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Assembly Instructions / A170-L..T, A175-L..T

5 Storage of new turbochargers and spare parts / ​ 

© Copyright 2022 Accelleron Industries. All rights reserved.

HZTL455311P0003_EN

Rev. A

June 2022

5

Storage of new turbochargers and

spare parts

Storage of new turbochargers and spare parts for up to 6 months

New turbochargers and spare parts can be stored in their closed packages for 6 months from the
date of delivery without additional mothballing measures.

Only dry rooms in which the relative humidity is between 40…70 % and no condensation can form are
suitable for storage.

Storage of new turbochargers and spare parts for more than 6 months

As the contents of the package are adapted as required, turbochargers may also be delivered
without a VCI label.

For parts with a VCI label on the package, the following instructions must be observed.

Fig. 10: Volatile Corrosion Inhibitor (VCI)

 WARNING

Health protection when handling VCI

VCI products are not hazardous in terms of the Ordinance on Hazardous Sub-
stances. Nevertheless, the following points must be observed when handling VCI:

u

Observe information in material safety data sheet

u

Ensure proper space ventilation.

u

Do not eat, drink or store food at the workplace while working with VCI.

u

Clean hands and face after working with VCI.

u

For more information, see 

www.branopac.com

.

Wear safety gloves to protect against mechanical hazards.

Every 6 months, the following mothballing measures are required:

u

Open package.

u

Remove VCI corrosion protection emitter from package and replace with a new VCI corrosion pro-
tection emitter of the same kind. New VCI corrosion protection emitters can be obtained from

www.branopac.com

.

u

Old VCI corrosion protection emitters must be disposed of in an environmentally compatible, pro-
fessional way and in compliance with locally applicable regulations.

u

Seal the package. The more tightly the package is sealed, the longer the protection will last.

Long-term storage of turbochargers

The turbochargers will be prepared for long-term storage if requested in the purchase order. The
package is equipped with a hygrometer (see illustration).

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Summary of Contents for A100-L T Series

Page 1: ...ny health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turbocharger A1...

Page 2: ......

Page 3: ...inition of target group 2 1 3 Symbols definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational s...

Page 4: ...bocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instr...

Page 5: ...tries com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the word WAR...

Page 6: ...ar protection Table 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that...

Page 7: ...accessories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this ch...

Page 8: ...Pay attention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Att...

Page 9: ...of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them...

Page 10: ...ed in this chapter u Only perform operations for which you have previously received instruction or training Hazards due to operating materials and supplies Operating materials and supplies can include...

Page 11: ...ar with a sufficient load limit must be used for removing installing and transporting the tur bocharger The weight specified below applies to the heaviest variant possible Depending on the specificati...

Page 12: ...harger u Remove covers from the oil connections u Align turbocharger and place on engine bracket u Tighten the fixing screws Steps for fastening the turbocharger while only slightly loosening the lift...

Page 13: ...tion for signals Product Size Tightening torque Nm A170 L T M20 300 Nm A175 L T M20 300 Nm Table 5 Tightening torque 56155 56156 u Connect plug connections XP XO XI and secure with safety clamp u Fit...

Page 14: ...oot a Dimension a turbine end a height of turbocharger foot F spacer sleeve D Dimension b Hole in bracket Dimension c Thread length 1 5 x nominal thread diameter Coefficient of friction 0 12 lightly o...

Page 15: ...ing angle height a DEG Additional tightening angle for every 10 mm of addi tional screw length b DEG A170 L T M27 100 220 30 3 1 A175 L T M30 120 300 30 2 6 Table 8 Tightening angle foot screws Pinnin...

Page 16: ...he Ordinance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilation u Do no...

Page 17: ...package for damage If the package is damaged the turbocharger must be inspected by a Accelleron service station and repacked After every 3 years the following work steps must be performed by a Accelle...

Page 18: ...Assembly Instructions A170 L T A175 L T 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0003_EN Rev A June 2022 Page 16 17...

Page 19: ...NOTICE Operation Manual The Operation Manual for the turbocharger with the relevant serial number is avail able online on our website www accelleron industries com Fig 12 Serial number of the turbocha...

Page 20: ...load the Operation Manual of your product on the website see Operation Manuals Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our we...

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