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ABB UMC100.3, Manual

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

DX111

1Ca 1Cb 2Ca  2Cb

READY

Diag

ERROR

Inputs DI 24V DC

Relay DO

230V AC / 1A

0V        24V DC

1DI0        1DI1        1DIZ

1DI2       1DI3        1DI4

1DO0       1DO1      1DOC

2DIZ        2DI5         2DI6

2DI7         AO+         AO-

2DOC      2DO2      2DO3



DX122

1Ca 1Cb 2Ca  2Cb

READY

Diag

ERROR

Inputs DI 230VAC

Relay DO

230V AC / 1A

0V        24V DC

1DI0        1DI         1DIZ

1

1DI2       1DI3        1DI4

1DO0       1DO1      1DOC

2DIZ        2DI5         2DI6

2DI7         AO+         AO-

2DOC      2DO2      2DO3

12

U MC10 0. 3 U N IVE R SA L MOTOR CONTROLLE R 

M A N UA L

DX111-FBP.0

The DX111-FBP.0 expands the input and output channels of the UMC100.3.  
It provides eight digital inputs for 24 V DC, four relay outputs and an analog output to drive an analogue instrument. 

The following diagram shows the terminals and monitoring elements of the DX111-FBP.0 module.

DX122-FBP.0

The DX122-FBP.0 expands the input and output channels of the UMC.  
It provides eight digital inputs 110 V AC - 230 V AC, four relay outputs and an analog output to drive an analog instrument.

The following figure shows the terminals and monitoring elements of the DX122-FBP.0 module.

Connecting terminals  

for the digital inputs

Connecting terminals for

the analogue output.

Connecting terminals  

for the relay outputs

Front label

Terminals  
for the  
24 V DC supply 

Connecting terminals  
for communication with 
the UMC100  
and further IO modules.

Connecting terminals 
for the digital inputs.

LEDs
green  READY  = operation
yellow  DIAG 

= warning

red 

ERROR  = module fault

Terminals  
for the  
24 V DC supply 

Connecting terminals  
for communication with 
the UMC100  
and further IO modules.

Connecting terminals 
for the digital inputs.

LEDs
green  READY  = operation
yellow  DIAG 

= warning

red 

ERROR  = module fault

Connecting terminals  

for the digital inputs

Connecting terminals for the 

analogue output.

Connecting terminals  

for the relay outputs

Front label

Summary of Contents for UMC100.3

Page 1: ... MANUAL Univeral Motor Controller UMC100 3 ...

Page 2: ...ile for DeviceNet and EtherNet IP networks FDT DTM Device driver technology for field devices Specified from the FDT group NC NO Normally closed Normally open FBP FieldBusPlug is the name for a group of products which allows to connect ABB low voltage control products to different fieldbusses CI Communication Interface e g PDP32 for PROFIBUS Related Documents Technical Documentation Document No DT...

Page 3: ...e expansion module 22 Connecting Contactors 24 Motor Wiring 25 Connecting External Current Transformers CTs 27 Connecting the UMC100 PAN LCD Panel 28 Using the UMC100 3 in a PROFIBUS DP Network 30 Using the UMC100 3 in a DeviceNet Network 31 Using the UMC100 3 in a MODBUS RTU Network 32 Using the UMC100 3 in withdrawable applications 33 3 Commissioning 33 Commissioning Steps 35 Test Position 36 4 ...

Page 4: ...ings for Modbus RTU and DeviceNet 96 Address Check when using UMC in Motor Control Centres 97 Defining the Bus Fault Reaction 97 Ignore Block Parameters 97 Change I O data length on the fieldbus 98 Adjust cyclically transmitted Monitoring Words 98 Special considerations for backwards compatibility on DeviceNet and PROFINET 99 7 Using Expansion Modules 99 Using a Digital IO Module DX111 FBP 0 122 F...

Page 5: ...Parameters 127 Protection Parameters 130 Communication Parameters 132 IO Module Parameters 136 UMC Display Parameters 137 Function Block Related Parameters 138 All Parameters Sorted by parameter number 140 10 Basic Circuit Diagrams 140 Direct Starter with IO modules and 110 240V supply 141 Emergency Stop Function for Direct Starter Category 4 142 Emergency Stop Function for Reversing Starter Categ...

Page 6: ...MC100 3 Custom Application Editor 2CDC135034D02xx1 This manual describes how to create customer specific applications for the UMC100 3 The Custom Application Editor is only required if the logic built into the UMC100 3 does not fulfill your needs As the custom application editor is part of the configuration tool Device Type Manager it is highly recommended that you read the PBDTM manual first Comm...

Page 7: ... modules Other new functions The LCD panel offers a USB interface for configuration via laptop The LCD panel supports Polish as an additional language Availability to display all three phase currents New features in UMC100 3 Additional functions in newer releases Firmware version can be identified with operator panel maintenance menu V3 05 New Ethernet settings via operator panel More Modbus RTU s...

Page 8: ...ication It is also possible to use the UMC100 3 as a stand alone device without any fieldbus communication The motor protection and motor management is fully functional in the event of a bus failure The communication interface and the UMC can be mounted separately This offers many benefits in MCC applications especially for withdrawable systems Parameterisation of the protection and control functi...

Page 9: ...ng the block parameters you can adjust the behaviour of the blocks and the application to your needs Please note It is not necessary to change the function block application if the predefined applications fulfill your requirements But if you have specific requirements you can enable the customer application mode and adapt an existing appli cation to your needs or even create your own one This is d...

Page 10: ...nication with the expansion modules After powering on the UMC100 3 performs a self test of its hardware and checks the configuration for consistency In the event of a failure a self test fault is generated and signalled Replace the device in such a case After a successful self test the UMC enters the operational state For the 24 V DC power supply always use an SELV or PELV power supply unit Descri...

Page 11: ... fails the watchdog opens the relay outputs automatically for safety reasons There is no possibility to bypass this watchdog The main inputs for motor protection are the current measurement and the thermistor sensor The current measurement provides information about the actual motor current in the three phases An advanced motor model uses the current information and calculates the corresponding mo...

Page 12: ...e UMC It provides eight digital inputs 110 V AC 230 V AC four relay outputs and an analog output to drive an analog instrument The following figure shows the terminals and monitoring elements of the DX122 FBP 0 module Connecting terminals for the digital inputs Connecting terminals for the analogue output Connecting terminals for the relay outputs Front label Terminals for the 24 V DC supply Conne...

Page 13: ...P 0 module Terminals for the 24 V DC supply Connecting terminals for communication with the UMC100 and further IO modules Connecting terminals for the line voltage inputs LEDs green READY operation yellow DIAG warning red ERROR module fault Connecting terminals for the relay output Front label VI155 FBP 0 The VI155 FBP 0 adds voltage and power protection functions to the UMC It provides three volt...

Page 14: ...ted to the UMC100 3 to offer six analog inputs in total For the first module the ter minal named ADR must be left open For the second module the input named ADR must be connected to 24 V DC Terminals for the 24 V DC supply Connecting terminals for communication with the UMC100 and further IO modules Connecting terminals for analog input channel one LEDs green READY operation yellow DIAG warning re...

Page 15: ...itoring of all measured values maintenance counters etc is possible Tree view of all devices on the bus line Toolbar Menus Status Window The diagram above shows the configuration tool which allows intuitive configuration of all UMC100 3 functions In this example the window to configure the motor protection parameters is shown In similar windows all other parameters can be configured Other views en...

Page 16: ...ount ing kit Some of the main features are fully graphic user interface Selectable language English Finnish French German Italian Polish Portuguese Russian Spanish start and stop of the motor and acknowledgement of faults The following diagram shows the UMC100 PAN with the monitoring and operating elements Context sensitive key Up key for navigation Down key for navigation Context sensitive key St...

