ABB Terra 124 Installation Manual Download

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•

The qualified installation engineer obeys all local rules and the instructions in

the installation manual.

•

It is the responsibility of the owner of the EVSE to make sure that all qualified

installation engineers obey the local rules, the installation instructions, and the

specifications of the EVSE.

3.4

Personal protective equipment

Symbol

Description

Protective clothing

Safety gloves

Safety shoes

Safety glasses

3.5

Safety instructions during installation

Preliminary requirements

•

Do not use adaptors or conversion adapters.

•

Do not use cord extension sets.

•

Make sure that there is no voltage on the AC input cables during the complete

installation procedure.

•

Keep unqualified personnel at a safe distance during installation.

•

Only use electrical wires of sufficient gauge and insulation to handle the rated

current and voltage demand.

•

Make sure that the load capacity of the grid is in accordance with the EVSE.

•

Earth the EVSE correctly. Refer to section

3.7

•

Make sure that the wiring inside the EVSE is protected from damage and cannot

get trapped when you open or close the cabinet.

•

Make sure that water cannot enter the cabinet.

•

Protect the EVSE with safety devices that the local rules specify.

Safety

BCM.S1102.0-EN | 001

Summary of Contents for Terra 124

Page 3: ...on 11 2 1 Type plate 11 2 2 Intended use 11 2 3 Working principles 12 2 3 1 Terra 94 124 and 184 CC and CJ 12 2 3 2 Terra 94 124 and 184 C 13 2 4 Overview 14 2 4 1 Overview of the system 14 2 4 2 Overview of the EVSE outside 15 2 4 3 Overview of the EVSE inside 16 2 5 Options 17 2 5 1 EV charge cable Combo 2 17 2 5 2 EV charge cable CHAdeMO 17 2 5 3 Integrated payment terminal CCV 17 2 6 External ...

Page 4: ...foundation 27 5 4 Unpacking 27 5 4 1 Unpacking procedure 27 5 4 2 Do a check on the transport sensors 27 5 4 3 Remove the cabinet from the pallet 28 5 5 Mechanical installation 28 5 5 1 Mechanical installation procedure 28 5 5 2 Open the cable inlet and remove the cable gland 28 5 5 3 Guide the cables through the opening in the cable guide plate 29 5 5 4 Install the cabinet on the foundation 29 5 ...

Page 5: ... 3 Floor space requirements 42 8 10 4 Prefab foundation 43 8 10 5 Custom foundation 44 8 11 Logic interface specifications 44 8 12 AC input specifications 45 8 12 1 General AC input specifications 45 8 12 2 AC input cable 45 8 12 3 Terra 94 45 8 12 4 Terra 124 46 8 12 5 Terra 184 46 8 13 DC output specifications 46 8 13 1 General specifications 46 8 13 2 Terra 94 46 8 13 3 Terra 124 48 8 13 4 Terr...

Page 6: ...lways possible to show the configuration of your EVSE The illustrations in this document show a typical setup They are for instruction and description only 1 6 Units of measurement SI units of measurement metric system are used If necessary the document shows other units between parentheses or in separate columns in tables 1 7 Typographical conventions The lists and steps in procedures have number...

Page 7: ...mation about the condition of the EVSE before you start the procedure Requirements for personnel for a proce dure General safety instructions for a proce dure Information about spare parts that are necessary for a procedure Information about support equipment that is necessary for a procedure Information about supplies consuma bles that are necessary for a procedure Make sure that the power supply...

Page 8: ...ument name Target group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Service manual Qualified service engineer Declaration of conformity CE All target groups 1 12 Manufacturer and contact data Manufacturer ABB EV Infrastructure Heertjeslaan 6 2629 JG Delft The Netherlands Contact data The local representative of the manufacturer can giv...

Page 9: ...ting center of the manufacturer Facility of the manufacturer to do a remote check on the correct operation of the EVSE Cabinet Enclosure of the EVSE including the components on the inside CHAdeMO Japanese DC fast charging method for electric vehicles Contractor Third party that the owner or site operator hires to do engineering civil and electrical installation work Grid provider Company that is r...

