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ABB XIO-00, User Manual

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ABB XIO-00 User Manual Download Page 175

 

 

XIO USER MANUAL | 2106424MNAB | 

175

 

 

Figure 8-33: Terminal menu option 

 

Figure 8-34: Terminal screen – cold boot 

 

8.5.8

 

Factory restart from the device loader  

This procedure uses the 32-bit loader to restore the device's startup configuration to its factory defaults. 

Factory defaults can include a generic base configuration or a custom configuration. Customers can 

request custom configurations to address specific requirements in addition to the basic configuration.  
Restoring to factory configuration on a device already in-service causes service disruption and loss of 

network connectivity.  

 

NOTICE – Loss of data.

 A restart with factory defaults deletes all data and previous 

configurations. Current startup and running configurations are lost. Network communication 

parameters are overwritten with factory defaults as well. Perform the procedures in section 

8.1 

Preserve data and configuration

 before restoring factory defaults. We do not recommend triggering 

the restart remotely on a network connection because the device might lose connectivity. Physical 

access to the device is required to reconfigure. 

To restore factory configuration: 

 

 

 

 

 

 

 

Summary of Contents for XIO-00

Page 1: ...ABB MEASUREMENT ANALYTICS USER MANUAL Extendable IO XIO XIO 00 XIO 04 XIO 08 Smart extendable IO Measurement made easy ...

Page 2: ... interfaces 20 2 2 3 External power supply requirements 21 2 2 4 Power port 21 2 2 5 Security switch 22 2 2 6 Reset button 23 2 2 7 COLD button 23 2 2 8 Super capacitor 23 2 3 Embedded software and data 23 2 3 1 Operating system 24 2 3 2 Applications 24 2 3 3 Configuration files 25 2 3 4 Customer data collection files 26 2 4 User interface 26 2 5 Secure service access interface 26 3 Installation 2...

Page 3: ...onfigure the XIO 48 4 6 4 Configure the RMC 51 4 7 Configure serial communication applications COM ports on XIO 04 and XIO 08 58 4 7 1 Configure COM port for communication with ABB devices 59 4 7 2 Configure XIO application export 71 4 7 3 Verify XIO application export on the RMC 72 4 7 4 Configure measurement applications to use XIO values 75 4 8 Configure Ethernet Serial Passthrough 76 4 8 1 Con...

Page 4: ...CP ports 122 7 3 Denial of service DOS threshold rates 124 7 4 Security guidelines 124 7 5 Configure bi level security with security switch 125 7 5 1 Configure non default XIO security code on the RMC 127 7 6 Configure Role Based Access Control RBAC 128 7 6 1 Default access roles 128 7 6 2 Set up and create a new RBAC security control file 129 7 6 3 Edit the security file 130 7 6 4 Create a new us...

Page 5: ...n cleanliness of the XIO 178 9 Ethernet connectivity scenarios 178 9 1 Connection types supported by the XIO 179 9 1 1 Connection types 179 9 1 2 Ethernet modes 180 9 2 IP parameter configuration 180 9 2 1 IP Addressing per Ethernet mode 181 9 2 2 Dynamic and static addressing 181 9 2 3 Private and public addressing 182 9 3 First time local communication 4 port switch mode 183 9 3 1 Configuration ...

Page 6: ...9 9 7 8 Verify access to field devices with PCCU 200 10Wi Fi connectivity scenarios 202 10 1 Connections supported by Wi Fi modes 203 10 2 IP parameter configuration 203 10 3 Wireless network communication 204 10 3 1 Local point to point wireless access to XIO Wi Fi AP by host 204 10 3 2 Local wireless access to RMC by host 205 10 3 3 Local wireless access to XIO Wi Fi client by host 206 11Product...

Page 7: ...d services on the XIO 122 Table 7 4 Open TCP ports on the XIO 122 Table 7 5 Denial of Service DOS threshold rates 124 Table 7 6 XIO security guidelines 124 Table 7 7 Per port RBAC authentication options 134 Table 7 8 Security keys 138 Table 8 1 Restart types 170 Table 9 1 XIO IP addressing per Ethernet mode 181 Table 9 2 Reserved private address blocks 182 Table 9 3 Configuration for first time lo...

Page 8: ...te measures such as but not limited to the installation of firewalls application of authentication measures encryption of data or installation of antivirus programs to protect this product the network its system and interfaces against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB Inc and its affiliates are not liable for da...

Page 9: ...he regulation on technical working materials safety guidelines for tools The regulations and recommendations relating to explosion protection The recommendations for safe working in the case of installation in a Safety Integrity Level SIL loop The regulations that apply in the country of use Potential safety hazards The XIO uses voltages in the range of 12 24 Vdc plus some percent of tolerance The...

Page 10: ...ing the environment Do not dispose of WEEE as unsorted municipal waste Collect WEEE separately WEEE management participation is critical to the success of WEEE collection Do not mix electrical and electronic equipment with general household waste if it displays the crossed out wheeled bin symbol Dispose of it correctly at a recycling facility to save valuable resources and prevent potential negati...

Page 11: ...ce may be performed using USB Wi Fi Bluetooth or an Ethernet connection depending on the XIO model It has extendable IOs using TFIO modules and up to 8 onboard COM serial ports depending on the model to communicate with measurement transmitters additional automation or control equipment flow computers etc There are 3 models of the XIO based on the number of serial communication interfaces they sup...

Page 12: ...iption of each XIO model All XIO models provide backward compatible functionality based on ABB Totalflow software communications and IO technologies They support IO and serial communication expansion All models support a single backward compatible TFIO bus with an IO module capacity of up to 22 modules ...

Page 13: ...4 375 inches 5 18 x 10 06 x 11 11 cm Extends I O capacity only IMPORTANT NOTE For general specifications refer to the Data sheet on the XIO Product page 2 Physical Description 2 1 XIO Housing A DIN rail mountable plastic housing packages the XIO electronic boards and components IMPORTANT NOTE The XIO must be installed on an interior wall or in an enclosure that meets the environmental ratings for ...

Page 14: ... 1 and 2 System status LEDs B Network Ethernet ports 1 and 2 TFIO Module interface male COM 1 COM 8 Serial communication ports XIO 08 and XIO 04 only Reset button paperclip actuated TFIO Module interface female on the side USB mini port Communication card status LEDs The electronic boards are inserted into a backplane at the base and the mounting clips are accessible on the exterior Figure 2 2 ill...

Page 15: ...IN rail when mounted Be sure to ground the DIN rail 2 1 1 Enclosures The XIO can be purchased installed in an enclosure ABB offers the XCORE enclosures described in Table 2 1 For more information and complete specifications see www abb com upstream Table 2 1 XCORE enclosures available Part number Size Weight 2424 24 x 24 x 12 inches 61 x 61 x 30 cm 45 pounds maximum fully loaded system 3630 36 x 3...

Page 16: ...s IMPORTANT NOTE For general specifications refer to the Data sheet listed under Additional information 2 2 1 Communication ports Communication ports provide communication between the XIO and host systems or external devices Factory preconfigured ports support typical communication scenarios The ports support several available communication protocols Ports configured for local communication direct...

Page 17: ...SB 2 0 full speed mode and high speed mode Local communication high speed serial local operator interface Ethernet A Network 1 2 RJ 45 10 100 Mbps Full Duplex auto negotiable not user configurable Two ports A1 and A2 Connection to the corporate network for data collection and local connection Ethernet B Network 1 2 RJ 45 100 Mbps Full Duplex Two ports B1 and B2 Realtime data communication between ...

