Abbey Machinery VF1500T Maintenance, Operating Instructions And Spare Parts Lists Download Page 48

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Cable Controls

No. Qty. Part No.

Description

H-03P40A1X3GKZ1 3/8” 3 Bank Valve Chest

FB-0099.21.24.02

3 Section Actuator kit

FB-0099.30.36.51

P40 Fitting Kit3/8”Badestnost

FB-1501-1003

Single Actuator for cables

FB-971630-03000

3m Cable

H-P40-8

Detent Kit

Kit Number=ABY9982

Summary of Contents for VF1500T

Page 1: ...Vertical Auger TUB FEEDER All Models ...

Page 2: ...lighting is working correctly Check all safety guarding and devices are fitted and in good working order Check all lubrication points and grease Check that knifes are fitted securely KEEP CLEAR OF SHARP EDGES Check and ensure the right PTO shaft is cut to the correct length recommended shear bolt should be fitted Visually check the driveline and check the conveyor chain tension Check machine runni...

Page 3: ... maintenance 14 5 1 Pre Season Abbey Tub Feeder Maintenance 23 6 0 Replacement Parts 24 7 0 Warranty 53 IMPORTANT NOTE 1 Drawings in this manual are not to scale 2 While every care is taken to ensure that all information in this manual is correct the manufacturer cannot be held responsible for any errors or omissions therein 3 When ordering parts ensure you have the correct reference number and al...

Page 4: ...ove are the recommended max Load weights not to be exceeded by feeder operators In many applications these weights will not be achieved particularly if the feeder is used to process High dry matter feedstuffs The raised top retaining ring offered on feeder models is intended as an overflow ring for use with high dry matter material The raised top retaining ring is not intended and must not be used...

Page 5: ...e machine open The ingredients are weighed by the feeder weighing system as they are loaded and unloaded A range of functions on the digital scales allows a number of formulae for each ration to be stored The feeder can be fitted with one of three systems for feeding out the ration The standard system is a conveyor used to transfer the ration to the feed passage The second optional system is an el...

Page 6: ... the machine is operating Rotating knifes and fodder i e round bales inside the machine may cause injury Keep clear of tub top edge while machine is working 8 Always check the machine is in good working order before starting it 9 Non standard Abbey parts should not be used on the feeder especially not on the weighing system 10 Under no circumstances should anyone climb the ladder while the machine...

Page 7: ...re required to enter the machine 21 Do not stand over or above the machine when loading it e g for manual loading All baled fodder should be opened on the ground before loading it into the machine Extreme care should be taken when loading the feeder manually 22 Never work PTO shafts which are not fully engaged on their mating 6 spline shafts or nor fully guarded 23 Never use the Tub Feeder to mix ...

Page 8: ...ne is functioning correctly before filling the machine Also read through and understand the accompanying digital scales manual before operating the feeder 5 Check that the wheel nuts are tight and hubs are greased Check Tyre Pressures 235 75 R17 5 7 bar 30 l1 5x14 SHD 8 0 bar 400 60 15 5 4 7 bar 405 60 15 5 7 1 bar 435 50 x 19 5 8 bar 6 Ensure all persons are aware that the machine is about to sta...

Page 9: ...9 Abbey Tub Feeders 6 0 SETTING UP FOR USE Wiring ...

Page 10: ...ey Tub Feeders 6 0 SETTING UP FOR USE Wiring We wire the indicator clock up to the lights junction box on the machine Below is the Wiring diagram Once side lights are turned on there is power to the indicator ...

Page 11: ...11 Abbey Tub Feeders 6 0 SETTING UP FOR USE Wiring ...

Page 12: ...e aware it is about to be started up 2 If necessary zero the scales first and then select a pre programmed recipe if required Once the correct recipe for the particular animals has been selected loading of the feeder can begin 3 Start the engine running at low tractor r p m i e 1800 2000 r p m for mixing 4 The following sequence should be used to load the machine for best mixing results a Round ba...