Page 10: ...he EVSE to charge the EV Note It is possible that not all terms are present in this document 1 15 Orientation agreements D C B X Z Y A A Front side face forward to the EVSE during normal use B Left side C Right side D Rear side X X direction positive is to the right Y Y direction positive is rearward Z Z direction positive is upward About this document 10 BCM S1102 0 EN 001 ...

Page 11: ...date E Internal product code for the manufacturer F Full EVSE type G EVSE mass H EVSE rating I Address of the manufacturer J CE mark K Barcode with the serial number of the EVSE L Barcode with the part number of the EVSE M Additional EVSE rating data Note Find the type plate on your EVSE to see the applicable data Refer to section 2 4 2 2 2 Intended use The EVSE is intended for the DC charging of ...

Page 12: ...rix G Power module H DC filter I DC contactor J DC fuse K Overcorrect protection device L Charge cable M Interlink contactor N Insulation management interface O Charge protocol interface P Surge protection device Q Residual current device R Heater S Auxiliary power supply T Cabinet controller board U Power bridge V Touchscreen W Cooling fan X LED for the illumination of the exterior of the EVSE 1 ...

Page 13: ... cable M Insulation management interface N Charge protocol interface O Surge protection device P Residual current device Q Heater R Auxiliary power supply S Cabinet controller board T Power bridge U Touchscreen V Cooling fan W LED for the illumination of the exterior of the EVSE 1 CAN bus signal 1 2 CAN bus signal 2 Black and bold lines power connection Black and thin lines auxiliary power connect...

Page 14: ...EV The EV of which the batteries need to be charged EVSE Refer to section 2 4 2 Parking space Location for the EV during the charge session AC input cable To supply the electrical energy to the EVSE Power distribution board To connect the EVSE to the AC grid input EV charge cable To conduct the charge from the EVSE to the EV Description 14 BCM S1102 0 EN 001 ...

Page 15: ... To show the identification data of the EVSE Refer to section 2 1 Air inlet and outlet To let cooling air in and out The airflow makes sure that the parts on the inside of the EVSE do not become too hot Cover on the air outlet To prevent a blockage of the air outlet Border cover To cover the lower part of the EVSE EV charge cable outlet and holder To connect and hold the EV charge cable Refer to s...

Page 16: ... connect or disconnect the power modules group 2 Main breaker 1 To connect or disconnect the power modules group 1 PE busbar To connect the PE cable Surge protection device switch Breaker to protect the surge protection device always in the on position Ethernet connection Connection for the Ethernet cable Cable guide plate Plate with openings for the AC input cable and the Ethernet cable Manual sw...

Page 17: ...2 5 Options 2 5 1 EV charge cable Combo 2 A EV charge cable 2 5 2 EV charge cable CHAdeMO A EV charge cable 2 5 3 Integrated payment terminal CCV Description BCM S1102 0 EN 001 17 ...

Page 18: ...the EV charge cycle a relay switches and engages the AC input power to the power modules Incidental current peaks can occur For the specifications of the current peaks refer to section 8 15 A combination of these factors is the source of these current peaks Asynchronous engagement of the phases in the relay The electrical capacity of the AC input power part of the EVSE The amplitude of the current...

Page 19: ...ches unauthorized access interference intrusion leakage and or theft of data or information The manufacturer is not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information 3 2 General safety instructions This document the related documents and the warnings included do not replace your responsibili...

Page 20: ...nversion adapters Do not use cord extension sets Make sure that there is no voltage on the AC input cables during the complete installation procedure Keep unqualified personnel at a safe distance during installation Only use electrical wires of sufficient gauge and insulation to handle the rated current and voltage demand Make sure that the load capacity of the grid is in accordance with the EVSE ...