Page 17: ... and DX122 FBP 0 increase the number of inputs and outputs provided by the UMC100 3 The UMC100 3 can be expanded with one digital IO module Thus 8 additional binary inputs four additional relay outputs and one analogue output for driving an analogue indicator instrument are available The IO modules are connected via terminals Ca and Cb see below to the UMC100 3 Because of limited installation spac...

Page 18: ... 1DO2 and 2DO1 2DO2 have separate roots each The analogue output AO AO is intended to drive an analogue instrument which can be used to display the motor current It can be adjusted as a current or voltage output Open wire and short circuit faults are detected Supported output levels are 0 4 20 mA 0 10 mA 0 10 V The output is scaled in a way that a motor current of 0 results in 0 at the output and ...

Page 19: ...single phase operation mode connect N L1 and L L2 Note that the connection cables for voltage measurement terminals marked with L1 L2 L3 may require additional cable protection Don t connect any cable to the VI1xx terminals marked with NC not connected Note that a distance of 10 mm left from the terminal L1 and right from the terminal L3 to the next device might be required for voltages 230 V AC o...

Page 20: ...s The relay output is a normally open contact and can be freely used The inputs L1 L2 L3 must be connected to to corresponding supply phases in three phase network The inputs L1 must be connected to N and L2 to L in a single phase network The 0 V of the VI150 supply must be connected to ground for proper measurement Functional earthing only VI150 Con nection at the 24 V DC power supply Only VI155 ...

Page 21: ... diagram below shows the block diagram and wiring of the analog input module It is possible to connect up to two AI111 modules to the UMC100 3 Connect the Adr terminal to 24V DC at the second module Avoid parallel runs of power cables or other noise sources to the analog input signal cables It is recommended to use shielded cables see technical data Connection between UMC100 3 and the AI111 module...

Page 22: ... The contactor B6S 30 10 2 8 24 V DC is recommended as interface contactor due to its internal spark suppression Spark suppression is necessary for all types except the AF types to maintain a reasonable service life Connection of contactors with electronic interface AF types to the UMC100 3 Slide switch on the left side to position PLC up Connecting more than one expansion module To connect severa...

Page 23: ...eak current 0 5 A Types A50 and larger Connection of contactors with peak currents 0 5 A to the UMC100 3 For checkback the auxiliary contact of the main contactor has to be used K2 Contactors with peak current 0 5 A e g BS6 30 10 28 In this case the shown spark supression is not needed built in 23 INSTALL ATION ...

Page 24: ...Power line 400 V Example for motor Motor rating plate Example for motor Motor rating plate Example for motor Motor rating plate 4 9 A 2 8 A 4 9 A 2 8 A 4 9 A 2 8 A Parameter Set Current 2 80 Current factor 100 Parameter Set current 4 90 Current factor 100 Parameter Set current 4 9 Current factor 173 Terminal box Terminal box Terminal box IP 2 8 A ISC 2 8 A IP 4 9 A ISC 4 9 A IP 4 9 A ISC Ip 3 2 80...

Page 25: ...n between CT and UMC use wires with a cross section of 2 5 mm at a distance 2 m The burden of the CTs has to be below 60 mW If the supervision of the phase order is active or a voltage module should be used take care of the correct phase sequence and feed through direction of the main motor wires through the CT4L 5L take care of the correct phase sequence and feed through direction of the wires be...

Page 26: ...ly mounted beside the UMC100 3 closely passing current links or stray fields caused by large transformers When observing the effect the distance between the UMC100 3 and the contactor shall be increased to about 5 cm or the UMC100 3 turned by 90 degrees or the motor wires shall be looped through the UMC100 3 two to five times When looping the motor wires multiple times the parameter Current Factor...

Page 27: ... switchgear cabinet A door mounting kit is provided for this purpose The UMC100 PAN can also be plugged directly on the UMC100 itself With the mounting kit the degree of protection is IP52 With the mounting kit and the optional protection cap the degree of protection is IP54 The UMC100 PAN is not compatible with the UMC22 PAN and cannot be used with the UMC22 FBP but only with UMC100 3 The UMC100 ...

Page 28: ...ntrol systems also allow sending the parameter block during normal operation Later the PROFIBUS DP V1 specification introduced new acyclic read write services within the context of the ROFIBUS DP V1 expansions These acyclic services are inserted into special telegrams during ongoing cyclical bus operation and thus ensure compatibility between PROFIBUS DP V0 and PROFIBUS DP V1 UMC100 3 is integrate...

Page 29: ...number of modules etc The GSD file for PDP32 can be obtained from ABB s web site http www abb com Product Guide Low Voltage Products and Systems Control Products Motor Controllers Universal Motor Controllers Software Integration with the Device Type Manager DTM In addition to the option of integrating devices with GSD files more and more modern control systems support the FDT DTM concept FDT Field...

Page 30: ...n the Americas To integrate the UMC100 into a DeviceNet network use the DNP31 communication interface The figure below shows the sketch of a DeviceNet line with DNP31 and UMC100s More details are available in the technical manual of the DNP31 DeviceNET Line with UMC100 3 and DNP31 Use standard DeviceNet cable for wiring 30 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 31: ...NP31 can be obtained from ABB s web site http www abb com Product Guide Low Voltage Products and Systems Control Products Motor Controllers Universal Motor Controllers Software Using the UMC100 3 in a MODBUS RTU Network The MODICON Modbus RTU protocol is a widely used network protocol based on the RS485 physical layer It is provided in many PLCs that do not offer any other fieldbus To integrate th...

Page 32: ...t In the event of a drawer replacement the communication adapter stays active and sends a diagnosis message to the control system that the UMC100 3 is missing Even more important the fieldbus address is stored in the communication adapter If a new UMC100 is connected the old bus address is automatically used There is no need for setting a new address See parame ter Address Check for additional det...

Page 33: ...Normally the LED named DD should light up in green If no cyclic bus master is active the LED named Bus is flashing See the technical description of the use communication adapter for more information Continue with Step C if fieldbus communication is required or continue with step D to start the configuration In case of an error use the LEDs or the UMC100 PAN to find out the fault cause see section ...

Page 34: ...al UMC100 3 application logic using the custom application editor In online mode the PBDTM additionally provides access to all diagnosis service and process data Configuration via Laptop The configuration via laptop option is a convenient way to parameterise and monitor the UMC100 3 The FDT DTM based configuration tool provides full access to all data available in the UMC100 3 The following functi...

Page 35: ... that the feeder is in test position If the digital input signals the test position the feeder s main circuit must be isolated from the motor supply but the control voltage of the UMC must be connected During active test position the function of the feeder and its integration into the control system can be tested I e the motor can be started but the UMC does not trip because of a missing checkback...

Page 36: ...LCD panel fieldbus or the multifunction inputs DI0 DI2 if configured On A protection trip is automatically acknowledged without intervention of a human operator if the trip condition has gone EOL and Current based Protection Functions In this section you find information on how to configure the different motor current based protection functions of the UMC The following topics are covered Function ...

Page 37: ...ent 25 of Ie and all three phases available Trip Warning OFF OFF only together with phase loss separate warning and trip levels Yes Depending on trip class 2 3 5 6 5 9 5 12 5 s Phase Loss Protection Always Motor current 25 of Ie Trip Off Depending on trip class 1 5 3 6 9 12 s PTC Protection Always Trip Warning Off Yes after cooling excluding PTC wire break and short circuit Earth Fault Protection ...

Page 38: ...the user The motor can be restarted if the cooling time is 0 sec Block Diagram Signal flow of the thermal overload protection The thermal information of the motor is cyclically stored thermal memory 1 After a thermal overload trip the motor must cool down before it can be started again There are two options to define the necessary duration of the cooling time Fixed cooling time The user has to spe...

