Abicor Binzel ROBO Compact W500, Operating Instructions Manual

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EN - 2
ROBO Compact W500 / W600
EN Original operating instructions
© The manufacturer reserves the right, at any time and without prior notice, to make such changes
and amendments to these operating instructions as become necessary due to misprints, inaccuracies
or product enhancements. Such changes will, however, be incorporated into subsequent editions of
the service manual.
All brand names and trademarks that appear in these operating instructions are the property of their
respective owners/manufacturers.
All contact details for the ABICOR BINZEL national subsidiaries and partners worldwide can be
found on our website at www.binzel-abicor.com.
1 Identification
EN - 3
1.1 Marking EN - 3
2 Safety EN - 4
2.1 Designated use EN - 4
2.2 Responsibilities of the user EN - 4
2.3 Personal protective equipment
(PPE)
EN - 4
2.4 Classification of the warnings EN - 5
2.5 Emergency information EN - 5
3 Product description EN - 5
3.1 Technical data EN - 6
3.2 Abbreviations EN - 7
3.3 Nameplate EN - 7
3.4 Signs and symbols used EN - 7
4 Scope of delivery EN - 8
4.1 Transport EN - 8
4.2 Storage EN - 9
5 Functional description EN - 9
6 Putting into operation EN - 10
6.1 Setting up and connecting the
torch neck and cable assembly EN
- 11
6.1.1 Euro CC EN - 12
6.1.2 RPC EN - 12
6.2 Connecting the torch neck to
the torch mount
EN - 13
6.3 Connecting the coolant EN - 14
6.3.1 Connecting and adjusting the
shielding gas volume EN - 15
6.3.2 Connecting the control lead EN - 15
6.4 Feeding in the wire EN - 16
7 Operation
EN - 16
7.1 Welding process EN - 17
8 Putting out of operation EN - 17
9 Maintenance and cleaning EN - 18
9.1 Maintenance intervals EN - 19
9.2 Wire guide EN - 19
9.3 Replacing wear parts EN - 19
9.4 Cleaning the cable assembly EN - 21
9.5 Cleaning the wire brake (optional
version with wire brake)
EN - 22
10 Faults and troubleshooting EN - 23
11 Disassembly EN - 24
12 Disposal EN - 25
12.1 Materials EN - 25
12.2 Consumables EN - 25
12.3 Packaging EN - 25
13 Options EN - 26
13.1 Wire brake EN - 26