ABL eMH1 WALLBOX Operating Manual Download Page 65

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11. STANDARDS, GUIDELINES

AND TRADEMARKS

GENERAL STANDARDS

ELECTROMAGNETIC COMPATIBILITY STANDARDS (EMC)

DEVICE SAFETY STANDARDS

2014/30/EU

EMC Directive

2011/65/EU

RoHS Directive

2012/19/EU

WEEE Directive

2014/35/EU

Low Voltage Directive

IEC 61851-21-2

Conductive charging systems for electric vehicles -

Part 21-2: EMC requirements for off-board

electric vehicle charging systems

IEC 61851-1 Ed. 3

Electrical equipment for electric road vehicles -

conductive charging systems for electric vehicles – Part 1:

General requirements

IEC 60364-7-722 Ed. 1

Low voltage installations – Part 7-722:

requirements for operation in special operating sites,

premises and installations – power supply for electric vehicles

Summary of Contents for eMH1 WALLBOX

Page 1: ...eMH1 Wallbox Operating Manual EN ...

Page 2: ...2 Congratulations on your new eMH1 Wallbox Your eMH1 is compact It s easy to use With a maximum of safety ...

Page 3: ...s included 18 4 Accessories 19 Charging procedure 5 Charging 24 Resolving errors 6 Error messages 39 7 Display window 50 8 Shutdown 54 Appendix 9 Definitions 59 10 Technical specifications 60 11 Standards guidelines and trademarks 65 12 Warranties and guarantees 68 13 Disposal advice 70 CONTENTS ...

Page 4: ...4 1 Safety and user information 5 SAFETY FIRST ...

Page 5: ...ations for operating electrical devices always apply Indicates Dangerous electrical currents Dangers to life and limb Indicates Risks arising from damage to the device Risks for other users Indicates Important information and particularities 1 SAFETY AND USER INFORMATION ...

Page 6: ...The installation site must offer protection against rain and running water or other liquids The Wallbox is not situated near a heat source The installation site must offer sufficient air circulation Operating temperature p 60 1 SAFETY AND USER INFORMATION ...

Page 7: ...height is be tween 140 and 160 cm floor to bottom edge of housing The installation site must be freely accessible The mounting substrate must be level and firm Minimum distances to other technical installations must be observed If unsure please contact your specialist electrical contractor 222 mm 262 mm 140 cm bis 160 cm ...

Page 8: ...nstalled especially If unsure please contact your specialist electrical contractor Ideally cable entry is from the underside of the housing base Above or below surface power supply possible The rated voltage must be observed Rated voltage p 60 The Wallbox must be connected to a protec tive earth conductor 1 SAFETY AND USER INFORMATION ...

Page 9: ...uring the charging procedure The charging cable and the charging connector must not be driven over The charging cable must not be kinked or twisted The charging cable must be coiled tightly and stored Accesso ries p 19 1 SAFETY AND USER INFORMATION ...

Page 10: ...ontractor No modifications must be made to the Wallbox None of the components need to be maintained by the user The Wallbox must be protected by a Type A RCCB Depending on the model variant it may already be incorporated into the eMH1 Wallbox or it must be installed upstream by the specialist electrical con tractor ...

Page 11: ...it breaker C characteristic The eMH1 Wallbox Complies with all technical safety requirements standards and guidelines Standards guidelines p 64 Represents the current state of technology From October 2018 all eMH1 Wallbox model variants are equipped with an RCM14 DC fault current detection is required by law in many coun tries The RCM14 means there is no need for a Type B RCCB ...

Page 12: ...or the Wall box and supplied by the manufacturer must be used Accessories p 19 The housing cover of the Wallbox must be locked The Wallbox must be checked regularly for its technically sound condition The T button of the RCCB must be tripped once every 6 months See the op erating manual available at www abl de In case of damage contact your local distributor first ...

Page 13: ...13 2 Your model variant 14 3 Components included 18 4 Accessories 19 INTRODUCTION ...

Page 14: ...14 1 Open the cover 3 p 15 A Cover B Type plate 2 The type plate is located under the cover 2 YOUR MODEL VARIANT Type plate Model variants A B ...

