ABSCO SHEDS CG34552N2 Manual Download Page 32

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Absco Industries

Assembly Instruction Manual

ABSCO COMPACT GARAGE

MODEL: CG34552N2

3.4m W x 5.5m D x 2.17m H

Model: CG34552N2

29/09/19

N2.

15/10/18

Roof construction live loads in accordance with AS/NZS 1170.1

"Dead and Live Loads"

WIND CLASS N2

ABS-GR171

Summary of Contents for CG34552N2

Page 1: ...l wall height 2170mm Download the Absco Sheds Assembly App for instructional videos MANU FACT URED IN A US TR ALIA SNAPTiTE Assemb ly 3 4m x 5 5m x 2 17m The frame must be secured to a concrete slab or footings details of which are noted on the attached engineering drawings Brackets for securing the frame to either a concrete slab or footings are included in this kit Anchors are not included Local...

Page 2: ...f gloves and safety shoes is highly recommended Pay attention to where these parts can be handled most safely and plan the handling of these parts and assemblies prior to working with them The assembly of this product requires drilling into sheet metal which produces small metal shavings Clearing of these shavings throughout the assembly process is highly recommended The assembly of this product r...

Page 3: ... Door There is an additional instruction manual that is to be used in conjunction with this document 3 All components pre cut to size Do not cut any components to a different size unless it is clearly noted in this instruction to do so Dimensions in this assembly instruction are exact where as dimensions noted on the engineering plans are approximate Double check that you have the correct componen...

Page 4: ... dynabolts can be substituted for chemsets Frame Section Identification Guide There are several types of frame section each featuring a different combination of notches and or holes Frame sections are coded with a letter representing the type of frame section followed by the length of the frame section in millimeters EG C2960 Straight cut both ends with overall length of 2960mm C TYPE Straight cut...

Page 5: ...4 C2148 K1180 P1520 One leg of the channel section is 2mm shorter thatn the other leg to allow two channel sections to be boxed together Most framing requires only single sections of channel with boxed sections located only where noted in this instruction 80mm x 40mm Galvanized Channel Framing Sections SINGLE SECTION TWO SECTIONS BOXED TOGETHER 80 38 40 PACK TYPE QTY PART NO CHECK QTY PACK TYPE QT...

Page 6: ...1 STEEL SHEET 2416 x 773mm REAR WALL CRA 1 1 STEEL SHEET 2286 x 773mm REAR WALL CLA 2 1 STEEL SHEET 2286 x 773mm REAR WALL CRA 2 1 STEEL SHEET 2260 x 773mm FRONT WALL 226L 1 STEEL SHEET 2260 x 773mm FRONT WALL 226R 1 STEEL SHEET 200 x 773mm FRONT WALL 077 2 1 STEEL SHEET 200 x 773mm FRONT WALL 077 3 1 STEEL SHEET 150 x 773mm FRONT WALL 077 4 1 STEEL SHEET 150 x 773mm FRONT WALL 077 5 2 STEEL SHEET...

Page 7: ...NGLE FLASHING 4 50mm PVC DOWNPIPES 2 LENGTH CHECK 3030 3000 3030 3000 3000 1880 BRACKETS PLATES AND ACCESSORIES 2 QTY DESCRITION 8 4 CHECK 1 QTY 6 DESCRITION CHECK 80 x 80 X 80 CHANNEL FRONT FRAME H2205 APEX PLATE ZA194 KNEE PLATE ZA193 XXTR08 XXTR34 XXTR22 XXTR21 XXTR19 RWG14 TYPE H CHANNEL 2205mm LONG H2205 CENTRE FRAME KNEE PLATES ZA193 CENTRE FRAME APEX PLATES ZA194 ROLL 20M CYCLONE STRAPPING ...

Page 8: ...LLING SCREWS Fast014 PURLIN CONNECTION PLATES ZAC0200 HEX HEAD TEK SCREWS Fast035 SIX HOLE DOOR STRAPS PADBOLTS HASPS Fast006 84mm BUTT HINGES Fast028 GUTTER BRACKETS RWG 6 GUTTER STOP ENDS XXTR25 DOWNPIPE SPOUTS 50mm DIA RWG17 HEX HEAD TEK WITH NEO WASHERS Fast033 MPB MULTI PURPOSE BRACKETS SCREWDRIVER BIT Fast038 POP RIVETS 3mm Pack13 BKT17 PADBOLT FAST006 HASP DOOR STRAP ZAC012A MPB MULTIPURPOS...

Page 9: ...747 40 1727 40 1747 80 80 5460 40 1634 40 1634 40 6 4 2 6 3388 457 2474 457 EXTERNAL FRAME SIZE 3388 x 5460 SLAB SIZE 3388 x 5460 x 100mm THICK D I A G O N A L D I M E N S I O N FRONT ENTRY 500 500 100 2388 The garage has been designed so the slab and the external frame size are the same The wall sheeting then overlaps the slab by a depth of 30mm to form a water proof joint ...