Page 21: ...rklift truck Put on the correct personal protective equipment Refer to section 3 4 3 7 Safety instructions for earthing Preliminary requirements Make sure that the EVSE is connected to an earthed metal permanent electrical system Alternatively install an equipment earthing conductor with circuit conductors Connect this earthing conductor to an equipment earthing terminal or lead on battery charger...

Page 22: ...nd electronic equipment Note It is possible that not all symbols are present on the EVSE 3 9 Discard parts or the EVSE Obey the local rules to discard parts packaging material or the EVSE Discard electrical and electronic equipment separately in compliance with the WEEE 2012 19 EU Directive on waste of electrical and electronic equipment Safety 22 BCM S1102 0 EN 001 ...

Page 23: ...olts with lifting loops Refer to section 8 4 Note Risk of pinching or crushing the cabinet is heavy Make sure that the hoisting equipment can lift the cabinet safely Obey the safety instructions that apply to the hoisting equipment Take into account the dimensions the mass and the center of gravity of the EVSE Refer to chapter 8 Caution Do not drop the cabinet Do not tilt the cabinet more than all...

Page 24: ...n lift the cabinet safely Obey the safety instructions that apply to the forklift truck Take into account the mass the dimensions and the center of gravity of the EVSE Refer to chapter 8 Caution Do not drop the cabinet Do not tilt the cabinet more than allowed Refer to section 8 9 Procedure 1 Move the forks A of the forklift truck in the gaps at the side of the cabinet 2 Move the cabinet to the co...

Page 25: ...e sure that the space and the airflow around the cabinet is sufficient Refer to section 5 2 2 2 If the local rules require the installation of an external residual current device install an external residual current device Refer to section 2 6 3 Design the site so that the charge cables can get to the inlet for the charge cables on the EVs For the length of the charge cables refer to section 8 10 ...

Page 26: ...nstall the cabinet on 2 Embed the cables in the ground with or without a cable duct Refer to the local rules 5 3 2 Prepare a standard prefab foundation Preliminary requirements Prefab foundation Refer to section 8 10 4 Procedure 1 Make the foundation A Do one of these steps Contact the manufacturer to order the foundation for your EVSE Refer to section 1 12 Make the foundation according to the spe...

Page 27: ...ufacturer 7 Remove the border covers Refer to section 6 3 8 Remove the cabinet from the pallet Refer to section 5 4 3 5 4 2 Do a check on the transport sensors 1 Do a check on the sensors A that record the shocks during transport 2 Do a check on the sensors B that record the maximum tilt during transport 3 If the sensors A show a red indication or the sensors B show a tilt that is too high do thes...

Page 28: ...quirements 1 The cabinet is above the foundation Procedure 1 Open the cable inlet and remove the cable gland Refer to section 5 5 2 2 Guide the cables through the openings in the cable guide plate Refer to section 5 5 3 3 Install these parts 1 Cabinet on the foundation Refer to section 5 5 4 2 Border covers Refer to section 6 4 5 5 2 Open the cable inlet and remove the cable gland Preliminary requ...

Page 29: ...ront and right doors are open 2 The cable inlet is open Procedure 1 If it is necessary install the cable gland A over the Ethernet cable B 2 Guide the wires C of the AC input cable the PE wire and the earthing conductor for the enclosure through the cable inlet 3 Pull the wires and cable through the gland plate and the cable inlet Apply the full cable slack 4 Close the sliding plate D 5 Tighten th...

Page 30: ...the front and right doors Refer to section 6 1 2 Connect the wires of the AC input cable Refer to section 5 6 2 3 Connect the PE wire Refer to section 5 6 3 4 Connect the enclosure to the earth Refer to section 5 6 4 5 If it is necessary connect the Ethernet cable Refer to section 5 6 5 6 Close the doors Refer to section 6 2 5 6 2 Connect the wires of the AC input cable Preliminary requirements 1 ...