Page 15: ...IP rating I Disposal notice D Standard J Read instructions advice E Standard K CE label F Country of manufacture L Barcode 1WXXXX 230 400V 50Hz 16A IP44 IEC 61851 1 IEC 61439 7 ACSEV MADE IN GERMANY ABL SURSUM Bayer Elektrozubehör GmbH Co KG B A C Druck Trägermaterial Abmaße D 62x60mm BROTHER DK 22212 Endlos Etik Film 62mm x 15 24m 9 sw fortlaufende Seriennummer Fertigungs datum 0889 1 W x x x x 0...

Page 16: ... the vehi cle s charging socket No voltage will be applied to the charging cable via the current carrying contacts unless it is locked into place G PE Protective Earth conductor B PP Proximity Pilot signaling contact A CP Control Pilot signaling contact H L2 Current carrying conductor N Neutral conductor C L1 Current carrying conductor D L2 Current carrying conductor E L3 Current carrying conducto...

Page 17: ...s connected to both the Wallbox and the vehicle No voltage will be applied to the charging cable via the current carrying contacts of the socket unless it is locked into place ABL offers suitable charging cables as accessories Accessories p 19 G PE Protective Earth conductor B PP Proximity Pilot signaling contact A CP Control Pilot signaling contact C L1 Current carrying conductor D L2 Current car...

Page 18: ... after unpack ing whether all components are included 2 In case of missing components please contact your local distributor eMH1 Wallbox Installation manual 2 x keys 3 x screws countersunk 5 x 60 mm T20 Drilling template 3 x wall plugs 8 x 40 mm ...

Page 19: ...urity for the pole and has an integrated tube to protect the power supply The founda tion block is made from grade C 25 30 concrete and complies with expo sure classes XC4 and XF1 4 x M12 V2A mounting screws are included Mounting pole Powder coated metal mounting pole with LED lighting suitable for all eMH1 Wallboxes with or without mounting plate h 1650 w 285 d 150 Wallbox not included ...

Page 20: ... Mounting plate for all eMH1 Wallboxes USB RS485 Converter To select charging currents via a serial RS485 interface on the EVCC Virtual COM Port USB Type B RS485 RJ12 and MOLEX 5557 incl software and two supply cables ...

Page 21: ...the efficient and safe distribution of the existing domes tic power supply Further information available at www abl de Suitable for load management with all eMH1 Wallboxes incl control unit phase current measurement power adapter and RS485 USB adapter cable ...

Page 22: ... adapter cable acc to IEC 62196 2 32 A 240 415 V AC 3 phase Length ca 4 m IP44 splash protection rating acc to IEC 62196 2 20 A 240 415 V AC 3 phase Length ca 7m IP44 splash protection rating 32 A 230 V AC length ca 4 m single phase splash proof IP44 Type 2 Type 2 Type 2 Type 1 ...

Page 23: ...23 CHARGING PROCEDURE 13 Charging 24 ...

Page 24: ...24 13 CHARGING Before the charging procedure During the charging procedure After the charging procedure LED operating states On On Flashing Flashing Off Off ...

Page 25: ...e 1 Check that the LED indicators of the Wallbox display this operat ing state The vehicle may now be connected Error messages are also displayed via the LEDs p 38 The green LED flashes every 5 seconds The blue LED is continuously Off Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec ...

Page 26: ...ure 1 Keep the button on the Type 1 charging connector pressed down The button is located on the top of the Type 1 charging connector 2 Pull the Type 1 charging con nector from the Type 1 storage compartment TYPE 1 CHARGING CABLE 3 p 29 4 p 29 Type 1 storage compartment Button 13 CHARGING ...

Page 27: ...ter the charging procedure 1 Gently lift the Type 2 charging connector from its storage compartment 2 Pull the Type 2 charging connec tor down to remove it from the Type 2 storage compartment TYPE 2 CHARGING CABLE 3 p 29 4 p 29 Type 2 storage compartment 13 CHARGING ...

Page 28: ...ocedure After the charging procedure 1 Open the cover of the Type 2 charging socket 2 Plug the Type 2 charging con nector into the Type 2 charging socket 3 p 29 4 p 29 Type 2 charging socket cover Type 2 charging connector TYPE 2 CHARGING SOCKET 13 CHARGING ...