Page 39: ... Ia is the actual current Ie is the nominal current of the mo tor and tE is the maximal heating time as defined by the motor manufacturer Example Motor with enhanced safety has the data Power 7 5 kW Relation Ia Ie 7 4 Heating time tE 11 s The following diagram shows the tripping time for cold motors at symmetric load The trip classes 5 and 10 are allowed because the appropriate times 3 s 7 s are b...

Page 40: ...he calculated thermal motor load q is already above 40 The third start at T4 leads as expected to a thermal overload trip For cyclic operation modes it is important to keep the cycles long enough to allow the motor to cool down suffici ently For cyclic start patterns it is better to select the cooling mode option Restart Level which allows a restart based on the thermal load level In the case show...

Page 41: ...he blocking current threshold correctly proceed as follows Take the highest inrush current value during a normal start This value is displayed on the UMC100 PAN Add a safety factor depending on how much your start up load might vary Set the blocking delay to a value that is shorter than the trip time resulting from the thermal overload trip at the given current This protection function only works ...

Page 42: ...hcwl for a period longer than the high current warning delay time thcwd Therefore the high current warning signal is set At T3 the current also increases above the high current trip level Ihctl but only for a period shorter than the specified high current trip delay time thctd Then at T4 the current rises again above the trip level and stays there long enough to trigger an overcurrent trip that fi...

Page 43: ...el for a configurable period of time after motor startup Block diagram Signal flow of the low current protection function Example The diagram above shows an underload situation of the motor after the startup time is over T1 At T2 the motor current falls below the undercurrent warning limit Iucwl After the undercurrent warning delay time tucwd an undercurrent warning is set Then at T3 the current a...

Page 44: ... between the different phases The phase imbalance trip level must be carefully adjusted to protect the motor windings against overheating Take care of rules or guidelines possibly provided by the motor manufacturer Function The current imbalance function signals a warning if the ratio between the lowest and the highest phase current in percent is above the configured warn level Formula Phase imbal...

Page 45: ...s not available in single phase operation mode If a voltage module VI15x is present a wrong phase sequence is also detected if the motor is not running If no voltage module VI15x is present a wrong phase sequence is detected after the startup of the motor In case of a wrong phase sequence the motor will trip after the class time Class 5 1 5 s Class 10 3 s class 20 6 s class 30 9 s class 40 12 s Th...

Page 46: ...al can be optionally delayed It is also possible to suppress the earth fault during the motor start up phase CEM11 can be used in all types of networks grounded or undgrounded Can be used also in networks with higher impedance to ground Also small ground fault currents can be detected Block diagram Signal flow of the earth fault protection function Sample Circuit Diagram To use CEM11 with the UMC ...

Page 47: ...tor start up Ground fault current must be 20 of Ie to be detected Only usable in networks with low impedance to ground Only higher ground fault currents can be detected The set trip and warn levels should not be above 80 of Ie In case of fast starting motors without load an earth fault trip can happen during the start up phase Configure a delay time in this case Block Diagram Signal flow of the in...

Page 48: ...r windings The thermis tors are selected to have a rated operating temperature that corresponds to the insulation class type and construction of the motor At the rated temperature the thermistor resistance increases sharply up to the hot temperature resistance value The UMC senses this abrupt change in the resistance When thermistor protection is activated there is also an internal supervi sion wh...

Page 49: ... single phase mode 0 115 of Ue Active power Active power is the capacity of the motor for performing work in a particular time 0 65535 1 W 10 W 100 W 1 kW The actual unit depends on the selected scaling factor Apparent power The apparent power is the vector sum of real and reactive power 0 65535 1 VA 10 VA 100 VA 1 kVA The actual unit depends on the selected scaling factor Voltage Imbalance An imb...

Page 50: ...ally started i e to detect a blown fuse Motor running Motor stopped Not in test position Trip Warning Off Voltage imbalance This function can be used to detect smaller voltage imbalances between the phases Warning and trip thresholds as well as warning and trip delays can be set Motor running Motor stopped Not in test position Trip Warning Off Yes see parameter Fault auto reset Total harmonic dist...

Page 51: ...and b if a voltage Dip was detected Signal flow of the voltage based protection and monitoring functions Imbalance An imbalance can appear because of different reasons For example because of a network imbalance or because of high contact re sistances in the wiring of a phase Even small voltage imbalances causes high current imbalances The imbalance value is calculated as follows max deviation U12 ...

Page 52: ...t the load supervision functions after load start This can be used for example to allow a pump to built up pressure before the power protection becomes active The diagram below shows the startup of a motor and the activation of the underload protection function It is not necessary to specify the nominal power of the motor The UMC100 3 internally calculates it as follows Pnom Ie Ue cosϕnom 3 The wa...

Page 53: ...generated signals Block diagram showing the data flow of the power protection function The signals on the right are available for further processing e g in a user defined custom application Relevant Parameters Voltage Relevant Parameters Power U High Warn Level U High Trip Level U High Warn Delay U High Trip Delay U Low Warn Level U Low Trip Level U Low Warn Delay U Low Trip Delay U Imb Warn Level...

Page 54: ...w During a voltage dip the UMC inhibits low voltage low cos phi and low power warnings and errors Nevertheless set a sufficient delay time of e g min 0 5 s for these functions to avoid conflicts with the voltage Dip function During a voltage dip the supply voltage of the UMC itself must be available For special applications where the supply voltage is switched off too you can create an own functio...

Page 55: ...otor is restarted after the end of a voltage Dip This is done only if the parameter Dip Autorestart Enable is set Dip Enable Dip function is enabled Dip Autorestart Enable Activate the automatic restart Dip Level Voltage level indicating the begin of a voltage Dip Dip Restart Level Voltage level indicating the end of a voltage dip Depending on the duration of a voltage Dip and the parameters above...

Page 56: ...n the configured Dip Autorestart Window which means the UMC switches off the relay output But the low voltage situation is shorter than the configured Dip Duration so the motor gets started automatically after an optional restart delay time Parameter Dip Autorestart Enable On Otherwise it stays off Case C The low voltage situation takes longer than the Dip Duration time Therefore an error is gener...

Page 57: ...ockout If within one second two low voltage situations occur immediately after the start of the second low voltage situation the contactors are switched off They are automatically switched on again after the Dip Autorestart Delay time if Dip Autorestart Enable is set Relevant Parameters Dip Enable Dip Duration Dip Autorestart Window Dip Autorestart Delay Dip Autorestart Enable Dip Level only when ...

Page 58: ... will find information on how to mount and connect the analog input module All process values generated from the analog module can be used in the Custom Application Editor Consult the editor s manual for more information Before using the analog module set the following parameters AM1 AM2 Mode Channel Type only for channel one in Temperature Mode AM1 2 enabled If the module is enabled the UMC monit...

Page 59: ...asured values Processing can be done either in the control system or in a custom application created by the custom application editor See custom application editor handbook for a detailed description of the available function blocks and a sample application General function description of AI111 in universal mode Relevant Parameters in Universal Mode AI111 AM1 2 Enabled AM1 2 CH1 2 3 Error Reaction...

Page 60: ...meaning of each bit in the cyclic telegrams LCD Panel Allows con trol via the buttons of the UMC PAN usually mounted in the switchgear cabinet door Service Tool Allows control commands to be issued via acyclic communication services of the used fieldbus The UMC DTM uses this communication channel for example For each control station you can configure if a start and or a stop command is accepted by...

Page 61: ... be enforced via digital inputs without involvement of the PLC DCS i e the Auto Mode Bit is ignored How to set the mode There are three relevant signals that determine which mode is active Bus fault The UMC has detected a bus fault i e the cyclic bus master is missing Force Local 2 A multifunction input signals that the local 2 mode shall be activated Autobit With bit 5 in byte 0 of the cyclic com...

