3 2 6 4 Air suction fumes exhaust with spl...

Page 34: ...ep function with minimum power To exit the chimney sweep function press and hold for 3 seconds the key B fig 1 and return to normal operation The chimney sweep function duration is 15 minutes 3 2 8 Co...

Page 35: ...condensate produced in combustion phase has to be conveyed through the condensate outlet spout to an exhaust system which flows out into the domestic waste discharge network that due to their basicit...

Page 36: ...performances of the remote as well as those of the boiler The cables of the Remote Control must be connected to the terminals A and B of the terminal board fig 16 For the installation of the remote co...

Page 37: ...the manufacturer decreases the performance of the probe and boiler as well The external temperature measuring probe must be connected with a double insulated cable having minimum section of 0 35 mm2 T...

Page 38: ...sponding to 30 if the external temperature equals 5 C the temperature delivered will be equal to 70 C By setting a dummy ambient temperature of 23 C with external temperature at 5 C the temperature de...

Page 39: ...CHANGE P20 Selects ACS minimum set point value 10 50 10 P21 Selects the low temperature areas 0 1 0 0 high temperature 1 low temperature P22 Not used P23 Selects the pump activation time min cold area...

Page 40: ...O NOT CHANGE P58 Not used P59 Not used P60 Offset additional to the shut down temperature after burner ignition 0 20 0 DO NOT CHANGE P61 Selects the fumes exhaust temperature alarm 20 150 105 P62 Not...

Page 41: ...93 Therefore use specific products suitable for systems made from multiple metals see paragraph 3 2 4 CAUTION The pressure sensor does not send the electric consent for burner ignition when the press...

Page 42: ...tween the system supply and return lines to a value set in the boiler parameters 2 Fixed speed operation In the fixed operation mode the circulator speed remains constant at maximum value The circulat...

Page 43: ...43 Termostato ambiente Opentherm Sonda esterna Alimentazione caldaie fig 16 3 6 Electrical connections 3 6 1 Play Entry 20 Models...

Page 44: ...keys or F or E and fig 1to edit the value of the parameter selected Press for the cycle time the key D fig 1 to save the new setting Press simultaneously for the cycle time the keys and B C fig 1 to e...

Page 45: ...eedom in calibrating the CO2 OPERATIONS TO BE PERFORMED Access the chimney sweep function see paragraph 3 2 7 and check if the value of CO2 is within the limits of Table 12 both as regards maximum Hi...

Page 46: ...fig 18 A fig 19 DIAPHRAGMS DIAMETER Methane GPL mm 20 kW 5 6 Table 11 Diaphragms diameter Fuel O2 values CO2 values From To From To Metano 5 7 4 0 8 5 9 5 GPL 5 9 4 5 10 0 10 9 Table 12 O2 and CO2 val...

Page 47: ...the boiler follow the Instructions for the user Press for the cycle time the key D fig 1 to activate the O2 menu Press the keys or F or e fig 1 to change the current RFlame set value and to vary the...

Page 48: ...mes exhaust circuit clean the heat exchanger clean the condensate draining siphon and pipes If the boiler is subjected to these interventions for the first time check the declaration of conformity of...

Page 49: ...for combustion problems upon ignition 2 E 87 Problem on the SGV circuit E 91 Flame loss for over 6 consecutive times with max correction ignition to ON E 98 SW error board error E 99 Generic fault Ta...

Page 50: ......

Page 51: ...51...

Page 52: ...tolo puramente indicativo la A2B Accorroni E G S r l si riserva di apportare eventuali modi che senza alcun preavviso web site www accorroni it e mail a2b accorroni it A2B Accorroni E G s r l Via d An...

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