Page 10: ...s of one frame section to be spread over the sides of another frame section boxed frame section or H section Absco sheds frame sections are designed to nest into one another to create boxed frame sections Boxed frame sections are only required in some parts of the entire frame assembly Boxed frame sections are fastened together using the fast014 tek screws supplied at 300mm centres unless otherwis...

Page 11: ...T CONNECTORS 2 PURLIN CONNECTION PLATES SEE THE NEXT PAGE FOR DETAILED DIMENSIONS REFER TO THE ENGINEERING DRAWINGS FOR THE QUANTITY OF SCREWS REQUIRED AT CONNECTION POINTS SECURE CHANNELS TOGETHER WITH ONE PURLIN CONNECTION PLATE EACH SIDE REAR LEG REAR GIRT ONE ON EACH CORNER UPRIGHT 100mm BRACKET CONNECTOR C2150 P1150 C2435 M1705 ALL SINGLE SECTION CHANNELS EXCEPT C2435 2 PART C2435 2 PART P115...

Page 12: ...NENTS TOGETHER WITH SELF DRILLING SCREWS RE CHECK THE DIMENSIONS THEN MARK AROUND THE OUTSIDE OF THE FRAME WITH CHALK SO THAT YOU HAVE A TEMPLATE FOR THE REMAINING FRAMES USING THE 100mm BRACKET CONNECTORS BOX THE BOTTOM OF THE TWO CORNER LEGS AS SHOWN ON THE PREVIOUS PAGE CAREFULLY TURN THE FRAME OVER AND FASTEN WITH SCREWS ON THE OPPOSITE SIDE NOTE HIGHLIGHTED DIMENSIONS IDENTICAL FOR REAR CENTR...

Page 13: ...equired Parts required 80 x 40 Channel PART No QTY LENGTH 2 2069 C2069 C1705 2 1705 4 APEX PLATES KNEE PLATES 2 80 8 0 C2069 C1705 ALL SINGLE SECTION CHANNELS 3388 2150 2448 Lay out the boxed sections to the above configuration Use the same layout pattern as the rear frame Check that both diagonal measurements are equal to ensure that the frame is square ...

Page 14: ... EVERY PRE PUNCHED LOCATION IN BOTH KNEE AND APEX PLATES WHERE CONNECTION TO THE FRAME IS POSSIBLE CAREFULLY TURN FRAME OVER RE CHECK DIMENSIONS AND DIAGONALS THEN FASTEN PLATES IN THE SAME MANNER AS THE PREVIOUS SIDE FRAME UNDERNEATH VIEW JOIN PLATES TOGETHER WITH THREE SCREWS JOIN PLATES TOGETHER WITH THREE SCREWS UNDERNEATH VIEW APEX KNEE PLATE APEX KNEE PLATE The final step is to fix a multipu...

Page 15: ...5 2 Type H Channel 2205mm for door mullions 2 Purlin connection plates Lay the components as shown above using the same dimensions as used for the rear frame and fasten with screws in the same manner The top chords have special lip notches to allow insertion of other components as shown on the following page 80 x 40 Channel Parts required 80 x 40 Channel 2 S1705 Top chords 2 C2150 Corner uprights ...

Page 16: ... 3 4m W x 5 5m D x 2 17m H Model CG34552N2 29 09 19 16 Front Frame continued others including some pieces with different notching patterns The final step is to fix three multipurpose brackets BKT17 to the bottom of the uprights and inside of the door mullions as detailed on page 17 ...

Page 17: ... still laying on the ground 60mm Note Accuracy is important as any misalignments will stop the side wall girts from fitting properly in later steps Secure brackets to frame uprights with six self drilling screws each When securing the brackets to the slab use the brackets hole that is furthest away from the slab edge to prevent the possibility of the concrete cracking near the slab Mark the frame ...

Page 18: ... hole position of each upright move the frame away enough to drill the slab for each anchor move the frame back and secure in position Rear frame can be supported with ropes and pegs or roof purlins used as braces during this stage 2 Center Frame Connection Bend the inside tab at right angles to secure to the rear wall girt Side wall girt Secure the first center frame to slab Fit eight side wall g...

Page 19: ...L CG34552N2 3 4m W x 5 5m D x 2 17m H Model CG34552N2 29 09 19 19 Frame Construction continued 1 Secure Front Frame Secure the front frame and side wall girts in place Fit the sidewall girts in the same manner as the rear frame Secure every connection with two tek screws ...