Page 62: ... in position Local The diagram below shows the simplified circuit diagram From the requirements you can see that the three control places Digital Inputs Fieldbus and LCD are used Furthermore start stop commands from the different control places shall be blocked or released depending on the Fieldbus and S1 status Therefore the different modes can be used To read in the S1 commands the three multifu...

Page 63: ...tart Bus Acyc YES Auto Stop Bus Acyc YES Settings for local mode 2 Switch S1 in position Local Loc 2 Start Bus Cyc NO Loc 2 Stop Bus Cyc YES Req 1 Loc 2 Start DI YES Req 1 Loc 2 Stop DI YES Req 1 Loc 2 Start LCD YES Req 1 Loc 2 Stop LCD YES Req 1 Loc 2 Start Bus Acyc NO Loc 2 Stop Bus Acyc NO The following diagram shows the simplified UMC internal data flow if S1 is in position Remote as shown in ...

Page 64: ...possible to change the behaviour from pulse mode to inching mode This means that the motor is only running while the start signal is present If it is not present anymore the motor stops automatically Relevant Parameters For each of the three modes Local Control 1 Loc1 Local Control 2 Loc2 and Auto Auto the following parameters are available Start bus cyclic Stop bus cyclic Start LCD Stop LCD Start...

Page 65: ...uch situations the thermal memory of the UMC can be reset to cold state This enables an imme diate restart even after a thermal overload trip There are two possibilities for an emergency start Using the multifunction inputs DI0 DI1 or DI2 an emergency start is carried out as follows 1 Set parameter Emergency Start On default is Off 2 Parameterise DI0 DI1 or DI2 as emergency start input 3 Switch th...

Page 66: ...6 00 o clock and then 10 min later Top The 1st and 2nd start were successful The 3rd start command was given before the pause time was over and was ignored therefore Then the 5th start was ignored too because only 3 starts are allowed in the time window Bottom The same situation is shown 10 min later One start is possible again because the first start was already shifted out of the monitoring wind...

Page 67: ... stop input whereas DI4 starts the motor in a forward direction and DI3 in a reverse direction if supported by the active control function If inching mode is enabled the stop can still be used Using the Multifunction Inputs DI0 DI2 The digital inputs DI0 DI1 and DI2 are called multifunction inputs because their function can be adapted flexibly depending to your application requirements The followi...

Page 68: ...on 1 1 1 1 On Delay Ton 1 1 1 1 External Fault 0 External Fault 1 External Fault 2 If a digital input is already used for the starter function e g for torque inputs in the actuator modes or for contactor checkback they are not available anymore as multifunction inputs 68 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 69: ...ection function Relevant Parameters Number Of Phases Stand Still Supervision The UMC can supervise the stand still time of a motor In the case the motor was not started for a user defined time the UMC can generate a warning This warning might then be used in a customer specific way e g to perform a test start or do an inspection Relevant Parameters Motor stand still level Mot stand still lev This ...

Page 70: ... parametrised with the control function Transparent behaves like an I O module with an integrated overload check The outputs DO0 DO3 and the inputs DI0 DI5 are directly connected to the fieldbus and are independent of the overload status If a fault output DO2 or DO3 is activated the relevant output cannot be controlled from the fieldbus anymore but is controlled by the UMC itself The contactor k1 ...

Page 71: ...alised with the built in standard applications It may differ for customer specific applications Command Data for Transparent Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Prepare Emergency Start 1 UMC100 DO21 UMC100 DO1 UMC100 DO0 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Controlled by UMC100 if configur...

Page 72: ...res are not supported in this control function Checkback supervision UMC controlled starting and stopping bus LCD DI Simulation and stop via multifunction inputs Bus fault reaction Voltage dip Circuit diagram of the UMC overload relay mode Fault Behaviour Contact DO0 opens Contact DO1 closes The fault output DO2 DO3 is activated if configured The monitoring signal FAULT is sent to the fieldbus The...

Page 73: ...ised with the built in standard applications It may differ for customer specific applications Command Data Overload Relay Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Prepare Emergency Start 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Controlled by UMC100 if configured as fault output The ta...

Page 74: ... supervision Optionally DI4 DI5 can be used to start stop the motor locally Optionally DO2 or DO3 can be used as fault output The following diagram shows the UMC wired for DOL operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 An auxiliary contact of K is used by contactor checkback monitoring The motor can be started locally via DI4 a...

Page 75: ... 9 5 10 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applications It may differ for customer specific applications RUN FORWARD OFF RUN FORWARD OFF FAULT RESET FAULT WARNING FAULT DO0 2CDC 342 023 F0209 Check back Commands received telegram UMC outputs Monitoring signals telegram LED DI0 aux contact Motor current aux contact Run Run Diagno...

Page 76: ...DO1 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Controlled by the UMC100 if configured as fault output The table above represents the data allocation as realised with the built in standard applications It may differ for customer specific applications 76 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 77: ...a reverse direction Optionally DI0 can be used for contactor checkback supervision Optionally DI3 DI4 can be used to start the motor and DI5 to stop the motor Optionally DO2 or DO3 can be used as fault output The following diagram shows the UMC wired for REV operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 and DO1 Two auxiliary conta...

Page 78: ...rd LOCK OUT TIME DO0 forward Run reverse ignored Run reverse off Rev lockout time Timing Diagram for Changing Direction Remark Opposite direction only possible after OFF and after the reverse lock out time has elapsed Restart in the same direction without consideration of the Reverse lock out time Related parameters Reverse Lockout Time 78 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION...

Page 79: ...n as realised with the built in standard applications It may differ for customer specific applications Command Data for Reversing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off Run Reverse 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Con...

Page 80: ...e dip function is not supported in this control function Adjust parameter YD changeover mode Adjust parameter YD starting time The switch over from Star Y to Delta D takes place earliest after 1 second The parameter YD starting time must therefore be set to at least 1 second The following diagram shows the UMC wired for star delta operation A signal lamp is connected to DO3 which serves as a fault...

Page 81: ...ARD OFF Start Stop YD starting time pause time 20 ms Checkback Commands received telegram UMC outputs Monitoring signals telegram DO0 star DO1 delta Motor current Aux contact DI0 aux contact DO2 main 2CDC 342 025 F0209 81 CONFIGURING THE MOTOR MANAGEMENT FUNCTIONS ...

Page 82: ...ion as realised with the built in standard applications It may differ for customer specific applications Command Data for Star Delta Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off 1 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Controlled by the UMC100...

Page 83: ...or checkback supervision Optionally DI4 DI3 can be used to start the motor at speed one two and DI5 to stop it Optionally DO2 or DO3 can be used as fault output The voltage dip function is not supported in this control function Set Ie2 according to the motor nameplate The following diagram shows the UMC wired for two pole operation A signal lamp is connected to DO3 which serves as a fault out put ...

Page 84: ...t diagram of the UMC for controlling dahlander motors The checkback contacts k81 k91 are optional OFF RUN FAST FORWARD RUN FORWARD RUN FAST FORWARD RUN FORWARD 20 ms 2CDC 342 026 F0209 Check back Command received telegram UMC outputs Monitoring signals telegram DO1 contactor K2a K2b Motor current aux contact Run K1 UMC internal Pause time Run K2 DO0 contactor K1 Timing Diagram for Pole Changing St...

Page 85: ...ocation as realised with the built in standard applications It may differ for customer specific applications Command Data for Pole Changing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off 1 UMC100 DO21 UMC100 24VDC Out1 Run Fast Forward 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 ...