Page 31: ... the correct torque For the specification refer to section 8 5 5 6 3 Connect the PE wire Preliminary requirements 1 The front and right doors are open Wire end ring M11 Fasteners M11 Wire stripper pliers Wire end ring tool Torque socket wrench Procedure 1 Prepare the wire a Cut the PE wire A so that it can reach the PE busbar B b Strip the insulation from the end or the wire Make sure that the str...

Page 32: ...rd IEC 60364 5 54 Procedure 1 Connect the earthing conductor B to the pin A of the enclosure 2 Connect the earthing conductor to the earthing electrode C 5 6 5 Connect the Ethernet cable Preliminary requirements 1 The front and right doors are open Procedure 1 Connect the Ethernet cable A to the Ethernet RJ45 socket B A B C B B A Installation 32 BCM S1102 0 EN 001 ...

Page 33: ...he EVSE has more than one connection type an EV of each type must be available The site operator or owner is available to receive instructions from the service engineer of the manufacturer 3 Make sure that these data are available Contact data of the contact person on site Address of the EVSE Site name Exact location of the EVSE longitude and latitude If there are more EVSEs on one location make s...

Page 34: ...or B Use the door key 2 Open the front door 3 If necessary open the left or right doors C through the opening of the front door 6 2 Close the doors Preliminary requirements Door key Danger Hazardous voltage Make sure that only qualified persons have access to the door key Note There is one unique door key for each cabinet B A C C Access to parts 34 BCM S1102 0 EN 001 ...

Page 35: ...nt door B 3 Lock the lock C of the front door Use the door key 6 3 Remove the border covers Preliminary requirements Set of hex keys Procedure 1 Remove these parts 1 Fasteners A 2 Border covers B 6 4 Install the border covers Preliminary requirements Set of hex keys B C A A A A B B Access to parts BCM S1102 0 EN 001 35 ...

Page 36: ...Procedure 1 Install these parts 1 Border covers A 2 Fasteners B B B A A Access to parts 36 BCM S1102 0 EN 001 ...

Page 37: ... Try to find a solution for the problem with the aid of the information in this document 2 If you cannot find a solution for the problem contact your local representative of the manufacturer Refer to section 1 12 Troubleshooting BCM S1102 0 EN 001 37 ...

Page 38: ...CC Two CCS connec tions CJ One CCS connec tion and one Cha deMo connection Example Terra 94 C T Terra Brand Terra U 9 Power rating 90 kW V 4 Design generation fourth generation W C EV charge cable connection one CCS connection 8 2 Parts included in the delivery Parameter Specification EVSE Refer to the type plate Refer to section 2 1 Door key Door key for for the cabinet Note It is possible that m...

Page 39: ...ner Size M5 8mm M6 10 mm M10 15 mm M12 19 mm and M16 24 mm Torque socket wrench 5 to 20 Nm size M8 13 mm and M6 10 mm Ratchet spanner with socket and exten sion Size M5 8 mm and M6 10 mm Tie wraps Standard Voltage tester To switch 200 mA of test current exam ple Duspol Digital multimeter Standard Hoisting equipment or forklift truck Capable to lift the EVSE safely Take into account the dimensions ...

Page 40: ...C to 50 C Maximum altitude above sea level 2500 m Temperature derating 40 C 8 7 Mass and center of gravity Mass Mass Specification Cabinet The type plate shows the specification Refer to section 2 1 Center of gravity Location of center of gravity Specification mm X 207 Y 385 Z 1049 Note The coordinates correspond with the agreements in section 1 15 0 0 0 is the left bottom front side of the EVSE 8...

Page 41: ...et Y dimension 880 Height of the cabinet Z dimension 1900 Length of the charge cable 6000 8000 optional Maximum opening size of the cable inlet 206 x 30 8 10 2 Cable slack Parameter Specification mm Required cable slack for the Ethernet ca ble measured from the top of the foun dation 1000 Required cable slack for the AC input ca ble measured from the top of the foun dation 1000 Technical data BCM ...

