ABSCO SHEDS 30292HK Manual Download

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Absco Industries

Assembly Instruction Manual

ABSCO HIGHLANDER SHED

MODEL: 30292HK

3.00mW x 2.92mD x 2.30mH

Model: 30292HK

1.2

04/09/2018

Absco Large Gable Roof Shed Notes

• 1.S All structural steelwork shall have a corrosion protection system applied consistent with AS/NZS 2312-

2002.

• 2.S All structural steelwork detailed within this installation manual shall be minimum Grade 550 for roll formed

sections (including roof and wall sheeting and portal frame members) and Grade 250 for angle sections.

• 3.S All multi purpose and anchor brackets for connection onto the supporting reinforced concrete slab

(includes 45x45x3EA x 34mm long and 47x47x1.9EA x 80 long) shall be minimum Grade 450.

• 4.S All portal frame knee and apex plates shall be minimum Grade 450

• 5.S All roof, and wall sheeting shall be minimum base metal thickness of 0.3mm

• 6.S All portal frame members shall be minimum base metal thickness of 0.75mm.

• 7.S All snaptite channels and jambs shall be minimum base metal thickness of 0.42mm

• 8.S All top hats shall be minimum base metal thickness of 1.0mm

• 9.S All portal frame knee and apex plates shall be minimum base metal thickness 1.0mm

• 10.S All screw fasteners shall be Phil Pan Head Zinc Plated #8 x 3/4” (STP0820)

• 11.S All bolt fasteners for anchoring shall be M10 minimum grade 4.6/S

• 12.S Installation of screw fasteners shall generally be undertaken in accordance with the relevant provisions

of AS1562.

Steelwork

Summary of Contents for 30292HK

Page 1: ...ng please contact us admin absco com au or 1800 029 701 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL 23151GK 21 11 2017 CONCRETE SLAB 2360mm 1620mm FRONT 2 26m SIDE 1 52m HEIGHT 1 95m We thank you for choosing an Australian made shed For further assistance please visit our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always l...

Page 2: ...elected your site you will need to lodge a site plan to your local council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIR...

Page 3: ... 2 6 2 2 2 4 2 4 1 1 STEEL SHEET 2034mm X 773mm H31 STEEL SHEET 1546mm X 773mm 44L STEEL SHEET 1546mm X 773mm 45A STEEL SHEET 2034mm X 711mm H34 STEEL SHEET 2034mm X 731mm HRC GABLES R H L H L 1475mm 16R 16L 13A BRACE L 393mm 97AR RIDGE BEAM L 1521mm STEEL SHEET 1546mm X 773mm 44R STEEL SHEET 2034mm X 773mm H30 STEEL SHEET 1974mm X 773mm F STEEL SHEET 1974mm X 773mm E 1 97AL RIDGE BEAM L 1521mm ZA...

Page 4: ...IPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 1 1 1 2 2 2 77AR CHANNEL L 1496 5mm 55CR CHANNEL L 1496 5mm 77BR CHANNEL L 1496 5mm 81BR CHANNEL L 1496 5mm 81AR CHANNEL L 1496 5mm 59AR CHANNEL L 1459 5mm 81GR CHANNEL L 1459 5mm 81G 59A 81A 81B 77B 55C 77A 1 1 1 1 2 2 2 77AL CHANNEL L 1496 5mm 55CL CHANNEL L 1496 5mm 77BL CHANNEL L 1496 5mm 81BL CHANNEL L 1496 5mm 81AL CHANNEL L ...

Page 5: ...AMB L 2034mm 90A JAMB L 1568mm 91A JAMB L 1120mm HJ3 JAMB L 1974mm 87B LIP TRIM L 1546mm 87B Part No Here Part No Here Part No Here Part No Here CSJ 12 CHANNEL JOINER L 200mm 7 9 1 ASSEMBLY INSTRUCTIONS CHANNEL SET CONTINUED 10 16mm TEK SCREWS FAST014 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3...

Page 6: ...40 80 CHANNEL L 2034mm 40 80 CHANNEL L 1484mm 40 80 CHANNEL L 100mm 40 80 CHANNEL L 240mm 40 80 CHANNEL L 285mm 40 80 10 HIGH FRONT FRAME FITTINGS PACK CONTENTS 1 MULTI PURPOSE BRACKET SMALL TRIANGULAR PLATE 150 SELF DRILLING 16mm TEK SCREWS 10mm DYNABOLTS 6 2 KO420 CHANNEL L 420mm 40 80 2 KO267 CHANNEL L 267mm 40 80 C2034 N2070 C2300 M1484 K0267 K0285 C0240 C0100 K0420 HIGH FRONT FRAME FITTINGS P...

Page 7: ... the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required fo...

Page 8: ...d of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined channe...

Page 9: ...d to redrill holes where CSJ joining channel covers them Join together 20 x channel sections using 10 x channel joiners Part CSJ 2993mm 117 8 2x 81A 1x 77B 1x 55C 1x 77A 1x 81B 81BR 81BL 77AL 77AR 77BR 55CL 77BL 55CR 81AL 81AR 2x 81AR 2x 81AL 1x 77BR 1x 77BL 1x 55CR 1x 55CL 1x 77AR 1x 77AL 1x 81BR 1x 81BL 2x 59A 2x 59AR 2x 59AL 2919mm 114 9 59AL 59AR 2x 81G 2x 81GR 2x 81GL 81GL 81GR 2x 78A 78AL 78...

Page 10: ...s a 50mm overlap of the ridge caps when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hol...

Page 11: ...nstruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 11 PRE ASSEMBLY OF SPLICED RIDGE BEAM 1x 97AL 1x 97AR 1x 97A 2993mm Overall length ZARSP 225mm 16mm 97AL 97AR 16mm STEP 2 ...