Page 86: ...orted and checkback via DIO is not supported in these control functions Set the following parameters as listed here Inv DI start input No Inv DI stop input No Inching DI start input Jog Yes Multifunction 0 1 Off Checkback Current or Simulation test purposes only Adjust Time Limit Actuator Control function Actuator 2 Basic circuit The control functions Actuator 1 2 3 and 4 provide different use of ...

Page 87: ...h limit switches DI0 Motor off start only in Closed direction DI1 Motor off start only in Open direction DI3 Fault motor stops Remark Torque signals are not necessary but can be used for surveil lance After switching off the motor continues to run for some milli seconds due to its rotating mass Adjustment of the Closed and Open limit switches is necessary to achieve the correct end positions Usage...

Page 88: ... Open or torque Closed are calculated based on the direction of move ment before the stop If after powering up a torque signal is detected and neither an Open nor a Closed limit is present it is presumed that the torque occurred during closing The start is possible only af ter fault acknowledgement and only in the opposite direction Actuator 3 Open position via limit switch only Closed position vi...

Page 89: ... the torque contacts to find out which torque signal is active Run time Open Closed The Run time limit Star delta starting time must be changed and should be set according to actua tor data Setting the Run time limit 1 s disables the supervision Starting from Open or Closed The limit switch has to open within the start monitoring time of 3 s Exceeding the time results in the fault signal Open limi...

Page 90: ...llocation as realised with the built in standard applications It may differ for customer specific applications Command Data for Actuator 1 4 Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Opening Off Closing 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus 3 2 4 5 3 6 7 1 Controll...

Page 91: ...he UMC immediately closes the main contac tor but awaits an additional delay paramter Delay1 till the start command is signalled to the softstarter Stopping After the stop signal the UMC immediately opens DO2 to signal the stop to the softstarter The UMC detects the end of the ramp down phase automatically by monitoring the motor current I below lower measurement range Check back supervison must b...

Page 92: ...ting Time used as ramp up time if no by pass signal available Delay 1 Delay 2 default value set can be changed only in the custom application editor Checkback delay time Checkback Command Data for Softstarter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off Run Reverse 1 DO3 24VDC 1 1 2 Remaining data see section Parameters ...

Page 93: ...tor Supply e g 230VAC K1 K2 k2 k1 forwards ramping Softstarter K0 Stop Supply 0V 24V k0 Start Stop Circuit diagram of the UMC for controlling a softstarter in two directions of rotation The start stop buttons on DI3 DI5 are optional See explanations in the text about the ramping signal 93 CONFIGURING THE MOTOR MANAGEMENT FUNCTIONS ...

Page 94: ...n thermal model for the 3 phases is implemented which is fed with the highest present current of L1 L2 or L3 Then protection functions high low current trip and warning always use the highest current of the 3 phases Restrictions for power calculation of resistive loads The Phase angle j must always be 0 no capacitive load allowed Otherwise the results of power calculation are not specified Current...

Page 95: ...nding on the fieldbus in use Setting the address to 255 means that the UMC will take over the ad dress from a connected communication interface PROFIBUS 2 125 DeviceNet 2 64 Modbus 2 125 Ensure that the chosen bus address is not used twice If an address is used twice the whole bus line might go out of operation Related Parameter Bus Address Specific Communication Settings for Modbus RTU and Device...

Page 96: ...cally 3 Only the communication interface contains a valid address e g a new spare UMC is connected which has 255 as address The UMC gets the address from the communication interface and saves it Then the communication starts 4 The UMC100 3 and the communication interface contain the same address Operation and communication starts The UMC100 3 and the communication interface contain different addre...

Page 97: ... be configured to stop forwarding these parameters to the UMC i e ignore them To do so set parameter Ignore Block Parameter to Ignore A typical customer error message if this parameter was not set is as follows We set up everything correctly and the plant worked for weeks without problems But then suddenly the UMC lost its parameters What happened The UMC was configured e g via LCD panel during co...

Page 98: ...nalog monitoring words with the help of the parameters listed below Relevant parameters Param To PV 1 2 3 4 5 Special considerations for backwards compatibility on DeviceNet and PROFINET The UMC100 3 is fully backwards compatible with UMC100 FBP To replace a UMC100 FBP with UMC100 3 without changing the device description files in a bus master it is necessary to adjust the parameter Retrofit to UM...

Page 99: ...ssage that is shown on the UMC s LCD panel A fault can be automatically cleared when the cause of the fault is rectified Each input can optionally be delayed see parameter DX1xx FBP 0 DI delay for details The following figure shows the internal data flow of the inputs 1DI0 2DI5 Functionality of the six digital inputs 1DI0 2DI5 of the DX111 FBP 0 and DX122 FBP 0 modules Internally the digital input...

Page 100: ... and can be controlled from the control system See the fieldbus command telegram for the relevant bit position By default it is not used by the UMC in any way But it can be used in a customer specific function block application The relay output of the modules VI15x FBP 0 can be freely used in the Custom Application Editor Consult the editor s manual if you plan to use the output directly in the UM...

Page 101: ...n how to connect and wire the LCD panel The UMC100 PAN can be either plugged directly on the UMC or mounted on the switchgear door using the door mounting kit The following diagram shows the LCD panel with its buttons LEDs and LCD area This chapter describes how the parameters can be accessed from the UMC100 PAN Please look into section Parameters and Data Structures on a Fieldbus for an explanati...

Page 102: ...ture and the main configuration menu The Menu Tree If you press you enter the main configuration menu The parameters are organised into groups as described in the section Parameters and Data Structures on a Fieldbus Parameter Organisation and as shown in the diagram on the following page The scroll bar on the right indicates the present location in a configuration menu with several menu items On t...

Page 103: ... Communikation e g bus address 4 I O modules e g DI function 5 Display e g language 6 Maintenance Service e g changed parameters Main menu Main Configuration Menu Voltages Active power Power Faktor Masks on the top level and the main configuration menu masks With the right soft key you can enter the selected submenus which are described in the following sections The masks shown with a star are onl...

Page 104: ... 16 5 4 Aux inp 1 message L1 1 16 5 5 Aux inp 1 message L2 Same repeats for Aux 2 6 1 11 Local control mode 2 1 11 1 Loc2 start bus cyc 1 11 2 Loc2 stop bus cyc 1 11 3 Loc2 start LCD 1 11 4 Loc2 stop LCD 1 11 5 Loc2 start bus acyc 1 11 6 Loc2 stop bus acyc 1 11 7 Loc2 start DI 1 11 8 Loc2 stop DI 1 13 Multifunction inputs 1 13 1 Multifunction 0 1 13 2 Multifunction 1 1 13 3 Multifunction 2 1 13 4 ...

Page 105: ...P 2 14 2 Voltage DIP duration 2 14 3 Autorestart enable 2 14 4 Autorestart window 2 14 5 Autorestart delay 2 14 6 DIP restart level 2 14 7 DIP level 2 15 Over under voltage 2 15 1 U low trip level 2 15 2 U low trip delay 2 15 3 U low warn level 2 15 4 U low warn delay 2 15 5 U high trip level 2 15 6 U high trip delay 2 15 7 U high warn level 2 15 8 U high warn delay 2 16 Voltage imbalance 2 16 1 U...

Page 106: ...AM1 HW SW version 4 4 5 AI2 enabled 4 4 6 AM2 settings 4 4 7 AM2 monitoring 4 4 8 AM2 HW SW version 4 2 2 DX1xx settings 4 2 2 1 DX1xx DI delay 4 2 2 2 DX1xx AO type 4 2 2 3 DX1xx AO err reac 4 3 2 VI15x settings 4 3 2 1 Nominal line voltage 4 3 2 2 Nominal power factor 4 3 2 3 Power scale factor 4 4 2 6 AI111 4 4 _ 1 AMx mode 4 4 _ 2 AMx CH1 type 4 4 _ 3 AMx CH1 err reac 4 4 _ 4 AMx Tmax trip lev...