Page 18: ...imum serial communication speed The supported port speed ranges from 2 400 bps to 115 200 bps XIO COM LEDs XIO 04 and XIO 08 only There are two kinds of COM LED on the front of the XIO device COM LEDs STATUS LEDs Figure 2 6 COM LEDs Legend COM LEDs LED ON OFF 1 Port Enabled Port Disabled 2 Port Power Output ON Port Power Output OFF 3 Port TXD Activity 4 Port RXD Activity Communications Port Group ...

Page 19: ...Network and B Network interfaces are combined into a single logical network or provide separate Ethernet interfaces A Networks are separate from B Networks The XIO also supports port forwarding when not in 4 port switch mode All options are configurable from the user interface PCCU Table 2 2 shows the typical use of the Ethernet ports All ports can be used for star or daisy chain connections The t...

Page 20: ...dules are hot pluggable and can be inserted replaced or removed during the normal operation of the device with no restart required The system will detect any changes to the modules on the TFIO bus and the module states can be verified with PCCU DANGER Serious damage to health risk to life Explosion Hazard Do not connect or disconnect TFIO modules connectors or their terminations while energized un...

Page 21: ... specifications when powering the controller with an external power source A customer provided and installed 5 A fuse in the side circuit of the power source is required to protect the XIO power circuits Table 2 3 Power source requirements Source type Requirement Temperature External power supply Power source 12 Vdc to 24 Vdc 5 A Rating for ambient temperature is Ta 40 C to 60 C 40 F to 140 F Exte...

Page 22: ...uirements For additional details about requirements see section 3 1 Site planning and requirements IMPORTANT NOTE The XIO does not have a hardware circuit to monitor the 12 24V incoming line voltage like other ABB Totalflow devices For this reason The XIO embedded software does not support sleep mode when the line voltage drops below minimum input value 10 9 V There is no support for configuration...

Page 23: ... non hazardous Press and hold the cold button while resetting the XIO to restart with the cold configuration restored Power cycle the device to restart the XIO 2 2 8 Super capacitor The XIO design includes an onboard super capacitor Super CAP that serves as a short term power reservoir In the event of a loss of power or a reset the charged capacitor prevents the supply voltage from falling to zero...

Page 24: ...RAM file system is backed up into the eMMC file system for the following triggers Once a minute at the fourth second of each minute Prior to all warm restarts triggered from PCCU Station Setup terminal mode the device loader or the reset button 2 3 2 Applications The XIO supports all Totalflow communication applications and the I O Interface application for interfacing with peripherals All applica...

Page 25: ...files can include initial factory defined or user defined settings or parameters The XIO contains the following configuration files Factory configuration is the ABB default factory configuration or a customer specific configuration programmed into the factory folder during final assembly The factory configuration is read only and stored in persistent memory It can only be updated at the factory St...

Page 26: ...mmunication channel which requires private key authentication for access to the controller Secure access is available for troubleshooting purposes only and is reserved for advanced users and ABB technical support or development personnel 3 Installation This chapter provides information for XIO installation and setup IMPORTANT NOTE Read the installation chapter and review user drawings before begin...

Page 27: ...ted equipment to meet the requirements of IEC715 3 1 4 Install antenna for wireless functionality Wireless support is optional on the XIO If your device has a wireless interface connector make sure to obtain the antenna required to enable communication IMPORTANT NOTE The Wi Fi Kit part number 2106123 is required for antenna installation See Additional information 3 2 Wiring requirements Field wiri...

Page 28: ...ys be mounted on a horizonal DIN rail never vertically NOTICE Equipment damage Before powering the XIO perform all the procedures in the order presented in this section DANGER Serious damage to health risk to life Use properly insulated tools and wear a grounding strap to eliminate static electricity when connecting or disconnecting wires Mishandling may cause a static electric discharge resulting...

Page 29: ...al communication COM ports to communicate with and power external devices Wire for communication according to the type of serial interface with the external device Wire for power if there is no external supply powering the external device IMPORTANT NOTE The maximum amount of current draw is 5A for all connected devices XIO RMC TFIO modules and auxiliary field wired equipment This section provides ...

Page 30: ...tage SW VOUT 4 Ground GND Ground GND Ground GND 5 Request to send RTS Transmit Receive BUS Transmit Bus TBUS 6 Transmit data TX Transmit Receive BUS Transmit bus TBUS 7 Request to send RX Not Used Receive bus RBUS 8 Clear to send CTS Not Used Receive bus RBUS To wire the serial communication port NOTICE Equipment damage Pin 1 VOUT or pin 3 SW VOUT can power an external device on all COM ports The ...

Page 31: ... configured as an RS 232 port which provides point to point communication Figure 3 3 Serial communication with radio equipment Wire multiple peripheral measurement devices The controller serial communication COM ports can connect to peripheral measurement devices such as multivariable transmitters Figure 3 4 shows the connection between one of the COM ports and two multivariable transmitters In th...

Page 32: ... is disabled the modules remain powered Remove the power from the XIO before connecting or disconnecting additional TFIO modules Failure to power down the XIO can result in damage to the module The procedure in this section assumes the XIO is powered off Table 3 3 identifies the different module types available with the XIO that supports 12 volts to 24 volts operation The XIO does not support the ...

Page 33: ...O power and TFIO IO modular connectors have been correctly wired The XIO and I O connectors can be attached or removed without removal of wiring Always remove the wired connectors attached to the TFIO modules prior to insertion or removal on the XIO To connect the TFIO module s NOTICE Equipment damage The output voltage at the following pins depends on the external power supply connected to the po...

Page 34: ...6 LED power on sequence IMPORTANT NOTE The XIO design has a super capacitor Super CAP that is a short term power reservoir see section 2 2 8 Super capacitor for more details The first time the unit powers on or if the XIO is left powered off for several hours or longer the boot time is approximately two minutes to allow charging of the super capacitor The boot time is considerably less once the ca...

Page 35: ... based interface software PCCU32 IMPORTANT NOTE The XIO equipment requires PCCU32 version 7 68 or newer Previous versions of PCCU32 are not compatible PCCU32 must be installed in the PC or laptop used to configure the XIO To download and install the latest PCCU32 version see the next section Click Help on any screen used for configuration Online help topics are available for each PCCU screen 4 1 D...

Page 36: ...ackage for PCCU 7 74 has the number 2103445 098 in the file name Always review release notes for new features or bug fixes before installing and using new versions To review release notes and download PCCU Figure 4 1 ABB Upstream home page Figure 4 2 PCCU page document downloads ...

Page 37: ...XIO USER MANUAL 2106424MNAB 37 Figure 4 3 Release notes list Figure 4 4 PCCU installation software revisions list 4 2 Install PCCU32 PCCU32 software operates in a Windows environment To install PCCU32 ...

Page 38: ...l ports to connect locally if the XIO is inside an enclosure If the XIO is a standalone device use the USB or Ethernet ports Do not use external enclosure connectors for permanent field connections These connectors are only for local access during configuration or maintenance 4 3 1 Using the USB port The following instructions apply to USB port connections Table 4 1 USB cabling provides cabling de...

Page 39: ...XIO USER MANUAL 2106424MNAB 39 Figure 4 5 PCCU system setup USB communication Figure 4 6 Synchronize date and time ...

Page 40: ...basic XIO parameters To use USB remain on the current USB connection change to expert view section 4 4 Change PCCU to Expert view and then proceed to section 4 5 Configure basic XIO parameters 4 3 2 Using the Ethernet ports The XIO Ethernet interface supports local TCP IP communications and is configured as a 4 port switch from the factory A default IP address 169 254 0 13 is ready for initial loc...

Page 41: ...low devices additional XIOs RMCs flow computers and analyzers IMPORTANT NOTE Operators can initially connect to any of the 4 ports and use the same factory default address when the XIO is configured in 4 port switch mode For other modes and configurations use the appropriate IP address and port for local communication Access to an Ethernet port for direct connection depends on the final connection...