Page 13: ... is empty Never close the dour more than 12 inches from the fully open position when the machine is unloading 4 Start the PTO and keep the tractor r p m between 1900 2100 r p m The unloading rate of the feed can be controlled by the forward speed of the tractor It can also be controlled by the amount that the unloading door is open and the speed of the conveyor 5 The feed can be unloaded once the ...

Page 14: ...llowing is a suggested method of feeding out the mixed load using the conveyor after your feeder is in position in front of the feeding area is 1 Gradually open the door to the predetermined position A low setting for materials that flow easily and a higher setting for more high fiber dry mixes 2 Slide the conveyor out to the correct side and by the amount required Its position can be changed duri...

Page 15: ...roblems 9 Warning Maintaining or adjusting the conveyor must only be made by obeying safety warning No 2 10 Warning If the operator is required to enter the feeder ensure that the machine cannot be started unintentionally by obeying safety warning No 2 particularly if cleaning the feeder is required 11 Check gearbox oil reservoir levels daily Gearbox Top 85W 140 with Ep aditive should be used Plea...

Page 16: ...rm material at all times The following is normal operational maintenance on the belt conveyer throughout the operational season Wash down elevator Grease bearings Check flange bearing bolts are tight Check that tensioner bolts are tight and rollers are all square It is vital that side skirts don t get damaged to let material get under the belt Never let material knowing get under the belt Check th...

Page 17: ...sides Remove belt joiner cable and remove belt from the elevator Clean out cage rollers completely with a bush and air gun Clean bearings completely and grease Check rollers and shaft are straight Place belt flat on the ground and measure the long sides Check that they are even A and the width C is consistent from one end to the other Measure the diagonal corers and check that they are even and be...

Page 18: ...ts on as shown Double check position of rollers Run elevator Instructions for Slat and Chain Elevators With Slat and chain elevators the procedure is slightly different There is no need to remove the chain but to loosen the chain by slacking either one or two of the rollers so it is easier to clean the underside of the slats and around the sprockets Make sure the chain is well lubricated and repla...

Page 19: ...rbox bolts Ref Page 21 Tighten wheel nuts Check tyre pressure and grease wheel hubs Check bolts on knives Check bolts between auger and gearbox Ensure any additional components are operating correctly i e elevator hydraulic counter knives and electric controls Completely Strip down belt elevator and clean down cage rollers and bearing Check Sharpness of knives and replace if required Wash down Fee...

Page 20: ...g The opposite end of this hose connection to the top of the planetary box access to this connection is through a flange on the side of the auger tube 4 Refill the Oil into the gearbox via the bottom hose on reservoir Pumping the oil into the gearbox using e g a barrel pump will reduce the filling times A planetary gearbox requires a minimum of 18 litres of oil 5 Reconnect the hose to the reservoi...

Page 21: ...ou wish to raise 7 When raising the machine always use an axle stand as an safety device Put under axle before lifting takes place and raise stand every few inches or whenever possible Do not attempt to lift the machine unless you have a secondary device to support its weight other than the lifting jack Note Before removing the wheel if the wheel is over 25kg s it is recommended that you have anot...

Page 22: ...lock washer are on top inside the barrel Torque the bolts to 210 N M VF1000 VF1050 VF1250 VF1850 VF2250 VF2850 M16 x 75s Grade 12 9 Bolts M16 Washer Gasket ABY VF1201 212 M16 Nord Lock Washers M16 Grade 12 Nuts The bolt head goes underneath the machine and the nut and nord lock washer are on top inside the barrel Torque the bolts to 320 N M TUB BASE Gearbox Nord Lock Washer Nord Lock Washer Standa...

Page 23: ...Ref Page 21 210N M for VF800 and VF1500 320N M for all other models Gearbox to auger connecting studs Knife bolts The M20 weigh bar bolts only should be tightened Check the weighing system prior to loading the machine to ensure the system is working and weighing accurately Optimum performance and effective feeding can only be produced with consistent loads always ensure the weighing system is work...

