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Absco Industries

Assembly Instruction Manual

ABSCO GARAGE

MODEL: RG37601N2

3.7m W x 6.0m D x 3.2m H

Model: RG37601N2

31/08/20

5

SHEET PACK

QTY

COMPONENT

DESCRIPTION

PART

No.

CHK QTY

COMPONENT

DESCRIPTION

PART

No.

CHK

16

STEEL SHEET

2860 x 773mm

286

16

STEEL SHEET

1900 x 773mm

190

1

STEEL SHEET

3185 x 773mm

318P

1

STEEL SHEET

850 x 773mm

085P

1

STEEL SHEET

3125 x 773mm

312L

1

STEEL SHEET

3125 x 773mm

312R

1

STEEL SHEET

2995 x 773mm

299L

1

STEEL SHEET

2995 x 773mm

299R

1

STEEL SHEET

790 x 773mm

079L

1

STEEL SHEET

790 x 773mm

079R

1

STEEL SHEET

660 x 773mm

066L

1

STEEL SHEET

660 x 773mm

066R

2

STEEL SHEET

2370 x

666

mm

RAW EDGE ONE SIDE

237-1

ROLLER DOOR - RATED FOR N2 WIND LOADING

QTY

COMPONENT

DESCRIPTION

PART

No.

CHK QTY

COMPONENT

DESCRIPTION

PART

No.

CHK

1

ROLLER DOOR

FOR 2400W x 2300H

OPENING

RD08

2

ROLLER DOOR

GUIDES

-

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Summary of Contents for RG37601N2

Page 1: ... on the attached engineering drawings Brackets for securing the frame to either a concrete slab or footings are included in this kit Anchors are not supplied Local authority approval must be obtained prior to construction Once you have selected your site draw a site plan and lodge your application together with a copy of the engineering plans located at the back of these instructions Opening width...

Page 2: ...r are supplied with the roller door and are not covered in this document The engineering documentation that certifies the door to the appropriate wind loading is also supplied by the manufacturer Anchor Sets Not Supplied Sleeve anchors are detailed but not supplied with this garage They can be purchased readily from most hardware stores Anchors required for this garage is 20x M12x60mm Sleeve Ancho...

Page 3: ...ome parts have sharp edges and or corners The use of gloves and safety shoes is highly recommended Pay attention to where these parts can be safely handled most safely and plan the handling of these parts before working with them Drilling sheet metal produces small metal shavings the use of safety glasses and the periodic clearing of these shavings throughout the build is recommended Use the appro...

Page 4: ...EK SCREW W NEO WASHER 10 16x16mm FAST033 32 PURLIN BRACKET BKT11 24 MULTI PURPOSE BRACKET BKT17 8 TRIANGLE PLATES 150x150mm ZACO190 2 ROOF STRAPPING L 20m FAST040 4 ANGLE BRACE 40x40x530mm ZACO124A 4 TRUSS CONNECTOR PLATE 75x75x1mm ZACO180 4 SIDE MULLION 80x150x2830mm ZACO217 12 HEX HD TEK SCREW 14 20x45mm FAST081 4 GUTTER L 3030mm TR22 2 DOWNPIPE 100x75mm L 2400mm TR10 4 BARGE FLASHING L 3050mm T...

Page 5: ... STEEL SHEET 850 x 773mm 085P 1 STEEL SHEET 3125 x 773mm 312L 1 STEEL SHEET 3125 x 773mm 312R 1 STEEL SHEET 2995 x 773mm 299L 1 STEEL SHEET 2995 x 773mm 299R 1 STEEL SHEET 790 x 773mm 079L 1 STEEL SHEET 790 x 773mm 079R 1 STEEL SHEET 660 x 773mm 066L 1 STEEL SHEET 660 x 773mm 066R 2 STEEL SHEET 2370 x 666mm RAW EDGE ONE SIDE 237 1 ROLLER DOOR RATED FOR N2 WIND LOADING QTY COMPONENT DESCRIPTION PAR...

Page 6: ...AME SECTION L 500mm K0500 2 FRAME SECTION L 100mm C0100 1 FRAME SECTION L 745mm J0745 REAR FRAME 2 FRAME SECTION L 3065mm C3065 4 FRAME SECTION L 1830mm K1830 2 FRAME SECTION L 2750mm C2750 2 FRAME SECTION L 1870mm M1870 2 FRAME SECTION L 100mm C0100 C C C C C M C S N K J K C INTERNAL FRAMES 4 FRAME SECTION L 3320mm C3320 8 FRAME SECTION L 1860mm C1860 8 FRAME SECTION L 2750mm C2750 4 FRAME SECTIO...

Page 7: ...EG C2960 Straight cut both ends with overall length of 2960mm C TYPE Straight cut at both ends J TYPE Straight cut at one end 20mm tab notch with holes at other end K TYPE 20mm tab notch with holes at both ends L TYPE Straight cut at one end 45mm lip notch at other end N TYPE Straight cut at one end 45mm lip notch 20mm tab notch with holes at other end P TYPE 45mm lip notch 20mm tab notch with hol...

Page 8: ...l house framing All sections are cut to exact lengths with channel ends pre punched where necessary to simplify assembly Channel sections are secured together using 10G self drilling tek screws supplied Roof sheets are secured to the frame using 10G x self drilling tek screws with neoprene washers supplied Barge capping is secured together using 3mm pop rivets supplied Rear Frame Page 10 Internal ...