Page 42: ...ystem vary depending on the operating system version Typically you can configure IP properties from the Windows Control panel Network and Internet Network Connection screen Configure IP properties for the Local Area Connection Ethernet interface Review Microsoft Windows help topics if unable to locate the configuration options Figure 4 9 IP configuration for host system Set up PCCU32 and connect T...

Page 43: ... PCCU to Expert view required Change the PCCU Entry screen to Expert view to complete the XIO startup and configuration procedures This procedure assumes a successful PCCU connection with the device is already established To change to Expert view from the Entry screen Figure 4 11 Expert View screen ...

Page 44: ...asic setup and configuration of the XIO after the local connection is established This procedure assumes that PCCU communication setup is already configured for the appropriate port type USB or Ethernet IMPORTANT NOTE You must change the XIO factory default Station ID at first time installation Unique Station IDs differentiate every XIO and their advertised services on a network In multi XIO insta...

Page 45: ...lock Date and time must agree with the collection equipment For initial installations if you replied yes to the request to synchronize data and time with your laptop when you connected with the device for the first time you do not need to change these values IMPORTANT NOTE The XIO Station Setup function Automatically Synchronize Time with Controller sets the time of the XIO to match that of the re...

Page 46: ...see section 9 Ethernet connectivity scenarios or the Network Communication Application Guide listed in Additional information 4 6 1 Sample connections The following figures show high level examples of XIO network connections In these scenarios the RMC is the remote controller installed at the site The XIO may be in the same cabinet as the RMC or standalone in another cabinet at a distance from the...

Page 47: ...onnectivity scenarios Figure 4 15 Ethernet connection XIO RMC daisy chain topology Legend Ethernet connection daisy chain topology ID Name ID Name 1 Host System with PCCU 3 RMC Ethernet ports configured in 1 Network Mode 2 TCP IP network 4 XIO 4 6 2 Configuration overview The configuration procedures assume the following The XIO has its factory default configuration This configuration combines all...

Page 48: ...rty controller is beyond the scope of this manual Consult the vendor documentation If the XIO connects to a Totalflow controller such as the RMC 100 follow steps in section 4 8 1 Configure the XIO first and then complete steps in section 4 8 2 Configure the RMC 4 6 3 Configure the XIO Configure the XIO with valid IP parameters The XIO supports static manual or dynamic DHCP IP addressing on both A ...

Page 49: ...le of a Wi Fi access point it broadcasts this name Wireless clients detect this name as the network available for connection If the name is not unique and there are multiple XIOs in the field wireless clients have no way to determine if they are connecting to the desired XIO Changing the device name from the Networking tab automatically updates the Network ID in the Services tab Select the State c...

Page 50: ...50 XIO USER MANUAL 2106424MNAB Figure 4 17 Enable XIO for network communication with valid IP address Figure 4 18 Restart reminder ...

Page 51: ... reestablish connection 4 6 4 Configure the RMC This procedure describes how to configure the RMC to establish communication with the XIO The RMC supports automatic discovery of XIOs on the field network when they are configured with valid and compatible addresses It is assumed that the RMC has already been configured with a valid IP address and that the Auto Discovery Service is enabled factory d...

Page 52: ...52 XIO USER MANUAL 2106424MNAB Figure 4 20 Auto Discovery service enabled in the RMC Figure 4 21 Communication Setup default screen ...

Page 53: ...cation displays with each associated XIO ID In the example a single XIO is identified as XIO Server XIO_01 Identify the correct XIO when multiple XIOs display The App assigned to the XIO Server application on the XIO also displays It helps identify the specific instance when the application names are the same In the example shown the App is 3 which is the slot number the XIO Server is instantiated...

Page 54: ...54 XIO USER MANUAL 2106424MNAB Figure 4 24 Default XIO Interface configuration ...

Page 55: ...XIO USER MANUAL 2106424MNAB 55 Figure 4 25 XIO Interface application on network port Figure 4 26 XIO Interface on the RMC navigation tree ...

Page 56: ...56 XIO USER MANUAL 2106424MNAB Figure 4 28 XIO Interface Overview screen Figure 4 27 XIO Interface application on network port additional settings ...

Page 57: ...section should display No Error The connection failed if the Connection indicator is red The Communication Status under the Read Statistics section displays Connection Timeout Additional information on screen parameters is available in the PCCU help topics Click Help to display topic for the screen Figure 4 29 Enable the XIO Interface scan function ...

Page 58: ...ions IMPORTANT NOTE A single XIO Interface instance on the RMC can manage communication with all COM ports on an XIO Additional XIO Interface instances are required for additional XIOs Use a naming convention for the XIO interface instances which allows easy identification of the associated XIO Configure COM 1 COM 8 communication ports to connect one or more peripheral serial devices These ports a...

Page 59: ...ion and assign it to the required COM port Add the application from the Application License Management tab then assign and configure the COM port from the XMV Interface Communications Setup tab or Add and assign the COM port from the Communication Setup tab Recommended The Communication Setup tab handles automatic configuration of optimal parameter for the application device type You can configure...

Page 60: ...60 XIO USER MANUAL 2106424MNAB Figure 4 31 XIO Application License Management tab Figure 4 32 Add New Application ...

Page 61: ...XIO USER MANUAL 2106424MNAB 61 Figure 4 33 XMV Interface selected from the application list Figure 4 34 XMV Interface instance on default application slot number ...

Page 62: ...62 XIO USER MANUAL 2106424MNAB Figure 4 35 XMV Interface on the XIO navigation tree Figure 4 36 XMV Interface communication setup default screen ...

Page 63: ...ation is added from the Application License Management tab the default settings may not require change Some of these default settings have been optimized to work with ABB peripherals with only minor modification at first time connection Select the Bus Termination drop down and then select Yes if the XIO is the last device on the RS 422 or RS 485 communication bus Configure Retries as necessary Sug...

Page 64: ...64 XIO USER MANUAL 2106424MNAB Figure 4 38 XMV Interface Communication Setup for XIO COM1 Figure 4 39 Refresh generic XMV Interface application to reflect associated port XIO COM1 ...

Page 65: ...rface instance and then select XMV1 Select Setup tab If the Scroll Displays field in the XMV Displays section is enabled change to Disabled Click Send This activates parameter fields for configuration Configure the required parameters Select Enable in the Scan drop down list Click Send Verify that the Set Status displays OK at the bottom of the screen ...

Page 66: ...t with the XMV interface from the Communication Setup tab When the port and application are assigned and added in this way the default settings need to be updated The default settings on this screen do not reflect the optimal values for ABB multivariable transmitters Optimal values to complete the configuration of the port are provided in this procedure To configure the COM port ...

Page 67: ...Device Application The Add Modify Communication device and applications window displays Figure 4 43 Figure 4 43 Add Modify Communication devices and applications Select the appropriate application from the Application drop down list In this example the selected application is the XMV Interface Figure 4 44 ...

Page 68: ...24MNAB Select a port COM1 COM8 from the Port drop down list Select the appropriate protocol from the Protocol drop down list Figure 4 44 Add Application Port and Protocol Figure 4 45 Add XMV Interface for COM1 default app name ...

Page 69: ...e Description field The default description is the application name If planning to add additional COM ports type a description that helps identify the port Configure the desired protocol if needing to change the initial selection Figure 4 46 XMV Interface for XIO COM1 ...

Page 70: ...ters The Setup screen reflects the default parameter values from the Communication Setup tab and additional parameters Configure parameters as required On the communication tree select XMV1 then select the Setup tab If the Scroll Displays field under the XMV Displays section is enabled change to Disabled Click Send This activates parameter fields for configuration Configure the required parameters...