Page 12: ...ruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 12 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 78A 44L 45A 45A 44R 44L 45A 45A 44R 81A 87B 14A 87B 97A 81A 87B 87B ...

Page 13: ... MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 13 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS HRC H31 H31 HRC H30 H31 13A H31 H30 16R 16L 59A 16R 81G H34 E F H34 HRC 16R 77A 91A 55C 79A 91A HJ1 HJ1 90A 16L 22A HRC H31 H31 HRC 81G 59A ...

Page 14: ... ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 14 ROOF PANEL ASSEMBLY Fit 81A to edge of sheet with pre punched holes 2 required 44L 45A 45A 44R 87B 81A 78A 87B SNAPT TE i SNAPT TE i D D D D D D STEP 3 ...

Page 15: ...embly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 15 SIDE PANEL ASSEMBLY 2 required Small pan Small pan HRC H31 H31 HRC 59A 81G SNAPT TE i SNAPT TE i STEP 4 ...

Page 16: ... Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 16 FRONT PANEL ASSEMBLY 1 required HJ1 HJ1 77A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i H34 H34 STEP 5 ...

Page 17: ...hannels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel DOUBLE DOOR 58C 58C 58C 12A HC1 HC1 E F E F SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i 58C HC2 HJ3 Four hole set to bolt on padbolt at top and bottom of door D D D D D D D D 1 required FRONT PANEL ASSEMBLY STEP 6 ...

Page 18: ...BLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit Both are supplied The two holes required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A E F STEP 7 ...

Page 19: ... 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 19 END PANEL ASSEMBLY H30 H31 H31 H30 SNAPT TE i SNAPT TE i 77B 81A 1 required Turn the panel over Fit the two large gables 16L 16R to the inside face of the top channel 77B Outside of shed Inside of shed STEP 8 ...

Page 20: ...OXED SECTIONS JOIN PART NUMBERS C2300 C0240 FIT THE CHANNELS WHICH FORM THE BOXED SECTIONS TOGETHER WITH THE SMALLER EDGE NEATLY INSIDE THE LARGER EDGE FASTEN WITH SCREWS AT 300mm SPACINGS WHERE POSSIBLE REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS TRIANGULAR PLATE MULTI PURPOSE BRACKETS N2070 C2034 C0100 K0285 M1484 C0240 RIDGE PLATE C2300 KO267 K0420 NOTE THESE FRAMES WILL NEED TO BE TRIMMED ...

Page 21: ... TO THE EXTERIOR SIDE OF THE FRAME SECURE THE RIDGE PLATE TO THE INTERIOR SIDE OF THE FRAME 40mm ALL SECTIONS LAYOUT ALL SECTIONS AS SHOWN IN THE SAME MANNER AS THE PORTAL FRAME NOTE IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE USE 16mm SELF DRILLING SCREWS JOIN ALL COMPONENTS TOGETHER WITH THREE S...

Page 22: ...al ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 22 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 23: ... Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 23 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned ...

Page 24: ...sco Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 24 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 3 Join C0100 to C2034 ...

Page 25: ...sco Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 25 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 4 Join C2034 to M1484 ...

Page 26: ... Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 26 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 5 Join K0285 to C2034 N2070 ...

Page 27: ... Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 27 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 6 Fit mulitpurpose brackets ...

Page 28: ...ustries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 28 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 7 Assemble the C0240 C2300 sections ...

Page 29: ... Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 29 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 8 Join all sections together ...

Page 30: ...ries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 30 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 9 Turn over frame and repeat steps 4 to 8 ...

Page 31: ...Industries Assembly Instruction Manual ABSCO HIGHLANDER SHED MODEL 30292HK 3 00mW x 2 92mD x 2 30mH Model 30292HK 1 2 04 09 2018 31 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 10 Fully assembled front frame ...

Page 32: ...sonry drill bit Secure frames to slab with M10 dynabolts Concrete slab 3100mm x 3100mm 75mm wide rebate Multi purpose brackets 80mm long NOTE These frames will need to be trimmed 25mm to fit rebate FIG 8A Front frame uprights Front frame uprights SLAB EDGE 3020mm 2870mm 70mm 3100mm 2300mm 80mm Recommended slab dimensions 3100mm x 3020mm External wall dimensions 3000mm x 2920mm Internal wall dimens...

Page 33: ...l are pre punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Pre punched channel to match ridge beam holes Pre punched holes in roof panel to this side for connection to front and rear walls With a concrete slab drill a 10mm hole instead of using the supplied hasp 97A Use 16mm Self drilling screws to secure walls to internal fra...

Page 34: ...his stage STEP 2 Secure ridge beam to gable sections with two screws at either end STEP 3 After the roof panels have been secured fit two gable braces 13A form the top wall channel to the underside of the ridge beam at 45 degrees as shown to both gable walls INSIDE VIEW INSIDE VIEW 2 X GABLE BRACE 13A NOTE This symbol denotes that holes to be pre drilled with a 3mm drill bit before fastening D WAR...

Page 35: ...ill a 10mm hole into the concrete Bolt and Nut M10 4 6 S Steel Angle 45 x 45 x 3EA 34LONG G450 2x 130 Ø Holes M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel and screw top to the ridge beam with two screws 250 250 360 360 250 250 830 830 830 830 830 830 250 250 250 250 ANCHORING OF SHED...

Page 36: ...he installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently ...

Page 37: ...45x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hats ...

Page 38: ...ualified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that indi...

Page 39: ...eelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products whic...

Page 40: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 41: ...e prone to damage if they come into contact with moisture We recommend you use a waterproof sealant to ﬁll any gaps or joins in order to minimise the risk of water entering 3 Major Defects If the manufacturer is satisﬁed that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to o...

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