Page 9: ...e frame section to be spread over the sides of another frame section boxed frame section or H section Absco sheds frame sections are designed to nest into one another to create boxed frame sections Boxed frame sections are only required in some parts of the entire frame assembly Boxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres unless otherwise state...

Page 10: ... Make sure FAST014 are used on exterior side Refer to engineering drawing for quantity of screws required at connection points Double check the dimensions and draw an outline of the frame onto the ground with chalk to use as a template for the internal and front frames Use C0100 box the bottom of the two C2750 as shown Turn the frame over carefully fix the other side These dimensions are identical...

Page 11: ...n the top chords and secure with teks screws Triangular plates ZACO190 sandwich the top of boxed C0270 to secure the rafters C1860 Square plates ZACO180 sandwich the bottom of boxed C0270 to secure the horizontal brace boxed C3320 Refer to engineering drawing for quantity of screws required at connection points Two people will be required to carefully turn the frame over to fasten teks into the ot...

Page 12: ...nt views below to determine which way sections fit into others Some pieces have end notching that must be orientated correctly S1781 have cutouts that allow it to fit over the side mullions and other frame members N1345 have one end notched to fit over side mullion Do not fit the brackets BKT17 used for anchoring the frame to the slab at this stage Refer to the engineering drawings for further fix...

Page 13: ... to allow for the 30mm stepdown for the wall sheeting at the entrance Refer to the attached engineering drawings for footings as an alternative to the slab specified 250 150 250 30 PERIMETER EDGE THICKENING Applies to all four sides FRONT ENTRY STEPDOWN RAMP Adds 150mm to slab making it 6070mm front to back as noted above F72 Mesh with 30mm of top cover 50mm of bedding sand and waterproof member 3...

Page 14: ...ame positions according to page 14 Misalignment between frames will result in the wall girts not fitting properly Secure with tek screws refer to the engineering drawing for the quantity of teks per bracket When securing the BKT17 to the slab always use the bracket hole that is furtherest away from the slab edge This will prevent the possibility of the concrete cracking near the slab edge This ima...

Page 15: ...he frame to its marked position One person will need to hold the frame in position while another should mark the inner holes of the anchor brackets BKT17 Move the frame away enough to get tool access and drill the slab for each anchor Move the frame back into position and secure with anchors 1 Rear Frame The rear frame can be supported with ropes and pegs or propped with the roof purlins C2960 dur...

Page 16: ...stabilise the structure secure two wall sheets as shown Make sure that each wall sheet 286 overhangs the slab by 30mm and is 80mm past the top of the uprights Fixings used for wall sheeting are hex head tek screws without neoprene washers FAST035 Positioned in line with the girts at every second sheet pan The wall sheeting should poke out past the back frame 16 5mm to connect into the rear wall sh...

Page 17: ...uare as you go Connecting the side wall girts to front frame requires the tabs be bent at a right angle just like we did before with the rear frame 5 Fit Strapping Using a tape measure the roof diagonal dimension to make sure that the frame is exactly square Fit the strapping FAST040 diagonally over the top of the frames from corner to corner pulling tightly and securing with three screws at every...

Page 18: ...ight purlins The remaining two purlins must also have C0100 section at either end C0200 section at the Internal Frames These two purlins are to be positioned at the wall directly above the frame uprights as shown on the right These two outer most purlins are to be spaced 15mm in from the edge of the roof chords so the wall sheeting can be fixed top the purlin Using a string line mark the top of th...

Page 19: ... 7m W x 6 0m D x 3 2m H Model RG37601N2 31 08 20 19 Secure Roof Purlins Secure purlins to the framework as shown with one roof purlin bracket BKT11 at each connection point Front and Rear frames use 8x tek screws per connection Internal frames use 12x tek screws per connection ...

Page 20: ...braces are struts that attach both sides of the internal frame up to the centre most purlins The four fly braces ZACO124A need to have one end cut Bend the tab as shown The braces are positioned at 45 degrees from the roof purlin to the underside of each frame and fixed with tek screws 40 45 Bend here 45 ZACO124A ZACO124A Internal Frame Purlin ...

Page 21: ...salignments as you go Fix through every second pan into the top and bottom girts outermost purlin and frame uprights where possible The coverage of each sheet can vary slightly so it is important to keep checking as you go As stated previously the last sheet in the wall must overhang by 16 5mm You can stretch or shrink the sheeting coverage as you lay each sheet to accomplish this The short angled...

Page 22: ...ing the sections to make the same length as the roof sheeting Fix the capping to every second rib of the roof sheets beneath it On the ground lay out the roof sheeting as if they were on the frame already Using a piece of wood as pictured turn up the pans of each sheet at the end that s going to be at the ridge This will prevent rainwater entering the structure during windy conditions Fit the roof...

Page 23: ... You may wish to allow for a slight fall to the downpipe position Fix gutter onto brackets equally at both ends push top of bracket into outer roll of gutter and bend small support arm down to hold the inner face Rivet the brackets to the gutter through the bottom of each bracket Fit downpipes to drops with silicone and rivets Secure to wall sheeting with downpipe strap bent to suit Bend down the ...

Page 24: ......

Page 25: ......

Page 26: ...rrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are...

Page 27: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 28: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisﬁed that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...

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