Page 71: ...or to update screen values The number of errors counter should display zero or should not be increasing A certain number of errors could be present due to lack of initial communication prior to XMV configuration 4 7 2 Configure XIO application export Configure XIO communication applications to export their information and data to the remote controller The application must be set to export to be vi...

Page 72: ...fy XIO application export on the RMC Exported XIO applications display under the XIO Interface on the RMC navigation tree to help distinguish the XIO remote applications from the local applications Access to the remote applications from the RMC provides visibility into the application values and configuration without needing to connect to the XIO To verify application export ...

Page 73: ...B 73 Figure 4 51 Refresh the navigation tree Figure 4 52 Verify the XIO application displays on the RMC navigation tree Figure 4 53 displays both RMC and XIO navigation trees The RMC should display all exported XIO applications ...

Page 74: ...nterest Select the remote multivariable of interest For example XMV1 there may be multiple XMVs connected to a single COM port View the values for DP SP and TF Click Re read to refresh to the latest values or select Monitor to keep track of latest values as they change Figure 4 54 Verify RMC is receiving measurement data from remote peripheral ...

Page 75: ...available for applications on the RMC configure the RMC register numbers assigned to store the measurement values received from the remote device For example configure registers with XMV values on a measurement tube on the RMC Figure 4 55 Obtain RMC registers storing remote peripheral measurement values ...

Page 76: ...itors the XIO COM ports as if they were its own onboard ports IMPORTANT NOTE As an example the scenario described in this section describes the configuration of an XIO COM port connecting to an ABB multivariable XMV An XMV Interface application instance is added on the RMC for communication with that device Other scenarios might include multiple XMVs on the same COM port or additional XMVs connect...

Page 77: ...nfigures the serial port for communication with the attached peripheral The serial port on the XIO can connect external devices such as XMVs and other transmitters while the corresponding interface application for example XMV Interface runs on the RMC Use any of the serial COM ports on the XIO to connect with any external serial device such as radios and measurement transmitters This scenario show...

Page 78: ...78 XIO USER MANUAL 2106424MNAB Figure 4 58 Add Modify Communication devices and applications Figure 4 59 Adding Ethernet Serial Passthrough application ...

Page 79: ...COM port and protocol to Ethernet Serial Passthrough Figure 4 61 Ethernet Serial Passthrough COM port assignment Default settings Configure a new description that helps identify the assigned COM port if desired Configure the TCP port in the Port field ...

Page 80: ...80 XIO USER MANUAL 2106424MNAB Figure 4 62 Ethernet Serial Passthrough TCP port assignment Figure 4 63 Ethernet Serial Passthrough on the navigation tree instance renamed ...

Page 81: ...XIO USER MANUAL 2106424MNAB 81 Figure 4 64 Ethernet Serial Passthrough application on XIO navigation tree Figure 4 65 Ethernet Serial Passthrough Setup User defined Application Settings ...

Page 82: ...he remote controller Configure the TCP port Type a number from the valid TCP range of 0 32768 excluding ports already in use In this example the TCP port number is updated to 12000 Verify that the protocol selected at the time the application was added is correct Change the protocol if required Figure 4 66 Ethernet Serial Passthrough Application Settings update from Setup tab Figure 4 67 Ethernet ...

Page 83: ...XIO USER MANUAL 2106424MNAB 83 Figure 4 68 Ethernet Serial Passthrough COM2 Serial Port Setup Figure 4 69 Attached Device drop down list ...

Page 84: ... Ethernet Serial passthrough application instance s when activated on the XIO This procedure takes advantage of the RMC Auto Discovery feature to assign a local communication application to a remote COM port on the XIO To configure a serial communication application on the RMC for an XIO COM port Figure 4 71 Add Modify Communication devices and applications ...

Page 85: ...XIO USER MANUAL 2106424MNAB 85 Figure 4 72 Assign XMV Interface to detected XIO port shown in Remote Service field ...

Page 86: ...86 XIO USER MANUAL 2106424MNAB Figure 4 73 XMV Interface assigned to XIO port Default Application settings Figure 4 74 XMV Interface assigned to XIO port User defined application description ...

Page 87: ...IO USER MANUAL 2106424MNAB 87 Figure 4 75 XMV Interface on RMC navigation tree with user defined name On the navigation tree select the application instance and then Communications The Setup tab displays ...

Page 88: ...ol parameters reflect the values selected when the application was added in the Communication Setup screen Configure or fine tune the communications parameters if you configured them in step 11 skip this step The values for parameters must match those configured on the XIO COM port where applicable If the Keep Open value field is Close select the field and select Keep Open Figure 4 76 XMV Interfac...

Page 89: ...iable connected to the XIO COM port Configure the peripheral from the controller if available If the controller does not support the peripheral configure from the peripheral HMI For third party peripherals consult vendor documentation For additional details and troubleshooting tips for the XMV see the XMV User Manual To configure the XMV Under XMV Displays if Scroll Displays is enabled change to D...

Page 90: ...ives remote peripheral measurement values 4 8 4 Configure measurement applications to use XIO values To configure measurement applications with the remote XMV measurement values Figure 4 79 RMC application registers storing remote peripheral measurement values ...

Page 91: ...opics 4 9 Configure the I O Interface for TFIO module support The XIO supports I O expansion with TFIO modules This section provides steps to connect the TFIO modules and to add and configure the I O Interface application The I O Interface application manages the communication with the modules IMPORTANT NOTE For additional details supporting TFIO modules see the link to the I O Interface Applicati...

Page 92: ... before TFIO module insertion or removal IMPORTANT NOTE The Valve Control TFIO module is not currently supported by the XIO Contact ABB technical support for additional information DANGER Serious damage to health risk to life Do not perform any wiring or removal insertion of modules unless it is known that a potentially explosive atmosphere condition does not exist These instructions do not addres...

Page 93: ...n XIO application or remotely by an RMC application This procedure adds the I O Interface on the XIO and sets it to export Export of the I O Interface is required when the XIO TFIO modules are controlled by remote applications Exporting the I O Interface allows control and management of the TFIO modules from the RMC If not exported when required the XIO may issue an alarm IMPORTANT NOTE It is assu...

Page 94: ...94 XIO USER MANUAL 2106424MNAB To add the I O Interface application and configure for export Figure 4 82 Add New Application I O Interface XSeries Figure 4 83 I O Interface in the XIO application table ...

Page 95: ...the XIO Interface application on the remote controller RMC If you change this number after the application has been added and configured it changes its existing register numbers Register number change for an application already in service may disrupt operation 4 9 3 Verify TFIO module detection on XIO To verify that the TFIO interface recognizes the connected modules ...

Page 96: ...96 XIO USER MANUAL 2106424MNAB Figure 4 85 TFIO detection on the XIO TFIO Module List tab Figure 4 86 TFIO Module State for new module Available ...

Page 97: ...XIO USER MANUAL 2106424MNAB 97 Figure 4 87 TFIO Module State Select Online mode Figure 4 88 TFIO Module State Online mode ...

Page 98: ... after a module is first connected to the XIO and is set to Online state To clear the watchdog alarm If the state displays Normal green the XIO is successfully communicating with the remote controller and the TFIO is ready for use successful network connectivity If the state displays Alarm red the XIO is not successfully communicating with the remote controller or needs a reset IMPORTANT NOTE The ...

Page 99: ...O USER MANUAL 2106424MNAB 99 Figure 4 90 Recover Watchdog Manually Click Send Verify that the Watchdog State displays Normal green Figure 4 91 Fail Safe Watchdog tab Watchdog in Normal state Alarm cleared ...