Page 20: ...x Part K1780 856 796 PURLIN REAR FRAME PURLIN REAR FRAME PURLIN CENTRE FRAME PURLIN PURLIN CENTRE FRAME Fit the roof purlins between each frame as shown so the top Secure each roof purlin with two tek screws through each purlin end tab 8x tek screws per roof purlin bend purlin end tabs as shown tek screws may have to be removed then replaced to achieve this ...

Page 21: ...del CG34552N2 29 09 19 21 Fit Strapping Check the diagonal roof measurements to ensure the frame is exactly square Fit the strapping diagonally over the top of the frame refer to engineering plans pulling and secure to each frame with three screws per connection Repeat this procedure for the rear frame as shown ...

Page 22: ... of the garage as shown on the following page The four corner sheets of the garage are to be folded as shown below See the following page to understand where the sheets are to be positioned Rear Wall Sheets Fold ONE pan sections as shown below 2286 mm CRA 2 CLA 2 Front Wall Sheets Fold TWO pan sections as shown below 2260 mm 226R 226L CLA 2 226R CRA 2 226L ...

Page 23: ... or shrink the sheet coverage as you place each sheet to accomplish this As you progress multiply the number of sheets remaining by 740mm which should be the same as the distance left to the center of the outside rib of each fixed sheet Use a spirit level to ensure the sheets are vertical Use tek screws in every second pan fastening sheets to top and bottom girts and edge roof purlins Fasten sheet...

Page 24: ...n This will prevent rainwater entry during windy conditions Fit the roof sheets in the same manner as the wall sheets Each sheet should be in line with the side wall sheets and overhang 30mm to allow rainwater to flow into gutters Working from inside the garage using a ladder or safety platform secure each sheet as shown with the first sheet flush with the front gable sheets Use one screw with neo...

Page 25: ...tom position of the gutter brackets which are attached to each sheeting rib You may wish to allow for a slight fall to the downpipe position personal preference Fix gutter onto brackets equally at both ends push top of bracket into outer roll of gutter and bend small support arm down to retain inner face Rivet brackets to gutter through the bottom of each bracket Fit downpipes to drops with silico...

Page 26: ... lay the ridge capping on the ridge of the roof sheets overlapping sections to suit the length Secure to every second rib of the roof sheeting with screws and neo washers Note Avoid walking on the roof so the sheeting does not get damaged If it is necessary walk only on the sheet pans at ridge purlin locations after all sheets have been fully fastened to the framework To further avoid damage or in...

Page 27: ...8 80 x 40 channel 3 K1180 80 x 40 channel 2 P1520 80 x 40 channel 1 2145 x 773 sheet 1 2145 x 480 sheet Accessories both doors 2 Six hole door strap 6 84mm butt hinges 3 padbolts hasps Boxed C2148 Boxed C2148 Finished size 1220mm W x 2148mm H Lay the sections out as shown and check diagonals for squareness the doors must be square to operate correctly Fasten all sections together with a minimum of...

Page 28: ...eet Fit three hinges to each door as shown 125 Secure one door strap to each door with tek screws Secure L Flashing Secure padbolts as shown Use the padbolt as template to drill 3mm holes and secure with wafer hd tek screws FAST014 Refer to the next page for the location details of the remaining padbolts Left Door Right Door Use rivets FAST009 to fix the inside face of the L flashing to the framin...

Page 29: ...or Installation L Flashing Before hanging doors fit one L flashing to each door mullion and wall sheet with rivets to neatly trim these edges Secure hinges to door mullions with screws as shown Secure both padbolts with screws as shown Drill a 12mm hole 35mm deep in the concrete to secure the padbolt shaft into View from inside looking outside ...

Page 30: ...top padbolt for the LH door should be placed along the top edge of the door so that when it is fully extended upwards the bolt does not hit on the rib of the sheeting above it When positioned mark and drill a 12mm hole in the flashing for it to slide into when it is in the shut position Drill a 12mm hole 35mm deep in the concrete to secure the padbolt shaft into Front View ...

Page 31: ...RAGE MODEL CG34552N2 3 4m W x 5 5m D x 2 17m H Model CG34552N2 29 09 19 31 26 09 19 SC 500 500 2388 For door padbolts 400x400x600D ALT Ø450x600D 400x400x750D ALT Ø450x750D WIND CLASS N2 ABS GR161 ABS GR291 Boxed stud 2 400x400x900D ALT 2 Ø450x900D 300x300x300 DP ...

Page 32: ...nstruction Manual ABSCO COMPACT GARAGE MODEL CG34552N2 3 4m W x 5 5m D x 2 17m H Model CG34552N2 29 09 19 32 N2 15 10 18 SC Roof construction live loads in accordance with AS NZS 1170 1 Dead and Live Loads WIND CLASS N2 ABS GR171 ...

Page 33: ...elbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which...

Page 34: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 35: ... prone to damage if they come into contact with moisture We recommend you use a waterproof sealant to fill any gaps or joins in order to minimise the risk of water entering 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to ...

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