Page 107: ...Download to UMC 6 4 2 1 Only parameter 6 4 2 2 Only application 6 4 2 3 Par and application Maintenance and Service Parameters Actions Within this submenu all maintenance and service related parameters actions can be configured The figure below shows the organisation of the different parameter masks in the menu tree Menu point 6 3 1 shows the list of errors and their occurrence in seconds since th...

Page 108: ... left hot key In this case the changes are discarded The following example shows how to set the nominal motor current Ie1 To change the digit use the up down keys As it is not possible to enter a value outside the given limits start editing the first digit by pressing the up button If you reach 10 a 0 is displayed in the first digit and a 1 in the second digit Press the left hot key now to go to t...

Page 109: ...e or discard the changes pressing Cancel Use the LCD panel as parameter storage For backup purposes or if several UMCs should be configured with a similar or same set of parameters the LCD panel can be used as storage Up and download are done by command You can choose if you uploaded or download only the application or only the parameters or both Please note that the bus address will not be overwr...

Page 110: ...el with saved parameters is expected Deactivation of auto save function With an activated parameter Enable Auto Save ON the UMC100 3 always expects a valid LCD panel at startup To deactivate this function Set the parameter Enable Auto Save OFF with the LCD Panel The parameters stored in the LCD Panel are deleted During the next startup the UMC100 3 use the internal stored parameters Replacing a UM...

Page 111: ...tor If control via LCD panel was enabled it is possible to start stop the motor from the Control menu which can be accessed from the top level menu when pressing the left hot key Cntrl Depending on the selected control function a list of possible start directions is displayed Pressing the green start button starts the motor in the selected direction Pressing the red stop button stops the mo tor Th...

Page 112: ...ther fault pending it is displayed and can also be acknowledged until there is no further fault pending Using the up down keys it is possible to scroll through the list of present faults before acknowledging them If the last fault was acknowledged the main menu is automatically entered The menu can be exited at any time pressing the left hot key Back without resetting any faults The table in the s...

Page 113: ...mmary fault DO2 is a relay output that uses the same supply as DO0 and DO1 DO3 is a 24VDC output and can be used to drive a signal lamp as an example The fault outputs can be configured with the parameter Fault Outputs Fault indication via LEDs on the UMC The red fault LED is switched on in the event of a fault and remains on until the fault is ac knowledged Fault messages on the LCD panel See the...

Page 114: ...g threshold 13 Load side electrical See above Selftest UMC HW 14 Electronics Hardware fault detected more details see under no 128 140 On LCD panel maintenance service Diagnosis Error history Replace UMC Actuator problem 15 Load side mechanics Open close time of actuator exceeded because of tight valve or other mechanical reasons Check runtime parameter and limit and torque switch wiring IO module...

Page 115: ...on 64 Actuator mechanics Tight operation or wiring problem Torque close in intermediate position 65 Actuator mechanics Tight operation or wiring problem Pos open and closed at same time 66 Actuator mechanics Wiring position switch problem End pos open not left within specified time 67 Actuator mechanics Wiring position switch problem or wrong adjustment of position switch End pos closed not left w...

Page 116: ...and signal source AM1 CH1 2 3 Sensor error AM2 CH1 2 3 Sensor error 100 103 106 109 112 115 Wiring temperature sensor Check wire between AM1 and temerature sensor AM1 CH1 2 3 Out of range AM2 CH1 2 3 Out of range 101 104 107 110 113 127 Load side Configuration Check that the configured sensor type is correct Check that the correct sensor type is connected Check that the delivered sensor signal in ...

Page 117: ...145 A problem occured during parameter exchange between the UMC and the LCD panel Check that the parameters application stored in the LCD panel can be handled from the used UMC Do not remove the panel while parameter exchange Do not remove power while parameter exchange AM1 CH1 2 3 HH H AM2 CH1 2 3 HH H 146 148 150 152 154 156 Value on senser configured HH H level Check process AM1 CH1 2 3 LL L AM...

Page 118: ...help to assess the bearing status and its lubrication The maintenance counters are available at the UMC100 PAN and in the PBDTM I O Module status codes Three LEDs show the module status The following table explains the status messages Status Explanation Green LED Yellow LED Red LED On On On Self test during start up Flashing Off On Communication with UMC was interrupted Relay outputs switched off ...

Page 119: ...n Replacing an I O Module I O modules are automatically parameterized by the UMC if the communication between UMC and I O module has been established No further user actions are required Requesting support If you need support we kindly ask you to contact your local ABB representative using the template provided at the end of this manual Check the configuration The menu option Changed parameters in...

Page 120: ...conds 5 10 11 Analogue Word Active power in selected scale 6 12 DX1xx DI7 DX1xx DI6 DX1xx DI5 DX1xx DI4 DX1xx DI3 DX1xx DI2 DX1xx DI1 DX1xx DI0 13 Run Time Exceeded2 Out of Position2 Torque Open2 Torque Closed2 End Pos Open2 End Pos Closed2 7 14 U Imbal warn U Imbal trip Undervoltage warn Under voltage trip Underpower warn Under power trip Over power warn Over power trip 15 Earth fault warning Ear...

Page 121: ... 2 4 THD Warning Voltage out of spec1 Overload power Underload power1 Warning LCD panel missing 5 Cooling Time Running Just one start left Num Starts Overrun 3 6 Extended diagnosis is available1 Parameter out of range 7 Fault code See section Error Handling Maintenance and Service Fault Messages for a description of the code 1 There is more than one root cause that triggers this diagnosis For deta...

Page 122: ...mmand data size is described in the EDS file Monitoring com mand and diagnosis data is mapped to the data telegrams which are cyclically exchanged between the DeviceNet master and the UMC For more information about device parameterisation in DeviceNet networks please refer to the DNP31 DeviceNet communi cation interface technical manual For busmasters with limited capability set parameter I O Data...

Page 123: ...ole changing starter 7 Actuator_1 9 Actuator_2 10 Actuator_3 11 Actuator_4 12 Softstarter 13 All 21 Rev lock out time Interlocking time before a start command in the opposite direction is accepted 1 255 s All 24 YD changeover mode The UMC switches from star to delta either after a defined time or if the motor current has decreased to 90 of Ie1 Time 0 Current 1 All 25 YD starting time Time Limit Ac...

Page 124: ... in local mode 2 No 0 Yes 1 111 Loc2 stop LCD Allow the motor to be stopped via LCD panel in local mode 2 No 0 Yes 1 112 Loc2 start bus acyclic Allow the motor to be started via acyclic bus command in local mode 2 e g from DTM No 0 Yes 1 113 Loc2 stop bus acyc Allow the motor to be stopped via acyclic bus command in local mode 2 e g from DTM No 0 Yes 1 108 Loc2 start DI Allow the motor to be start...

Page 125: ...position NO 10 Force local NC 11 Force local NO 12 Fault reset NC 13 Fault reset NO 14 Voltage DIP NC 15 Voltage DIP NO 16 CEM11 always2 Warn 17 CEM11 after startup Warn 18 CEM11 always2 Fault 19 CEM11 after startup Fault 20 All Extended 23 Checkback time The maximum delay between the output relay was closed until the checkback signal is present signal at DI0 present or motor current 20 depending ...

Page 126: ...thout limiting the number of starts in a time window 0min 255min 4 25h in steps of 1min Default value 0 All excluding GSD PDQ22 155 Num Starts Overrun Reaction if no start is left anymore but a start command was issued 0 Disabled 1 Trip 2 Warning All excluding GSD PDQ22 221 Num Starts Prewarn Reaction if only one start is left 0 Disabled 1 Trip 2 Warning All excluding GSD PDQ22 Maintenance related...