Page 100: ...s in this section if the XIO is used as a standalone controller That is TFIO module outputs are controlled by local XIO applications only Set the Fail Safe Watchdog to Module Control The Module Control mode allows setting the local watchdog function at a DO level The watchdog can be enabled or disabled for each module output Make sure that the I O Interface application is not exported To set the w...

Page 101: ...m to Disabled Module Control mode Disable the Fail Safe Watchdog If you do not wish to enable the Fail Safe Watchdog function disable it for all outputs on the modules To disable the watchdog and clear the alarm state Figure 4 94 Disable Fail Safe Watchdog on XIO TFIO modules ...

Page 102: ...face application export on RMC Refresh the navigation trees Figure 4 96 to verify that the I O Interface application displays XIO tree view on the right The application should also display on the navigation tree of the RMC under the XIO Interface left screen The views on the tree are identical and show the detected TFIO module ...

Page 103: ... IMPORTANT NOTE I O calibration shown in the last row can be performed from either the XIO or the RMC When calibration is done from the XIO there is a pop up message to notify the user that the IO point they are calibrating may be used in a tube and if that is the case calibration should be done from the RMC instead Regardless of where the calibration takes place I O calibration files are stored o...

Page 104: ...Interface Ethernet Serial Passthrough or IO Interface see links to application guides listed in Additional information 6 1 RMC unable to detect or communicate with the XIO The XIO advertises its services XIO server or Ethernet Serial Passthrough on its network connection Proper connections and the correct configuration of every device on that network ensure that the RMC detects the advertised serv...

Page 105: ...er an initially successful connection results from a change of connection status The XIO Interface Overview screen displays information about the last successful communication polls in addition to the red indicator for connection loss Figure 6 2 XIO Interface Overview screen connection failure ...

Page 106: ...he Status and Statistics tab Figure 6 3 c Verify Communication Status displays No Error for both reads and writes d Verify that the Poll State displays Active for reads Note that the Poll State for writes may display Inactive during initial configuration This does not indicate connection failure An Inactive state indicates that RMC applications have not sent writes to the XIO yet Reads are sent pe...

Page 107: ...face is added from the Communication Setup screen RMC uses Auto Discovery function and displays detected XIOs The RMC configures this IP address in its communication parameters to establish and maintain connection with the XIO If the detected IP address is not valid or compatible with the RMC connection will not be possible Verify the XIO IP parameters as described in this section An invalid XIO a...

Page 108: ...ect XIO IP address If the XIO has a valid configuration verify that the XIO IP address has been correctly configured on the RMC A mismatch in configuration prevents connection Follow this procedure if you added the XIO Interface from the RMC Application and License management tab and configured the IP address manually It is possible to type an incorrect address To verify a Verify that the value ma...

Page 109: ...r the RMC does not match the value for the XIO Figure 6 7 the RMC XIO status reflects connection failure Figure 6 8 Figure 6 7 Incorrect XIO IP address configured on the RMC Figure 6 8 Connection failure incorrect XIO IP in the RMC XIO Interface setup ...

Page 110: ... 6 10 XIO Interface overview screen RMC XIO connection successfully established 6 2 XIO applications not displaying on the RMC Non exported applications may not display under the XIO Interface on the RMC Figure 6 11 To manage the remote XIO applications from the RMC those applications must be exported ...

Page 111: ...XIO USER MANUAL 2106424MNAB 111 Figure 6 11 Missing remote applications on the RMC XIO Interface To verify the application export setting Figure 6 12 Exported check box ...

Page 112: ...ial communication parameters As with any serial communication setup parameters on the XIO must match the parameters of the RMC application that is processing the data received from the XIO COM port If you are experiencing issues communicating when using the Ethernet serial passthrough function verify the configuration on the XIO first and then troubleshoot serial communication The following figure...

Page 113: ... 6 3 1 Missing or mismatched TCP port A mismatched or missing TCP port on either the RMC or XIO prevents communication Figure 6 15 shows the example of an RMC XMV application left using Ethernet Serial Passthrough to communicate to a port on an XIO right Note that the RMC has a destination IP and TCP port but the TCP port in the XIO is missing The RMC will be unable establish a connection until th...

Page 114: ... IMPORTANT NOTE The XIO supports pre configured communication parameter values for several ABB peripherals When connecting the XIO COM port to one of these devices selecting the correct attached device type uses the optimal values to communicate with that device For third party peripherals select Other and consult the vendor documentation for optimal values Incorrect device type configuration prev...

Page 115: ...XIO USER MANUAL 2106424MNAB 115 Figure 6 17 Configure attached device type Figure 6 18 Configure COM port ...

Page 116: ... setup as a Modbus TCP client Otherwise use Passthrough Mismatch in protocol configuration prevents communication To verify or configure the correct protocol Figure 6 19 Configure Protocol 6 3 4 Mismatched serial communication parameters If the configuration corrections in the previous sections do not resolve the communication failure verify or correct the serial communication parameters To verify...

Page 117: ...XIO USER MANUAL 2106424MNAB 117 Figure 6 20 Configure COM port Interface type Figure 6 21 Configure additional COM port parameters ...

Page 118: ...il Safe Watchdog state remains in an alarm condition even after an attempt at manual recovery the alarm won t clear from Manual or Auto mode IMPORTANT NOTE The Fail Safe Watchdog feature monitors network connectivity between the RMC and the XIO This procedure assumes that the RMC and the XIO are successfully connected For additional information on the Fail Safe Watchdog feature click Help ...

Page 119: ...XIO USER MANUAL 2106424MNAB 119 Figure 6 23 Fail Safe Watchdog in Alarm State Manual recovery mode Figure 6 24 Fail Safe Watchdog in Alarm State Auto recovery mode To clear the alarm ...

Page 120: ...tree select the XIO ID Select the Application and License Management tab Locate the IO Interface application in the application table Select the Exported check box Figure 6 25 Set XIO Applications to Export Click Send Figure 6 26 Normal Watchdog State ...

Page 121: ...ts must be controlled to protect local and remote access Enable on board security or enforce authentication before establishing a connection with any of the ports This section lists the communication ports services protocols and the open Transmission Control Protocol TCP ports that must be considered when securing devices 7 2 Communication interfaces The table below lists the default communication...

Page 122: ...rvices can cause file corruption and render a device inoperable Table 7 3 User enabled services on the XIO Service Name Default state Description Security feature available SSH SFTP Service Disabled Serves connection requests for secure login shell and file transfer Supports connection requests from third party SSH SFTP clients Authentication based on private public key pairs passphrase protected ...

Page 123: ... SFTP clients request these connections 5353 No Yes mDNS UDP Used by Auto Discovery service to detect Totalflow services present on the network IMPORTANT NOTE The TotalFlow TCP and Modbus protocols are unsecured protocols as such the intended application should be assessed to ensure that these protocols are suitable before implementation IMPORTANT NOTE For connections with user configurable ports ...

Page 124: ... 7 4 Security guidelines The following table contains recommended guidelines to secure access to the XIO Find procedures for secure configuration throughout this manual in Quick Start Guides and in online PCCU help files Table 7 6 XIO security guidelines Recommendation Description Secure physical access to the device Control access to the device internal components and connected peripherals Secure...

Page 125: ...ty with security switch This procedure activates secured access to the XIO by changing the default OFF position of the security switch and configuring bi level security codes Switch enforced security applies to access from PCCU Access for remote controllers through the XIO Interface requires that the controller has the XIO level 2 security code before connection attempt The security code is requir...

Page 126: ...AL 2106424MNAB Figure 7 2 XIO security switch Legend XIO security switch ID Description ID Description 1 Antenna socket 3 Reset button 2 Security switch 4 Cold button Figure 7 3 Station Setup tab Security switch status ...