Page 24: ...10X25 18 Circlip 4 CLP 28mm E 6 M10X60 L Nut Washer 2 DIN933 M10X60 19 Counter Blade Hinge Pin 2 ABY 9809 7 Door Cable 2 5 3360mm 2 ABY 9937 20 Counter Blade Locking Pin 2 ABY 9811 8 R Clip 4mm 1 CLP 3553 21 M16X40 L nut Washer 1 Din933 M16x40 9 M8X20 Cuphead Bolt L Nut 16 Din4 6 M8 X 20 21A Spring 1 ABY 9789 10 M16X40 L NUT Washer 2 Din933 M16x40 22 M6x20 2 Din933 M6x20 11 M12x30 Cuphead Bolt L N...

Page 25: ... 5 Stainless Tray Cover 2 ABY 9802 16a Twin Tub Lad Short S Bar 1 ABY9877S 6 Door Rubber Hinge Angle 2 ABY9805 L R 17 Ladder Long Stay Bar 1 ABY9877L 7 Door Rubber Retaining Bar 2 ABY 9804 17a Twin Tub Lad Long S Bar 1 ABY9877LT 8 Rear Door Large Side Panel 2 ABY9806 L R 18 Digital Ind Mount Bracket 1 ABY9880 A 9 Rear Door Small Side Panel 2 ABY9803 L R 19 Oil Reservoir 1 ABY 9815 10 Door Rails 2 ...

Page 26: ... Side Panel left 1 ABY9806 L MD 3 Rear Door Tray 1 ABY9801 MD 4 Rear Door Stainless 1 ABY9802 MD 5 Top Ram Pin 1 ABY 9194 6 Bottom Ram Pin 1 ABY 9145 7 Rear Door Right Side Panel Right 1 ABY9806 R MD 8 Rear Door Rubber Hinge 1 ABY 9874 9 Door Rubber Retainer 1 ABY 9862 10 Door Rubber 1 ABY 9998 11 M14 x 40mm 2 DIN933 M14X40 12 M12 x 30mm 5 DIN4 6 M12X30 ...

Page 27: ...54 4 Ladder Short Stay Bar 1 ABY9877ST 13 Side Door Tray Stainless 2 ABY 9852 4A Twin Tub Lad Short S Bar 1 ABY9877S 14 Side Door Tray 2 ABY 9851 5 Ladder Long Stay Bar 1 ABY9877L 15 Side Door Rubber Retainer 2 ABY 9856 5A Twin Tub Lad Long S Bar 1 ABY9877LT 16 Side Door Rubber Hinge 2 ABY 9874 6 Light Socket Position 1 ABY 9510 17 Tray Hinge Angle Right 1 ABY 9850 R 7 Oil Reservoir 1 ABY 9815 18 ...

Page 28: ... 1 ABY 9878 18 Side Door Stainless 2 ABY 9852 5A Spring 1 ABY 9789 19 Side Door Lip Rubber 2 ABY 9999 6 M6x20 L Nut Washer 2 Din933 M6x20 20 Side Door Rubber 2 ABY 9998 7 M8 x 20 L Nut 3 Din933 M8X20 21 M12 x 30 Cuphead L Nut 10 DIN4 6 M12X30 8 Junction Box 1 ABY9881 A 22 M12x30 L Nut 4 Din933 M12x30 9 M6x20 L Nuts Flat Washer 4 Din933 M6x20 23 PIN 1 X 4 Linch Pin 2 ABY9145 10 M10X25 L Nut Washer ...

Page 29: ...5 L Nut Washer 2 DIN933 M10X25 5 M12 x 30 Cuphead L Nut 5 DIN4 6 M12X30 17 M12x30 L Nut 2 Din933 M12x30 6 M12x30 L Nut 4 Din933 M12x30 18 M10X30 L Nut Washer 6 Din933 M10x30 7 M8x20 Cuphead L Nut 12 DIN4 6 M8X20 19 Nylon Washer 1 ABY 9878 8 M12x60 Cuphead L Nut 28 DIN4 6 M12X60 20 M16X40 L nut Washer 1 Din933 M16x40 9 PIN 1 X 4 Linch Pin 2 ABY9145 20A Spring 1 ABY 9789 10 Door Ram 2 ABY4926 21 M6x...

