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connections. It is essential that electrical connections  be made properly to prevent and reduce
overheating.

3.

Mechanical Operation

During  routine tests, mechanical operation of the circuit protective devices or disconnects should
be checked by turning it "ON" and "OFF" at least three times.

TRANSFORMER MAINTENANCE

Inspection during operation

1. Inspection of oil level: when adding oil safety distances have to be observed.
2. Inspection of oil leakage.
3. Inspection of transformer surroundings.
4. Inspection of surface treatment.

Maintenance during operation

For  personal safety reasons only a limited amount of maintenance activities can be performed on
the  transformer  when  it is in operation. These activities are, however, possible if safety
regulations  are  followed.  In  practice,  however,  always  safest to remain below the level of the
cover  of  the  transformer.  Maintenance activity, which can be performed during operation is oil
sampling only.

Inspection and Measures to be taken during downtime

During downtime all inspection work and maintenance measures can be carried out, which can not
normally be performed during operation.

Before starting maintenance  work, the transformer has to be disconnected from the network and earthed
or grounded. When the disconnector  has been opened, one has to see to that they stay open and, before
grounding or earthing, one has to test that they are voltage free, i.e., with a voltage tester.

Inspection of oil leaks and precautions to be taken.

Oil leaks may occur as follows:

1) From bushing gaskets (if the gasket has become loose, tightening will help; if the gasket has lost

its  elasticity,  it  has to be replaced. The reason for losing the elasticity can be excessive heating
or ageing of the gasket).

2) From  cover gaskets, valves, and gaskets of the off-load tap changer (tightening of the screws or

bolts will usually help).

3) From welded joints (leaking joints can be repaired by welding. A skilled welder is needed for

the job).

Cleaning to be carried out annually:

1) Bushings (cleaning agent e.g. white spirit)
2) Transformer cover and tank
3) Glasses of relay, thermometer, and oil level indicator

Surface treatment:

Surfaces that have not been inspected during operation, should be checked and 

the 

damage

coatings be repaired.

Inspection and maintenance for accessories, protective and regulating equipment:

Summary of Contents for SAHARA Series

Page 1: ...pment ABB Electrical Industries Co Ltd Kingdom of Saudi Arabia ABB SAHARA Series Compact Substation OPERATING INSTRUCTIONS MODELS 24kV 36kV SAHARA 500 SAHARA MAX 1 SAHARA 1000 SAHARA MAX 2 SAHARA 1600...

Page 2: ...al Inspection 7 MAINTENANCE AND PERIODIC INSPECTION 7 Bolt Tightness 7 Inspection and Testing 7 Routine Field Testing 8 1 Insulation Resistance Test 8 2 Connection Test 9 3 Mechanical Operation 9 TRAN...

Page 3: ...tance of care in Site selection and design embodying features that provide adequate ventilation protection and security and which have taken account of appropriate fire moisture and explosion hazards...

Page 4: ...on has not sustained any damage during transportation Immediately upon receipt of the Package Compact Substation examine them to determine if any damage or loss was sustained during transit If abuse o...

Page 5: ...LIFT OR MOVE A TRANSFORMER OR PACKAGE COMPACT SUBSTATION WITHOUT ADEQUATE EQUIPMENT AND PRECAUTIONS 2 TERMINALS ARE FOR ELECTRICAL LOADING ONLY 3 DO NOT MAKE ANY CONNECTIONS THAT ARE NOT AUTHORIZED BY...

Page 6: ...ue stress on the terminals Conductors should be securely fastened in place and adequately supported with allowances for expansion and contraction FINAL INSPECTION PRIOR TO ENERGIZATION After the Packa...

Page 7: ...wings and previous test records before starting activity Scrutinize maintenance instructions given for the equipment to be maintained Maintenance information is given in the Operation and Maintenance...

Page 8: ...stigated for possible contamination on the surfaces NOTE For individual circuit protective device s resistance readings load and line conductors should be disconnected If not disconnected the test mea...

Page 9: ...tenance measures can be carried out which can not normally be performed during operation Before starting maintenance work the transformer has to be disconnected from the network and earthed or grounde...

Page 10: ...en of milliamperes With the same voltage reading the current taken by other phases can be measured The excitation currents of different phases should be approximately the same magnitude In a damage ph...

Page 11: ...nergy may be different for different fuse types as well as the selection tables and protection characteristics It is compulsory to use the same type of fuse links in all phases type rated current The...

Page 12: ...ring periodic checks established the best fixed periods for maintenance work It is also advisable to refer to the following rules The circuit breakers that operate rarely or which remain closed or ope...

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