Page 127: ...ion is non default you must configure this code in the XIO Interface Communications Setup in the XIO Security Code field The position of the security switch does not remove the requirement for the XIO Interface App to be configured for level 2 access This procedure configures the XIO level 2 security code in the XIO Interface to allow the RMC to perform writes on the XIO Connection failure occurs ...

Page 128: ...y configuration restricts or disables unapproved applications and functions for the current user Restricted applications and restricted functions are not visible on the PCCU32 navigation tree The Send button is grayed out on applications with read only functionality NOTICE Security override Once implemented RBAC overrides the device enforced bi level security and PCCU32 enforced security RBAC repl...

Page 129: ...low computers for implementation 7 6 2 Set up and create a new RBAC security control file This section explains how to set up a new RBAC security system and includes Create a security control file Create an administrator account Create individual user accounts and assign default roles Create customized roles if necessary Configure communication ports Save the security file To set up a new RBAC sec...

Page 130: ... saved for the first time or after changes After saving a new security key is assigned and logged into the Security Log A copy of the security file is saved to the PC connected to the device The previous key disappears after modification and a new one replaces it The new key and the security control file are automatically logged and saved to the PC The security control file saves to the PCCU RBAC ...

Page 131: ...XIO USER MANUAL 2106424MNAB 131 Figure 7 7 RBAC select XIO Figure 7 8 RBAC confirm XIO selection ...

Page 132: ...132 XIO USER MANUAL 2106424MNAB Figure 7 9 Add User in Security Editor Figure 7 10 Type user name and password ...

Page 133: ... New user added to list in Security Editor IMPORTANT NOTE During the initial setup no customized roles exist Create at least one additional user account before creating a customized role Then assign the new role to a new or existing user account ...

Page 134: ...y over the port for RBAC Keep records of access credentials and safeguard them If the administrator name or password are lost you must reset the device with the factory default configuration If you restore the factory defaults it deletes all data and the running configuration See section 8 5 8 Factory restart from the device loader for additional details Enable by Security Switch Enable security o...

Page 135: ...Enable port authentication from RBAC security editor Enable authentication from the Entry mode Enable RBAC authentication method for each required port Use entry mode in Advanced or Expert view to configure or override communication port security ...

Page 136: ... name and Password as default credentials in PCCU if necessary The User name and Password fields autofill with the default credentials on subsequent logins To create change or disable the RBAC credentials in PCCU Select Entry Collect or Initial Connect Click Help for additional details Select Use Default Role Based Access Control credentials Type the user name into the Default Role Based Access Co...

Page 137: ...abled the SSH SFTP server initializes and enters listening mode In listening mode the server can process requests for connection from SSH SFTP clients The service allows connections to properly authenticate clients 7 7 1 Supported SSH SFTP accounts The table below lists the three SSH SFTP accounts Customers can access the Totalflow user account which is read only The developer and tech support acc...

Page 138: ... customers must generate their own private keys for security reasons To update the private key first update the corresponding public key stored on the XIO device This procedure describes how to regenerate a private key and update the corresponding public key on the device IMPORTANT NOTE Only permit an authorized expert user to perform this procedure This procedure requires developer or tech suppor...

Page 139: ...SER MANUAL 2106424MNAB 139 new private key and its passphrase are necessary to access accounts after the update of a device s corresponding public key To generate new keys Figure 7 17 PuTTYgen Key Generator ...

Page 140: ...140 XIO USER MANUAL 2106424MNAB Figure 7 18 PuTTYgen Key Generator Key blank field Figure 7 19 New public key ...

Page 141: ...2106424MNAB 141 Figure 7 20 New private key comment and and passphrase IMPORTANT NOTE The PuTTY Key Generator generates the private key but does not display it on the screen Figure 7 21 Save private key and passphrase ...

Page 142: ...142 XIO USER MANUAL 2106424MNAB Figure 7 22 Select location to save private key file Figure 7 23 Copy public key from the Key field ...

Page 143: ...ghlighted right click the text and click Select All Figure 7 24 Then click Copy Figure 7 24 Select generated public key text IMPORTANT NOTE Do not click Save public key on the PuTTY Key Generator dialog Figure 7 25 Figure 7 25 Do not save public key from the PuTTY Generator dialog ...

Page 144: ...vious set of private keys for developer and tech support accounts The key generation is complete A key file with the ppk extension stores the new private key A corresponding public key text file has one of the two names above IMPORTANT NOTE Follow steps 1 through 12 for each key to generate new user and root keys Update public keys on device This procedure saves the new public key on the XIO devic...

Page 145: ...gure 7 27 FileZilla Site Manager connection setup Host Type the device s IP address Port Type 9696 Protocol Select SFTP SSH File Transfer Protocol from the drop down list Logon Type Select Key file from the drop down list User Type root ...

Page 146: ...146 XIO USER MANUAL 2106424MNAB Figure 7 28 Type private key passphrase password Figure 7 29 Unknown host key warning ...

Page 147: ...XIO USER MANUAL 2106424MNAB 147 Figure 7 30 FileZilla New Site window ...

Page 148: ...148 XIO USER MANUAL 2106424MNAB Figure 7 31 Open the Flash AppData ssh directory ...

Page 149: ...XIO USER MANUAL 2106424MNAB 149 Figure 7 32 Upload public key from laptop to device ...

Page 150: ...150 XIO USER MANUAL 2106424MNAB Figure 7 33 Verify public key upload is complete ...

Page 151: ...ully established a new FileZilla SFTP connection with the new key and passphrase To verify Host Type the device s IP address Port Type 9696 Protocol Select SFTP SSH File Transfer Protocol from the drop down list Logon Type Select Key file from the drop down list User Type the user required per account type For the Totalflow user account type totalflow For the developer or tech support accounts typ...

Page 152: ... with valid IP parameters Complete these steps in PCCU Expert view Click View on the PCCU32 menu and select Expert from the drop down list To enable the SSH SFTP services on the XIO Click Help to display the Services tab topic for more information to establish a read only SFTP connection 8 Service and maintenance The Service and maintenance chapter provides Standard maintenance procedures includin...

Page 153: ...of all the applications operating in the device This saves a considerable amount of time reconfiguring complex applications in a device from scratch The procedure includes Collect data Trend data only Update startup cold configuration Save startup cold configuration 8 1 1 Collect data This procedure collects and saves the data to a file on a PC or laptop so that data in a device that has been in o...

Page 154: ...OTE The data file might be in a default or user defined location based on the PCCU directory path setup Figure 8 3 The path for collected data is the Data File Path The default location for data or laptop files is the pccudata directory in PCCU the installation directory ...

Page 155: ... s station ID Figure 8 4 Locate laptop file collected data IMPORTANT NOTE PCCU creates a new laptop file the first time it collects data from a device PCCU overwrites the data on the existing laptop file in subsequent collections from the same device To preserve the laptop file for each collection move and store the file in a safe location as soon as the collection is complete ...

Page 156: ...ration to the startup cold configuration With this procedure both the startup and the running configuration reflect the most current configuration A cold restart event with the most up to date configuration resumes device operation without the need to reconfigure the device The update is a manually triggered action IMPORTANT NOTE This procedure updates the startup configuration on the device It do...

Page 157: ...nfiguration package The saved calibration files link to the device s electronic board serial number and do not apply to any other device To save the device configuration Figure 8 6 32 Bit Loader icon A message box displays Figure 8 7 Figure 8 7 Warning to collect data and update configuration Figure 8 8 Device loader connection setup ...

Page 158: ...158 XIO USER MANUAL 2106424MNAB IMPORTANT NOTE Click Help on the 32 Bit Loader screens for additional details Figure 8 9 Device loader Figure 8 10 Device loader Save service ...