Page 30: ...16 3 Door Rubber Hinge Angle 1 ABY 9803 13 Ladder Short Stay Bar 1 ABY 9877S 4 Door Rubber Hinge VF8 1 ABY 9861 14 Ladder VF8 1 ABY9813 5 Door Rubber Retainer Bar 1 ABY 9862 15 Ladder Long Stay Bar 1 ABY 9877L 6 Stainless for Vf8 Tray 1 ABY 9852 8 16 Digital Indicator Mt Bracket 1 ABY 9971 7 VF8 Tray 1 ABY 9860 17 Bolt on Ram Bracket 2 ABY 4926 B 8 Slotted Door Angle 1 ABY 9863 9 VF8 Door 1 ABY 98...

Page 31: ...ox C3A 1 COM5367005013 14 M16x60 L Nut 24 Din 933 M16 x 60 5 M16 x 30 8 Din 933 M16X30 6 T60 PTO Shaft 1 COM0762329610 Optional 7 Som Gearbox 21 1 1 COM57175040536 AF2A Beet Knifes 1 ABY 9826 8a M16 x 70 L Nut 15 M16X70S FT AF2B Auger Wing 1 ABY9894 8b M14X180 L Nut 16 DIN912 M14X180 AF3A Knife Backing Plates Std 8 ABY 9827 9a Extra Feed Out Arm 1 ABY 9825 12 AF3B Backing Blade Knife Exten 1 ABY 9...

Page 32: ...0 1 ABY 6861 6 M16x40 L Nut Washers 2 Din 933 M16 x 40 17c Tub Auger VF12 1 ABY6862 7 M16x30 L Nut Washers 2 Din 933 M16 x 30 18 M12x40 L Nut 6 Din 931 M12 x 40 8 T60 PTO Shaft 1 COM0762327310 Optional 9a Som Gearbox 21 1 1 COM57175040536 AF2 Mid Shaft Housing 1 ABY 563 H 9b Som Gearbox 21 1 T Box 1 COM57170008543 AF3 Beet Knifes 1 ABY 9826 9c Som Gearbox 20 1 T Box 1 COM57170008571 AF4 Auger Wing...

Page 33: ... ABY 9145 7 M6x20 L Nuts Flat Washer 4 Din933 M6x20 23 Pin 1 x6 Linch Pin 1 ABY 9194 8 Top Hose Channel 1 ABY 9828 24 Hinged Panel Left Right 1 ABY 9833 L R 9 M12X30 L Nut 6 Din933 M12 x 30 25 Rubber Retaining Bar 1 ABY 9834 10 Conveyor Top Panel 1 ABY 9829 26 Hinged Panel Rubber 1 ABY 9835 11 M8x20 L Nut 4 Din933 M8 x 20 27 Front Hose Channel 1 ABY 9836 12 Outer Door Rail 2 ABY9800 28 M8x20 L Nut...

Page 34: ...aring 2 BRNUCF206E 18 6 M8 x 65 L Nut 1 Din933 M8x65 19 Lower Panel 1 ABY 9838 7 7 x 8 x 25 Parallel Key 2 Keysk 8 x7 x 25 20 Conveyor Chain Sprocket 4 ABY 1043 8 Motor to Shaft Connector 1 ABY 9840 21 Tub Conveyor Drive Shaft 1 ABY 16592 S 9 Conveyor Centre Panel 1 ABY 9842 22 Circlip Ext 1 1 8 4 CLP 28mm E 10 Conv Chain 108 Link incl Joiner 2 ABY 1050 23 M8 x 25 Counter Sunk Bolt 22 DIN7991 M8X2...