Page 42: ... Cabinet X1 Total width X2 Space for air inlet and to open the left and right doors Y1 Total depth Y2 Space to open the front door Y3 Space for air outlet Parameter Specification mm X1 1550 X2 510 Y1 1460 Y2 600 Y3 100 Technical data 42 BCM S1102 0 EN 001 ...

Page 43: ... of the foundation Y1 Depth of the foundation Z1 Height of the foundation X2 Width of the hole Y2 Depth of the hole Z2 Height of the hole Z3 Distance of the foundation above the ground level Parameter Specification mm X1 579 Y1 814 Z1 600 X2 600 Y2 850 Z2 585 Z3 15 Technical data BCM S1102 0 EN 001 43 ...

Page 44: ...00 x 250 X1 378 X2 50 X3 189 Y1 648 Y2 125 Y3 324 8 11 Logic interface specifications General specifications Parameter Specification RFID standard ISO 14443 A B to part 4 and ISO IEC 15693 RFID supported applications Mifare NFC Calypso Ultralight Pay Pass HID and other Network connection 3G 4G modem 10 100 Base T Ethernet Technical data 44 BCM S1102 0 EN 001 ...

Page 45: ... 10 50 Hz or 60 Hz Power factor at full load 0 96 Efficiency 94 at nominal output power Total harmonic distortion current 5 8 12 2 AC input cable Parameter Specification Cable shielding optional If the local rules require shielded cables the cable shielding must be connected to the PE rail at both ends of the cable Diameter of the phase conductors Refer to the local rules Diameter of the PE conduc...

Page 46: ...ailable Ask the manufacturer 8 13 DC output specifications 8 13 1 General specifications Parameter Specification DC output voltage range CCS 150 920 V DC DC output voltage range CHAdeMO 150 500 V DC Minimum DC output current 15 A Connection standard CHAdeMO 1 2 CCS 8 13 2 Terra 94 Parameter Specification DC output power mode 1 continuously on one EV charge cable Maximum 90 kW Simultaneous DC on tw...

Page 47: ...rging on two EVs You can install a different EV charge cable to increase the output current Output current in function of output voltage A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Technical data BCM S1102 0 EN 001 47 ...

Page 48: ...ode 1 continuously on one EV charge cable Maximum 120 kW DC output power mode 2 continuously on two EV charge cables Maximum 60 kW Simultaneous DC on two outlets Yes Two DC outputs operate in parallel Maximum DC output current CCS or CHAdeMO 200 A Maximum DC output current Cooled cable option 300 A Note The user can select mode 1 or 2 You can install a cooled cable on a standard EVSE Technical dat...

Page 49: ... 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Output power in function of output voltage A 100 0 40 20 60 80 100 140 120 160 180 200 200 300 400 500 600 B 700 800 900 1000 A Output power kW B Output voltage V Technical data BCM S1102 0 EN 001 49 ...

Page 50: ...s Yes Two DC outputs operate in parallel Maximum DC output current CCS or CHAdeMO 200 A Maximum DC output current Cooled cable option 300 A Note The user can select mode 1 or 2 You can install a cooled cable on a standard EVSE Output current in function of output voltage A 100 0 100 200 300 400 500 600 200 300 400 500 600 B 700 800 900 1000 A Output current A B Output voltage V Technical data 50 B...

Page 51: ...ower 80 W excluding the heater Note The heater will operate daily when the outside air reaches the dew point to avoid condensation inside the cabinet When the heater operaters the heater will use most of the required standby power 8 14 2 Terra 94 Parameter Specification kVA Power consumption during normal oper ation 5 4 8 14 3 Terra 124 Parameter Specification kVA Power consumption during normal o...

Page 52: ...cation kVA Power consumption during normal oper ation 10 8 8 15 Current peaks during the start of a charge cycle Parameter Specification Duration of the current peaks 25 µs Maximum current peak 60 A Technical data 52 BCM S1102 0 EN 001 ...

Page 53: ...Technical data BCM S1102 0 EN 001 53 ...

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