Page 159: ...XIO USER MANUAL 2106424MNAB 159 Figure 8 11 Save Software From Device dialog Figure 8 12 Save the startup cold configuration from the loader ...

Page 160: ...160 XIO USER MANUAL 2106424MNAB Figure 8 13 Default destination folder to save configuration PackageDir Figure 8 14 Loader status logs config file save successful ...

Page 161: ...er sends the configuration package to replace the device s existing startup configuration The device automatically uses the new startup configuration to restart cold restart and removes the previous startup configuration Before restoring the configuration on the device perform the procedure in section 8 1 1 Collect data to collect the trend data if trends are configured and avoid data loss It migh...

Page 162: ...162 XIO USER MANUAL 2106424MNAB Figure 8 16 Browse for configuration package Figure 8 17 Loader screen configuration package to restore ...

Page 163: ...t the last calibration records and skew the results Only restore calibration files to the unit that generated them Figure 8 18 Warning before restoring device config The package was sent The system restarted The new configuration is active Successful completion of the configuration file update displays the message Device info updated Figure 8 19 Configuration upload complete 8 3 Use the configurat...

Page 164: ... is specific to each device and links to a device s electronic board serial number To send the device configuration NOTICE Loss of data After a configuration package from another unit replaces the existing package the device automatically uses the new startup configuration to restart cold restart The previous Startup Configuration is overwritten To avoid loss of data and complete system reconfigur...

Page 165: ...he device loader to update the controller with new software packages when required 8 4 1 Security requirements before upgrade Before upgrade disable the physical security switch on the device set to unlock off If this is not done the following error message will be prompted Figure 8 21 Security ON error After performing the upgrade reset the Security switch to Lock on Figure 8 22 XIO Security swit...

Page 166: ...an application only flash update when an OS boot update is also required the loader rejects the update until you use the correct package and select all required items The loader determines if the flash is compatible with the OS Boot software currently in the device See the Loader help topics in PCCU for additional details Software packages are available for download at www abb com upstream Softwar...

Page 167: ...re 8 23 XIO registry tab IMPORTANT NOTE Software part number and version information is also available from the loader The loader screens use App to refer to the flash See Figure 8 24 Figure 8 24 XIO software part numbers from the Loader ...

Page 168: ...edures in section 8 1 Preserve data and configuration to back up the customer data and device configuration before performing any service on the device Failure to collect data and save the configuration can result in a loss of data and require a complete system configuration Figure 8 25 Update device software with package information ...

Page 169: ...or calibration data loss To back up data and configuration see section 8 1 Preserve data and configuration 8 5 1 Restart type overview There are several ways to restart an XIO Restarts can be manually triggered or performed automatically after software updates power removal or other system events Perform manually triggered restarts onboard or from the user interface PCCU Table 8 1 describes device...

Page 170: ...ervice or maintenance procedure or when ABB technical support specifically directs it A cold restart causes running configuration loss this might also include calibration files To back up before restart follow procedures in section 8 4 5 Update software 8 5 6 Cold restart from the device loader 8 5 7 Cold restart from terminal mode Factory restart The device Shuts down all applications Deletes the...

Page 171: ...nclosure you must have access to the interior of the enclosure to access the XIO reset button To complete a warm restart using the reset button Figure 8 27 Security switch Legend Security switch ID Description 1 Security switch 2 Reset paperclip actuated 3 Cold paperclip actuated IMPORTANT NOTE If the XIO does not restart press and hold the Reset button for eight seconds 8 5 3 Warm restart from th...

Page 172: ... from PCCU Entry mode To restart the device from PCCU Entry mode Figure 8 29 Warm restart on the Station Setup tab Expert view 8 5 5 Warm restart from terminal mode This procedure performs the warm restart from the terminal mode It causes the device to restart with the running warm configuration ...

Page 173: ...cal or remote loader connection However ABB highly recommends performing the cold restart locally The cold restart causes the device to restart using the startup cold configuration NOTICE Data Loss Perform the procedures in section 8 1 Preserve data and configuration before a cold start This avoids loss of the data and the need for a complete system reconfiguration If the startup cold configuratio...

Page 174: ... Invoke Terminal mode from entry mode or from the PCCU main screen This method of cold restart requires command entry NOTICE Data Loss Perform the procedures in section 8 1 Preserve data and configuration before a cold start This avoids loss of the data and the need for a complete system reconfiguration If the startup cold configuration does not have the latest network connection configuration the...

Page 175: ...oring to factory configuration on a device already in service causes service disruption and loss of network connectivity NOTICE Loss of data A restart with factory defaults deletes all data and previous configurations Current startup and running configurations are lost Network communication parameters are overwritten with factory defaults as well Perform the procedures in section 8 1 Preserve data...

Page 176: ...ronic components 8 6 1 Remove power from the device It might be necessary to remove power from a device for maintenance This procedure describes the removal of the power port terminal connectors from the XIO You do not need to remove individual wires DANGER Serious damage to health risk to life Explosion Hazard Do not connect or disconnect connectors or their terminations while energized unless th...

Page 177: ...t before terminal connector removal NOTICE Equipment damage Do not reconnect the external power until all service procedures are complete This includes reconnecting all wires plugs terminations and peripheral equipment Otherwise property damage can result Do not perform this procedure until you receive instructions to do so 8 6 3 Remove the XIO from the DIN rail To remove the XIO from the DIN rail...

Page 178: ...thernet ports which provide additional possibilities for Ethernet connections This section describes several Ethernet connection types or scenarios that are helpful when planning field installations local configuration and monitoring remote management over a network and connection of additional equipment Additional Ethernet ports in multi port devices eliminate the need for additional network equi...

Page 179: ... host software for local or remote communication to configure monitor or collect data Network equipment Ethernet hubs switches to support network communications locally onsite or remotely over the customer network Other XIOs remote controllers and flow computers with Ethernet ports to connect additional equipment without additional external Ethernet switches or network equipment The XIO can switch...

Page 180: ...supported by both the enterprise and industrial ports Each set of Ethernet interfaces are isolated into individual ports each assigned to its own network Traffic on each of the ports is isolated from the other ports Communication in each is independent of the others 9 2 IP parameter configuration Ethernet connectivity requires the correct IP parameters for connecting systems To configure a host sy...

Page 181: ...c and static addressing ABB Totalflow devices with Ethernet ports support both dynamic and static IP addressing standard methods of IP configuration Select what is appropriate for the field conditions Dynamic addressing A device with an enabled DHCP function automatically configures IP parameters DHCP requests and obtains the IP parameters for the unit without manual intervention This is a good op...

Page 182: ...Notes APIPA Automatic Private IP Addressing IPv4 169 254 0 1 to 169 254 255 254 255 255 0 0 The factory default IP addresses on Totalflow devices are from this block 169 254 0 11 APIPA automates the address configuration on hosts used to locally connect to the Totalflow devices Hosts must be running Windows 98 operating systems or later Hosts running older operating systems require manual configur...

Page 183: ...n a valid IP configuration for the field network must replace the factory default IMPORTANT NOTE If the XIO is inside an enclosure and the enclosure has an external Ethernet connector use this connector for initial local communication for convenience Connecting to the other ports requires opening the enclosure door and connecting directly on the XIO ports External ports are meant for local access ...

Page 184: ...ork communication depends on correct configuration of valid IP parameters for all devices on a field network Configuration depends on desired network topologies The XIO supports several scenarios with its different modes of operation as described in section 9 1 2 Ethernet modes Factory default IP configuration is meant for initial local access only Valid IP configuration for the chosen topology mu...