Page 35: ...1 ABY 143 5 Back Roller 1 ABY 144 6 Chassis 740mm 1 ABY 140 7 Belt 1425mm 1 ABY 21 11 8 Side Skirt Brush 2 ABY 4 26 600 9 Side Skirt Rubber Retainer Bar 2 ABY 142 10 Motor Housing 1 ABY 6996 11 Motor Coupling 2 ABY 6946 12 Motor Coupling Chain 1 ABY 6945 13 Motor Housing Cover 2 ABY 6997 14 Belt Cleaner Bush 2 ABY 4 26 15 Rubber Conveyer Lip 1 ABY9999C 16 Conveyer Side Canvas 2 ABY9990 ...

Page 36: ...AM PARTS Pos Description Qty Part No 1 3 Hole Retaining Bar 4 ABY 6947 2 Elevator Hinge Angle Left 1 ABY 6950 R 3 Elevator Hinge Angle Right 1 ABY 6950 L 4 PVC Elevator Ram Mounting Rail 1 ABY 6948 5 Hydraulic Ram 1 ABY 9768 6 PVC Elevator Upper Ram Mounting Pad 1 ABY 6949 ...

Page 37: ...me 1 ABY1041 16 Motor to Shaft Coupling 1 ABY1046 5 Conveyor Slat 7 ABY9920Z 17 MF80 Hydraulic Motor 1 ABY7003 6 M8X20 Cuphead Bolt 14 DIN 4 6 M8 X 20 18 M12 x 40 Bolt L Nut 2 DIN933 M12x40 7 Conveyor Chain 2 ABY 1045C 19 M6 x 20 L Nut Washer 6 DIN933 M6X20 8 1 1 8 Driver Shaft 1 ABY 16592 20 M12 x 40 Bolt L Nut 16 DIN933 M12x40 9 Conveyor Tray 1 ABY 9873 21 Bearing 4 BRNUCF206E 18 10 Cleaner Rubb...

Page 38: ...ABYPVCSC0009 6 Drive Roller SC PVC 1 ABYPVCSC0004 A1 Flange to Adj Horiz wheel 4 ABYPVCSC0012 7 Motor mounting 1 ABY6996 A2 Shim for Horizontal wheel 4 ABYPVCSC0013 8 Duplex chain 1 ABY6945 A3 Polyamide Horiz Wheels 4 ABYPHW83X33 9 Hydraulic Motor 1 ABY6998 A4 Tubular shim 46X16 4 ABYSHIM46X16 10 Motor housing cover 2 ABY6997 A5 Pin 40x38 axle horiz roller 4 PIN40MMX38MM 11 Removable panel 2 ABYPV...

Page 39: ...eders 6 0 REPLACEMENT PARTS Rollers AM Parts Slats AM Parts Slat Length Type Part Number Side Door Current 905 S ABY9920Z Side Door Old 905 U ABY9920U Fixed Front Door 770 U ABY9844 Sliding Front Door 625 U ABY9844 S ...

Page 40: ... Roller 1 ABY 6953 9 Hydraulic Ram 1 ABY 9577 3 Bearing 2 BRUNCF206E 18 10 15mm Bushing 1 ABY6955 4 Feed Roller Housing 1 ABY 6954 11 25mm Bushing 1 ABY6956 5 Motor Housing Cover 2 ABY 6997 12 Option Positional bracket 1 ABY6957 6 Motor Housing 1 ABY 6996 13 M12x30 L N 5 DIN933 M12X30 7 Motor to shaft Coupling 1 ABY 1046 14 M12x40 Cuphead L N 8 DIN4 6 M12x40 15 M12x40 bolt L N 1 DIN933 M12X40 ...

Page 41: ... Rings AM Parts Pos Description Qty Part No 1 Flat Top Retaining Ring Straight 1 ABY 6959 2 Flat Top retaining Ring Straight Curve 1 ABY 6960 3 Flat Top Retaining Ring Curve 1 ABY 6961 ABY6959 ABY6960 ABY6961 Single Auger Set 0 4 4 Twin Auger Set 4 4 4 ...