Page 29: ... Before the charging procedure During the charging procedure After the charging procedure 3 Open the vehicle s charging socket 4 Plug the charging connector into the vehicle s charging socket 13 CHARGING ...

Page 30: ...will start automati cally as soon as the vehicle has been recognised 2 p 31 3 p 32 The charging procedure will only start when the vehicle has been connected the vehicle s charging timer is activated Sequence B1 The Wallbox is waiting for the vehicle to initiate the charging procedure The green LED is continuously On The blue LED is continuously Off 1sec 1sec 1sec 1sec 1sec 1sec 13 CHARGING ...

Page 31: ...hat the LED indicators of the Wallbox dis play this operating state The charging procedure will start automatically as soon as the vehicle has been recognised Sequence C2 The Wallbox is charging The green LED is continuously Off The blue LED is continuously On 1sec 1sec 1sec 1sec 1sec 1sec 13 CHARGING ...

Page 32: ...tate The charging procedure can be interrupted manually at the vehicle The charging procedure is automatically terminated by the vehicle when the charging procedure has been completed The green LED is continuously Off The blue LED flashes every 2 seconds Sequence B2 The charging procedure has been interrupted or completed 1sec 1sec 1sec 1sec 1sec 1sec 13 CHARGING ...

Page 33: ...charging procedure After the charging procedure 1 Pull the charging connector from the vehicle s socket 2 Close the vehicle s charging socket 6 p 37 3 5 Type 1 charging cable p 34 Type 2 charging cable p 35 Type 2 charging socket p 36 13 CHARGING ...

Page 34: ... Type 1 charging connector 4 Insert the Type 1 charging con nector into the Type 1 storage compartment 5 Coil the charging cable up tightly and store it ready for the next charging procedure 6 p 37 Type 1 charging connector Type 1 storage compartment Button After the charging pro cedure the charging connector must not be exposed remain plugged into the vehicle TYPE 1 CHARGING CABLE 13 CHARGING ...

Page 35: ...stor age compartment 4 Gently lower the Type 2 charging connector 5 Coil the charging cable up tightly and store it ready for the next charging procedure 6 p 37 After the charging proce dure the charging con nector must not be exposed remain plugged into the vehicle Type 2 charging connector Type 2 storage compartment TYPE 2 CHARGING CABLE 13 CHARGING ...

Page 36: ...arging socket 4 Close the cover of the Type 2 charging socket 5 Coil the charging cable up tightly and store it ready for the next charging procedure 6 p 37 After the charging proce dure the charging con nector must not be exposed remain plugged into the vehicle Type 2 charging socket cover Type 2 charging socket TYPE 2 CHARGING SOCKET 13 CHARGING ...

Page 37: ...cle may now be connected The actual charging time depends on The type of battery fitted to your vehicle The charge currently remaining in the battery It is therefore not possible to make a firm prediction of the charging time 13 CHARGING The green LED flashes every 5 seconds The blue LED is continuously Off Sequence A The Wallbox is ready for use 1sec 1sec 1sec 1sec 1sec 1sec ...

Page 38: ...38 6 Error messages 39 7 Display window 50 8 Shutdown 54 RESOLVING ERRORS ...

Page 39: ...39 LED presets Only green LEDs Only blue LEDs Both LEDs 6 ERROR MESSAGES LED operating states On On Flashing Flashing Off Off ...

Page 40: ...ch the power supply off and then back on again 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved The green LED flashes four times The blue LED is continuously Off 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms ...

Page 41: ...econds 2 If the error continues to occur take the Wallbox out of opera tion permanently Shutdown p 54 Contact your specialist electrical contractor to check the charging cable and the Wallbox for cor rect functioning 3 If no fault could be detected with the charging cable check the vehicle Contact a qualified spe cialist repairer for this purpose The green LED flashes twice The blue LED is continu...

Page 42: ...charging connec tor back into the vehicle 2 Return the CP switch to the I position 3 Ensure that the charging connector sits correctly in the vehicle socket The green LED is continuously Off The blue LED flashes four times 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms A B In principle the charging procedure is always terminated by the electric vehicle not by the Wallbox The Wallbox i...