Page 185: ...ter is required Figure 9 3 shows local access on one of the networks associated with one of the RMC Ethernet ports for example E2 Figure 9 3 RMC on 2 Network mode supports local access only Legend RMC on 2 Network mode supports local access only ID Name ID Name 1 Customer TCP IP network 3 RMC E2 LAN 2 RMC E1 LAN 4 Local host system with PCCU Figure 9 4 shows that remote access is only available to...

Page 186: ...host connects to either interface it is connecting to the common network the switched mode interfaces provide See the logical equivalent of this configuration in Figure 9 6 Figure 9 5 Local access by host supported physical connections daisy chain topology Legend Local access by host supported physical connections daisy chain topology ID Name ID Name ID Name 1 XIO 2 in the daisy chain 3 RMC 100 5 ...

Page 187: ...id IP parameters to connect to the customer network In 4 port switch mode the XIO requires only a single valid IP address which the host can use to establish connection over the network Host connects to XIO on field network switch star topology XIO connects to the network in star topology Figure 9 7 shows the network connection for the XIO on a field switch 3 in a star topology implementation This...

Page 188: ...onnection for the XIO through an RMC 100 in a daisy chain topology This connection requires that the RMC 100 Ethernet interfaces are configured in 1 Network mode This mode allows the RMC 100 to behave as a 2 port switch to switch traffic between the network and the XIO This scenario may be necessary when there are not additional ports available on a field network switch IMPORTANT NOTE When the XIO...

Page 189: ...9 7 and Figure 9 8 above A remote system with PCCU 1 can establish connections to each device connected to local switch or daisy chained on the same network 3 Each device must have an IP address with the same subnet assigned to the network Note that connections lines on the diagram are independent logical TCP IP based connections to each device from a PCCU instance for each The host connects to th...

Page 190: ...ab For communications select TCP IP For connection parameters type the IP address assigned to the XIO If the IP address is assigned by DHCP obtain the address from the Networking tab after the XIO is restarted Network IP parameters Valid public IP address either through DHCP or manually configured Change factory default IP parameters for valid public IP parameters and restart the XIO In PCCU Entry...

Page 191: ...ces on the XIO can support separate networks in two sets The Enterprise Network ports port A1 and port A2 and Industrial Network ports port B1 and port B2 Each of these sets can be configured independently of the other to provide additional connection and topology options in the field IMPORTANT NOTE Separate configuration options for these ports become available only when the XIO 4 port switch mod...

Page 192: ...ise and 2 Industrial networks IMPORTANT NOTE After completing the configuration of the Enterprise interface a single A1 A2 interface should display as an option in the Enterprise Interface drop down list in the XIO s Port Forwarding tab If the XIO will be used in port forwarding mode see section 9 7 7 Define port forwarding rules ...

Page 193: ...s for these ports become available only when the XIO 4 port switch mode is disabled Configuring an XIO for 4 Network support requires 4 separate subnets The IP address for each supported interface must have the correct subnet Table 9 7 summarizes the configuration options for this scenario In this scenario all 4 interfaces support separate networks Traffic in each network is isolated to that netwo...

Page 194: ...nterfaces the enabled interfaces B1 and B2 should display as options in the Enterprise Interface drop down list in the Port Forwarding tab If the XIO will be used in port forwarding mode define port forwarding rules See section 9 7 7 Define port forwarding rules 9 7 Port forwarding The XIO 3 or 4 network support provides options to separate connected Totalflow devices into different logical networ...

Page 195: ...rwarding tab uses the term enterprise for the interface for this connection Note that any of the Ethernet interfaces that are active and enabled can be selected as the enterprise interface from the Enterprise Interface drop down menu on the Port Forwarding tab Therefore any A Network or B Network interface can be selected not just A interfaces which are the ones referred to as Enterprise interface...

Page 196: ...files 9 7 3 Determine field connections The XIO has 4 Ethernet ports available for network connections There are several ways to use these ports based on the Ethernet modes available The default configuration is 4 port switch mode Clear this mode before configuring XIO port forwarding Table 9 8 shows the available XIO Ethernet interfaces when not in 4 port switch mode Any interface can be selected...

Page 197: ...access them Access is available from the A1 port In this scenario either interface B1 or B2 can be selected as the enterprise or uplink interface to the corporate WAN 2 Local access to all devices associated with the A1 A2 Network is also available on any unused port on those devices See laptop 4 connecting to A1 on the port forwarding XIO and laptop 5 connecting to port B2 on the XIO 1 Figure 9 1...

Page 198: ... The example in the figure below shows port A1 on the port forwarding XIO connected to the corporate WAN 2 The field devices connect to port B2 In this scenario local access to the field devices attached to the port forwarding XIO will need a connection to an available port on any of these devices see connection of laptop 5 Connecting to the port forwarding XIO directly see connection of laptop 4 ...

Page 199: ...interfaces display in the Enterprise Interface list If the interface you plan to use as uplink does not display go to the Networking tab verify configuration and set to enable Any of the XIO Ethernet interfaces A1 A2 if combined A1 A2 B1 or B2 can be used as the Enterprise interface for connection to the customer network on the WAN The selection depends on the customer configuration and field requ...

Page 200: ...mple 9 7 8 Verify access to field devices with PCCU Verify access to each of the field devices that rules were defined for This procedure uses PCCU to test access to those devices If the forwarding rules are configured correctly you should be able to establish PCCU connections with each of the devices attached to the port forwarding XIO Test as follows Locally If using A1 A2 as the uplink interfac...

Page 201: ... 3 and establishes connection over that network WAN Two instances of PCCU are used to verify connections The PCCU connection with the RMC 1 is handled at port XIO TCP port 30001 The PCCU connection with the XIO 1 2 is handled at XIO TCP port 30002 Figure 9 19 Verify remote access IMPORTANT NOTE Obtain a screen capture of the forwarding rule table before testing for quick reference To verify access...

Page 202: ... wireless access by Wi Fi clients It can also connect to a Wi Fi access point as a client Wireless support depends on the Wi Fi mode of operation configured on the XIO IMPORTANT NOTE A wireless network made available by enabling Wi Fi on Totalflow devices is for the purpose of local access by hosts only The wireless network does not support device to device connections carrying critical real time ...

Page 203: ...ction from a wireless client to XIO Wireless client joins the network advertised by the XIO Use when there is only one XIO and there are no other Totalflow devices that can support Wi Fi Access Point functionality Client XIO to XIO Wi Fi Access Point XIO and other Wi Fi clients join wireless network advertised by another XIO configured as an Access Point Wi Fi clients can connect to the XIO over t...

Page 204: ...s IMPORTANT NOTE For details and configuration procedures see the Network Communication Application Guide see link in Additional information 10 3 1 Local point to point wireless access to XIO Wi Fi AP by host The XIO supports local wireless access by Wi Fi clients Wi Fi clients can establish connections to the XIO in all Wi Fi modes When there is only a single XIO with no other Totalflow Wi Fi acc...

Page 205: ...n establish a wireless link to the local wireless network advertised by the XIO The XIO is configured in AP Bridged mode It connects to the wired network using A1 port When it receives traffic directed to the RMC IP address on its wireless link it forwards that traffic to the A1 port The RMC receives traffic on its Ethernet port E2 This network traffic flow is depicted by the blue line IMPORTANT N...

Page 206: ... wireless network to connect to all devices Figure 10 4 Local wireless access to XIO Wi Fi client by host 11 Product warranty Before installation store the equipment referred to in this manual in a clean dry environment per the Company s published specification Make periodic checks on the equipment s condition In the event of a failure under warranty provide the following documentation to support ...

Page 207: ... for potential errors or possible lack of information in this document The content of these instructions is neither part of nor provided for changing a previous or existing agreement promise or legal relationship All obligations of ABB result from the respective sales contract which also contains the full and solely valid warranty clauses These are neither limited nor extended by the content of th...

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