Page 127: ... trip which was triggered through the thermal motor model the cooling duration can be defined as fixed time or as a percentage of the thermal load level 0 cold 100 trip Time 0 Restart Level 1 All 49 Cooling time The time a restart is inhibited following a thermal overload trip triggered by the thermal motor model 30 64000s Default value 120s All 50 Restart level in Below this threshold a motor res...

Page 128: ...of 0 disables the trip 0 100 in steps of 5 Default 0 0 disables the function Unscaled 0 20 Example 10 means 50 All 34 Low curr warn level Value in of I Ie Below this value a warning is generated A value of 0 disables the warning 0 100 in steps of 5 Default 50 0 disables the function Unscaled 0 20 Example 10 means 50 All 33 Low curr trip delay Delay time until a low current trip is triggered 0 25 5...

Page 129: ...ault 10 Earth Flt Trip Level Above this ground fault current a ground fault tip is triggered A value of 255 disables the trip 20 80 in of nominal current Ie1 2 255 off Default value is 255 Example Ie 100A Earth Flt Trip Level 35 Then a earth fault current of 35A triggers a trip All 11 Earth Flt Trip Delay Delay time until a ground fault trip is triggered Trip happens after the configured delay tim...

Page 130: ...s parity number of stop bits Note older versions of UMC100 UMC100 3 do not send this parameter then an autodetection function is active 8 Data even 1 Stop 1 8 Data odd 1 Stop 2 8 Data no 2 Stop 3 8 Data no 1 Stop 4 UMC100 PAN MODBUS bus timeout The master has to send a telegram within the given time otherwise the UMC triggers the configured busfault reaction 0 off 255s UMC100 PAN IP setting mode M...

Page 131: ...de 18 Voltage UL2L3 V 19 Voltage UL3L1 V 20 Average Voltage V 21 Power Factor 0 001 22 Scaled Apparent Power scaled with Power Scale Factor 23 Voltage Unbalance 0 1 24 Voltage THD L1 0 1 25 Voltage THD L2 0 1 26 Voltage THD L3 0 1 27 AM1 Analog Value Channel 1 K or raw value 0 xxxx 28 AM1 Analog Value Channel 2 29 AM1 Analog Value Channel 3 30 AM1 Max Temperature K 31 AM2 Analog Value Channel 1 K ...

Page 132: ... up to the next multiple of 3 E g 7 8 9 9 ms delay In addition to the software delay a fix hardware delay of about 4ms must be considered DX122 3 200ms Values are rounded to the next multiple of 10 Values below 20 are rounded up to 20 E g 3 20 20 ms delay 81 90 90 ms delay All excluding GSD PDQ22 152 DX1xx AO type Hardware type of the analogue output on the DX1xx module 0 20mA 0 4 20mA 1 0 10mA 2 ...

Page 133: ...el Power factor cos phi Below this value a trip is generated 30 disables the function 0 30 1 in steps of 0 01 Unscaled 30 100 Example 75 means a PF of 0 75 All excluding GSD PDQ22 201 PwrFactor Trip Delay Delay time until a low power factor trip is triggered 0 25 5s in steps of 0 1s Default 3s Unscaled 0 255 Example 20 means 2s All excluding GSD PDQ22 202 PwrFactor Warn Level Power factor cos phi ...

Page 134: ...5 means a PF of 0 75 All excluding GSD PDQ22 217 Power Scale Factor Factor that can be used to scale the active and apparent power so that the resulting value fits in a WORD This is needed for bus transfer 0 1 1 10 2 100 3 1000 Example Ue is 400V Ie is 200A Rated PF is 0 8 The nominal active power is then 400 200 1 73 0 8 110720 To transfer this value via fieldbus it must be scaled e g by 10 So th...

Page 135: ... 188 189 190 AM1 CH1 2 3 Err Reac Define error reaction for a specific analog input channel Disabled 0 Trip 1 Warning 2 All 182 183 184 AM1 Ch 1 2 3 Type Define function of analog input channel Disabled 0 PT100 50 C 400 C 2 wire 1 PT100 50 C 400 C 3 wire 2 PT100 50 C 70 C 2 wire 3 PT100 50 C 70 C 3 wire 4 PT1000 50 C 400 C 2 wire 5 PT1000 50 C 400 C 3 wire 6 KTY83 50 C 175 C 7 KTY84 40 C 300 C 8 N...

Page 136: ...lue shown on the top level menu see above default is Real startup time 131 User display 4 Process value shown on the top level menu Binary 1 0 Binary 2 1 Analog 1 2 Analog 2 3 Time to Trip 4 Time to Cool 5 132 User display 5 Process value shown on the top level menu see User display 4 Default is Time to Cool 133 User display 4 text See custom application manual for more details Text string with 8 ...

Page 137: ...ction NC Normally closed NO Normally open Disabled 0 Fault NC Motor in On Off 1 Fault NO Motor in On Off 2 Fault NC Motor in On 3 Fault NO Motor in On 4 Warning NC Motor in On Off 5 Warning NO Motor in On Off 6 Warning NC Motor in On 7 Warning NO Motor in On 8 All 63 64 65 66 67 68 69 70 71 72 73 74 Aux Inp 1 6 message Line 1 Line 2 Message text line 1 and line 2 Free text with 8 characters for ea...

Page 138: ...nput Block 62 Aux Inp 6 Reaction Aux Input Block 63 Aux Inp 1 Message L1 Aux Input Block No Name Parameter Group 64 Aux Inp 1 Message L2 Aux Input Block 65 Aux Inp 2 Message L1 Aux Input Block 66 Aux Inp 2 Message L2 Aux Input Block 67 Aux Inp 3 Message L1 Aux Input Block 68 Aux Inp 3 Message L2 Aux Input Block 69 Aux Inp 4 Message L1 Aux Input Block 70 Aux Inp 4 Message L2 Aux Input Block 71 Aux ...

Page 139: ...Password Protection Display 128 User Display 1 Display 129 User Display 2 Display 130 User Display 3 Display 131 User Display 4 Display 132 User Display 5 Display 133 User Display 4 Text Display 134 User Display 5 Text Display 135 Multif In 0 Message L1 Motor Management 136 Multif In 0 Message L2 Motor Management 137 Multif In 1 Message L1 Motor Management 138 Multif In 1 Message L2 Motor Manageme...

Page 140: ...VDC 0V L1 L2 L3 3 Contactor Supply e g 230VAC K1 k1 DOC DO0 DO1 DO2 110 240V AC DC 24VDC DO3 DI0 DI1 DI2 DI3 DI4 DI5 UMC100 3 UC UMC PAN Comm Interface ILim Fwd Stop k1 GND 24VDC M 3 3 2 F1 X10 X5 DX122 24VDC 0V 1DI0 2DI7 Contactor Supply e g 230VAC 1 2DOC DOx VI15x L 1 2DIZ N 24VDC 0V 10 Basic Circuit Diagrams Direct Starter with IO modules and 110 240V supply Use spark suppression for larger con...

Page 141: ...er Quitt X1 K1 K2 S34 Y14 E Stop Signalling to UMC Supply 0V 24 V DC Circuit diagram showing safe tripping with the help of an emergency stop relay Carefully read the RT9 manual on how to use this device Use spark suppression for larger contactors and also interface relays to maintain the service life of the UMC100 and RT9 internal relays Emergency Stop Function for Direct Starter Category 4 141 B...

Page 142: ...hler Quitt X1 K1 K2 S34 Y14 E Stop Signalling to UMC K3 Supply 0V 24V DC Emergency Stop Function for Reversing Starter Category 4 Circuit diagram showing safe tripping with the help of an emergency stop relay Carefully read the RT9 manual on how to use this device Use spark suppression for larger contactors and also interface relays to maintain the service life of the UMC100 and RT9 internal relay...