Page 43: ... periodic self test The green LED flashes three times Then the blue LED flashes once 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 1 Switch the power supply off and then back on again 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved ...

Page 44: ...s interrupted for 30 seconds and then restarted automatically The charging procedure is cancelled A new charging procedure is only possible after disconnecting the vehicle from the Wallbox 2 Take the Wallbox out of operation permanently Shutdown p 54 Check the vehicle for electrical faults in the charging system Contact a qualified specialist repairer for this purpose When error messages are displ...

Page 45: ...D flashes once Then the blue LED flashes three times 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 1 Switch the power supply off and then back on again 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved ...

Page 46: ...D flashes twice Then the blue LED flashes twice 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 1 Switch the power supply off and then back on again 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved ...

Page 47: ... 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 1 Switch the power supply off and then back on again 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved 3 If the error continues to occur check the vehicle Contact a qualified specialist repairer for this purpose ...

Page 48: ...erature monitor interrupts the charging procedure After 10 minutes the charging proce dure is reinitiated automatically 2 Error code F8 is shown if the temperature inside the housing remains at between 60 and 80 Celsius F8 p 41 3 The charging procedure is reinitiated as soon as the temperature inside the housing has fallen to below 60 Celsius 4 Ensure better cooling and or shading of the Wall box ...

Page 49: ...ernately flash three times each 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 200ms 1 The Wallbox automatical ly re initiates the charging procedure after 60 seconds and repeats this process for 10 minutes 2 If the error continues to occur take the Wallbox out of oper ation permanently Shutdown p 54 Contact your specialist electrical contractor to have the error resolved ...

Page 50: ...NDOW 1 Open the cover 3 p 51 4 p 51 2 Locate the power meter in the central display window The display window is located in the upper part of the housing A Cover B Upper part of housing Illustration is approximate C Display window D Power meter A B C D ...

Page 51: ...51 Energy consumption Circuit breaker 7 DISPLAY WINDOW 3 Read the energy con sumption shown by the digital display 4 Close the cover Tool Key A Digital display B Cover Illustration is approximate A B ...

Page 52: ...in the upper part of the housing A Cover B Upper part of housing Illustration is approximate C Display window D RCCB A B C D From October 2018 all eMH1 Wallbox model variants are equipped with an RCM14 The RCM14 conducts a self test before each charging procedure If the test returns an error the LEDs will show the respective error sequence Error messages p 39 ...

Page 53: ...nd flick its pivot lever into the center position 5 Flick the pivot lever to the 0 position A Pivot lever B T button Illustration is approximate C Cover The RCCB s T button checks the correct functioning of the Wallbox must be tested every six months If the T button does not trip take the Wallbox out of operation permanently Shutdown p 54 Contact your local distributor C B A ...

Page 54: ...OWN 1 Open the cover 3 4 p 55 2 Locate the RCCB in the central display window The display window is located in the upper part of the housing A Cover B Upper part of housing Illustration is approximate C Display window D RCCB A B C D ...

Page 55: ...nnection to the electricity grid is now interrupted The Wallbox can no longer carry out charging procedures 4 Close the cover Tool Key In the absence of an RCCB the cir cuit breaker in the domestic power distribution must be switched off in order to take the Wallbox out of operation temporarily or perma nently A Pivot lever B Cover ...

Page 56: ...l display window The display window is located in the upper part of the housing A Cover B Upper part of housing Illustration is approximate C Display window D RCCB A B C D The electrical de installation of the Wallbox must always be carried out by a qualified specialist electrical contractor ...

Page 57: ... Flick the pivot lever to the 0 posi tion Connection to the electricity grid is now interrupted The Wallbox can no longer carry out charging procedures 4 Switch off the circuit breaker in the domestic power distribution 5 Close the cover Tool Key A Pivot lever B Cover ...

Page 58: ...58 APPENDIX 9 Definitions 59 10 Technical specifications 60 11 Standards guidelines and trademarks 65 12 Warranties and guarantees 68 13 Disposal advice 70 ...

Page 59: ... EVCC Electric Vehicle Charge Control RCBO Residual current operated Circuit Breaker with Overcurrent protection RCCB Residual Current Circuit Breaker LED Light Emitting Diode RCM Residual Current Monitor RFID Radio Frequency Identification T button Testing button EXPLANATION ...