Page 42: ...42 Abbey Tub Feeders 6 0 REPLACEMENT PARTS Beet Knives AM Parts ...

Page 43: ...on Qty Part No 1 Bolt on Hitch 1 ABY 1003 2 Stand Pin 1 ABY 1004 3 Stand 1 ABY 3507 4 Y Bar 1 ABY 9819 5 Gearbox Cover 1 ABY 9820 6a Side Panel Left 1 ABY 9821 L 6b Side Panel Right 1 ABY 9821 R 7 Chassis Rear Panel 1 ABY 9822 8 Load Cell Mounting Bracket 4 ABY 9823 9 Chassis 1 ABY 9824 ...

Page 44: ...0 5b Axle VF1050 1250 1 ABY 3814 11 Spring 2 ABY 4942 5c Axle VF1450 1 ABY3845C 12 Light Set Cable Lights Sockets 1 ABY 9500 5d Axle VF1500 1 ABY3812 13 M10x30 L Nut 4 DIN 933 M10x30 5e Axle VF1650 1850 2050 1 ABY3845 14 M22x110 L Nut 4 Din 933 M22x110 5f Axle VF2250 2450 2 ABY3845 15a Load Cell Weigh Bar 2 1 8 4 ABY 9983A 5g Axle VF2650 2850 2 ABY3817 GR 15b Load Cell Weigh Bar 2 1 2 4 ABY 9984 6...

Page 45: ... Part No 350X60 Part No 300X50 1a Brake Assembly ADR9RE0014 ADR99R0008 1b Camshaft ADR9RE0014 ADR99R0008 1c Retaining Ring ADR9RE0014 ADR99R0008 1d Washer ADR9RE0014 ADR99R0008 1e M24x1 5 ADR9RE0014 ADR99R0008 2 Spring ADR9RK0004 ADR99R0008 3 Lever ADR9RQ0001 ADR9RQ0001 4 Drum 8 Holes ADR66LNF0804 ...

Page 46: ...46 Tandem Bogie ...

Page 47: ...47 Tandem Axle Steering Boggie ...

Page 48: ...40A1X3GKZ1 3 8 3 Bank Valve Chest 2 1 FB 0099 21 24 02 3 Section Actuator kit 3 3 FB 0099 30 36 51 P40 Fitting Kit3 8 Badestnost 4 3 FB 1501 1003 Single Actuator for cables 5 3 FB 971630 03000 3m Cable 6 1 H P40 8 Detent Kit 2 1 5 3 4 6 Kit Number ABY9982 ...

Page 49: ...49 ...

Page 50: ...50 Notes ...

Page 51: ...51 Notes ...

Page 52: ...52 ...

Page 53: ...ual 6 Warranty claims will only be assessed when all alleged faulty parts have been returned to the manufacturer All parts dispatched to replace damaged parts under warranty consideration are chargeable pending decision on claim 7 For general warranty consideration please see terms and conditions of sale set out overleaf EC Declaration of Conformity for machinery according to Machinery Directive 2...

Page 54: ...ny contracts is intended to affect or prejudice nor will affect or prejudice the contractual rights enjoyed by the purchaser by virtue of the Sale of Goods Act 1893 and 1980 and in particular of sections 12 13 14 and 15 of the said Act of 1893 as amended or where goods are sold outside the jurisdiction of the Republic of Ireland the statutory rights of a Purchaser who is a Consumer as hereinafter ...

Page 55: ...uling on the date of dispatch This clause also applies to backorders All prices are exclusive of V A T and the same together with carriage when charged shall be borne by the Purchaser The Company must be paid in full without deduction in respect of alleged or counterclaims in accordance with the terms specified by the company from time to time and if no date for payment has been specified by the l...

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Abbey Machinery VF1500T, Maintenance, Operating Instructions And Spare Parts Lists

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