Page 143: ...40E acc to EN IEC 60947 4 1 Tolerance of tripping time incl total ranges of current operational temperature range rated frequency UMC alone 10 UMC with provided current transformer 14 Tolerance of phase imbalance 10 Tripping time for phase loss Trip class 5 approx 1 5 s 10 approx 3 s 20 approx 6 s 30 approx 9 s 40 approx 12 s Accuracy of current measurement range 50 to 200 of Ie with Ie 0 5A UMC a...

Page 144: ...5 10 I Ie tripping time s Class 40E Class 30E Class 20E Class 10E Class 5E Tripping time for warm motor for three phase and single phase symmetrical loads Motor current Ic Ie 100 for long time before overloading 144 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 145: ...ree phase and single phase symmetrical loads Controller Unit 1SAJ530000R0 1SAJ530000R1 Supply voltage 24 V DC 20 30 19 2 31 2 V DC incl ripple Use SELV or PELV approved power supply unit 110 V 240 V AC DC 15 10 Buffering time 10 ms 10 ms Reverse polarity protection Yes Not relevant LEDs green red yellow Green Ready for operation Red Error Yellow Motor is running 145 TECHNIC AL DATA ...

Page 146: ...I111 0 0 8 35 1 0 1 5 UMC100 3 UC 1SAJ530000R1 provides 24 V DC supply for expansion modules transistor output DO3 and communication interface Max current is 450 mA Tu 50 C 250 mA Tu 60 C Following examples for the calculation of the load on 24 V out Max load on 24 V Out Tu 50 C Tu 60 C UMC100 3 UC 6 DI high 2 Relays on PTC 1 5 kΩ output DO3 off current in mA 450 mA 250 mA PDP32 0 41 DX111 FBP 0 1...

Page 147: ...tact service life Mechanical 500 000 switching cycles Electrical 250 V AC 0 5 A 100 000 cycles 1 5 A 50 000 cycles Internal clearance and creepage distances relay contacts to 24 V circuits 5 5 mm safety insulation up to 250 V AC EN 60947 1 Pollution degree 2 Pollution degree terminals 3 Supply power down up behaviour Valid for all motor control functions except transparent and overload relay Whene...

Page 148: ...relays activated 0 60 C with two relay outputs activated and 24 V DC supply output loaded with 250 mA 0 50 C with two relay outputs activated and 24 V DC supply output loaded with 450 mA Marks approvals CE cUL CCC EAC ATEX for 1SAJ530000R0200 1SAJ530000R1200 Operation altitude above sea level Up to 5000 m Operation above 4000m only with isolated motor wires Performance Data Reaction time UMC100 DI...

Page 149: ...htening Torque for screw mounting 0 5 Nm Micro USB Connector for device configuration with PBDTM software Protection cap IP54 accessory Silicone DX111 FBP 0 and DX122 FBP 0 General Mounting On DIN rail EN 50022 35 Mounting position Any Dimensions W x H x D 45 x 77 x 100 mm excluding communication connector LEDs Red yellow green Red Hardware error of module Yellow Diagnosis available Green Ready fo...

Page 150: ...are suitable Some DC coil contactors contain rectifiers which suppress sparks perfectly Switching capacity per relay contact acc to EN 60947 5 1 electromagnetic load AC 15 240 V AC max 1 5 A AC 15 120 V AC max 3 A DC 13 250 V DC max 0 11 A DC 13 125 V DC max 0 22 A DC 13 24 V DC max 1 A Relay contact service life Mechanical 500 000 switching cycles Electrical 250 V AC 0 5 A 100 000 cycles 1 5 A 50...

Page 151: ... Supply for digital inputs 110 V AC 240 V AC Isolation Yes Input signal bounce suppression Typ 20 ms Signal 0 range including ripple 0 40 V AC Signal 1 range including ripple 74 265 V AC Frequency range 45 65 Hz Input current per channel 230V AC Typ 10 mA Analog Output Type of connection 2 wire connection to display e g the motor current on an analogue meter Configurable output range 0 10 mA 0 4 m...

Page 152: ...ve sea level VI150 FBP 0 max 2000 m VI155 FBP 0 max 4000 m at 60 C For higher altitudes please contact your sales unit Relay Outputs Number of relay outputs 1 DO0 with root DOC Voltage range of contacts 12 250 V AC DC Uimp 4 kV Other technical data for the relay outputs see the DX1xx module Voltage Inputs L1 L2 L3 Overvoltage category III in grounded networks II in ungrounded networks Nominal inpu...

Page 153: ...n anlog inputs and 24 V DC supply communication interface yes Indiviual configuration of each analog input yes Uimp sensor analog inputs 0 5 kV Pollution degree terminals 3 Operation altitude above sea level Up to 5000 m Temperature Inputs Type of connection 2 or 3 wire Number of input channels 3 one AI111 0 6 two AI111 0 Type of temperature inputs adjustable per channel PT100 50 C 400 C PT100 50 ...

Page 154: ...product has been designed for environment A Use of this product in environment B may cause unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation measures Electrostatic discharge accoring to IEC 61000 6 2 8 kV air discharge 6 kV contact discharge Radiofrequency electromagnetic field according to IEC 61000 4 3 10 V m Fast transient bursts according ...

Page 155: ... 10 7 4 20 x 10 7 Lambda safe undetected LSU 3 73 x 10 7 8 35 x 10 7 Lambda safe detected LSD 1 31 x 10 7 1 32 x 10 7 Safety requirements Low demand Low demand Probability of failure on demand PFD at T1 10 years at T1 3 years T1 proof test 7 18 x 10 3 2 2 x 10 3 8 42 x 10 3 2 5 x 10 3 Characteristic values according to ISO 13849 The following characteristic values apply at an ambient temperature o...

Page 156: ...6 3 543 4 173 3 937 4 201 X6 X7 X8 X9 X10 X5 T1 T2 Ca Cb DO Relay C C 0 1 2 Run DI 24V DO Out 0V 24V 0 5 3 N L Power Trip Rdy 57 2 24 98 3 858 Ø 4 5 Ø 0 18 70 90 106 100 106 7 2 76 3 543 4 173 3 937 4 201 2CDC342001F0014 2CDC342004F0014 UMC100 3 DC UMC100 3 UC Dimensions UMC100 3 156 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 157: ...ion modules DX111 FBP 0 DX122 FBP 0 VI150 FBP 0 VI155 FBP 0 AI111 0 VI150 FBP 0 VI155 FBP 0 AI111 0 DX111 FBP 0 DX122 FBP 0 UMC100 PAN CAP Operating panel protection cap 0 039 53 04 2 09 20 0 79 66 2 6 1 0 04 20 3 0 8 17 8 0 7 70 55 2 78 85 3 46 157 TECHNIC AL DATA ...

Page 158: ...erfaces xxx xx SMK3 0 MRP31 DNP31 22 5 89 64 99 7 0 886 3 504 2 520 3 925 xxx xx SMK3 0 PDP32 PDR31 22 5 89 105 2 64 0 886 3 504 4 142 2 520 DNP31 0 MRP31 0 SMK3 0 PDP32 0 PDR31 0 Fieldbus communication interfaces 99 7 3 93 100 7 3 96 64 2 52 NS EIU32 MS Data E2 Link FE B1 Data E1 Link 38 1 5 42 5 1 66 EIU32 0 158 UMC100 3 UNIVERSAL MOTOR CONTROLLER TECHNIC AL DESCRIPTION ...

Page 159: ...159 ...

Page 160: ...without prior notice With regard to purchase orders the agreed particulars shall prevail ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of infor mation in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction dis closure to third parties or utilization of its contents in whole ...

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