Page 60: ...lt current detection DC RCM I n d c 6 mA DC RCM I n d c 6 mA EVCC 2 2 Compliance IEC 61851 1 IEC 61851 1 Control Customization Internal RS485 interface Internal RS485 interface Terminal block up to 50 mm up to 50 mm Operating temperature 30 C to 50 C 30 C to 50 C Storage temperature 30 C to 85 C 30 C to 85 C Rel humidity 5 to 95 no condensation 5 to 95 no condensation Class of protection I I Degre...

Page 61: ... RCCB Type A 30 mA DC fault current detection DC RCM I n d c 6 mA EVCC 2 Compliance IEC 61851 1 Control Customization Internal RS485 interface Terminal block up to 50 mm Operating temperature 30 C to 50 C Storage temperature 30 C to 85 C Rel humidity 5 to 95 no condensation Class of protection I Degree of protection housing IP54 Overvoltage category III Dimensions 272 x 221 x 116 mm H x W x D Weig...

Page 62: ... 6 mA DC RCM I n d c 6 mA EVCC 2 2 2 Compliance IEC 61851 1 IEC 61851 1 IEC 61851 1 Control Customization Internal RS485 interface Internal RS485 interface Internal RS485 interface Terminal block up to 50 mm up to 50 mm up to 50 mm Operating temperature 30 C to 50 C 30 C to 50 C 30 C to 50 C Storage temperature 30 C to 85 C 30 C to 85 C 30 C to 85 C Rel humidity 5 to 95 no condensation 5 to 95 no ...

Page 63: ...ion DC RCM I n d c 6 mA DC RCM I n d c 6 mA EVCC 2 2 Compliance IEC 61851 1 IEC 61851 1 Control Customization Internal RS485 interface Internal RS485 interface Terminal block up to 50 mm up to 50 mm Operating temperature 30 C to 50 C 30 C to 50 C Storage temperature 30 C to 85 C 30 C to 85 C Rel humidity 5 to 95 no condensation 5 to 95 no condensation Class of protection I I Degree of protection h...

Page 64: ...64 10 TECHNICAL SPECIFICATIONS 221 mm 116 mm 272 mm ...

Page 65: ...1 21 2 Conductive charging systems for electric vehicles Part 21 2 EMC requirements for off board electric vehicle charging systems IEC 61851 1 Ed 3 Electrical equipment for electric road vehicles conductive charging systems for electric vehicles Part 1 General requirements IEC 60364 7 722 Ed 1 Low voltage installations Part 7 722 requirements for operation in special operating sites premises and ...

Page 66: ...rademark law and the property rights of the respective registered owners All trademarks trading names or company names marked here as such are or may be trademarks or registered trademarks of their respective owners All rights not explicitly granted here are reserved The absence of an explicit marking of trademarks used in this manual must not lead to the conclusion that a name is free from the ri...

Page 67: ... CE certification and declaration of compliance The Wallbox carries the CE mark The respective compliance declarations can be obtained from ABL SURSUM Bayerische Elektrozubehör GmbH Co KG on request and are available at www abl de for download ...

Page 68: ...roduct that have not been explicitly authorized by ABL or described in the guidelines for authorized service partners the manufacturer s warranty obligations become void with immediate effect On site repairs are generally excluded by the manufacturer In case of disregard of this provision all guarantee and warranty provisi ons become void with immediate effect Should problems occur when operating ...

Page 69: ...port costs However the manufacturer further rejects any damage claims that can be shown to have resulted from improper use neglect or modifications from repair attempts by unauthorized persons or force majeure Consider leaving the final installation to a qualified and autho rized electrical contractor Should malfunctions occur that can be shown to have resulted from improper mounting and instal la...

Page 70: ...ical and electronic devices including accessories must be disposed of separate from household trash The materials are recyclable as marked By re using recycling or through other forms of pro cessing obsolete devices you make an important contribution to environmental protection ...

Page 71: ...Albert Büttner Straße 11 D 91207 Lauf Pegnitz Tel 49 0 9123 188 0 Fax 49 0 9123 188 18 info abl de www abl de ABL SURSUM Bayerische Elektrozubehör GmbH Co KG ...

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