background image

Q

u

in

c

y

C

o

m

p

r

e

s

so

r

®

T r u e   B l u e   R e l i a b i l i t y

SM

Quincy

Model QSI

®

 245

QSI

®

 220

Parts Manual · Air-cooled "E" Version

Water-cooled "E" Version

Including Power$ync

This manual contains important safety information and
should be made available to all personnel who operate
and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on
this compressor.

Manual No. 65057-EA

August 2003 Edition

Summary of Contents for QSI 245

Page 1: ...on Water cooled E Version Including Power ync This manual contains important safety information and should be made available to all personnel who operate and or maintain this product Carefully read th...

Page 2: ......

Page 3: ...d 34 35 Decal Groups revised air cooled 56 water cooled 57 Discharge Piping Group 9 Drive Coupling Groups 8 Electrical Groups revised Annunciator Groups 12 15 Electrical Control Diagrams 62 69 Startin...

Page 4: ......

Page 5: ...s if the following information is given 1 The serial number must be given when ordering replacement parts 2 State the exact part number needed Do not order by index numbers as index numbers are repeat...

Page 6: ...uired by the distributor when changing compressor fluid MODEL CIRCLE CONFIGURATION ______________________________________________________________ SERIAL NO ________________________________ FLUID ORIGI...

Page 7: ...CH TEMPERATURE 225 F STANDARD UNIT 1 122880 242 SWITCH TEMPERATURE 240 F POWER YNC UNIT 1 20775 KIT DIFFERENTIAL PILOT VALVE INCLUDES DIAPHRAGM DIAPHRAGM GASKETS SEAT GASKET SEAT DISK SEAT RING 1 1297...

Page 8: ...613 SLINGER 2 1 129612 SEAL SHAFT 3 1 129610 SEAL WEAR RING Reference Instruction Manual to install compressor shaft seal Tool Kit 140284 for 204 mm shaft seal and wear ring installation can be purcha...

Page 9: ...ARING 29 3 90386 L14 SCREW COUNTERBORE 3 8 16 UNC X 1 25 GRADE 8 45 FT LBS BACK OFF TO 25 FT LBS 30 1 22749 245 O RING VITON 4 38 I D 31 1 143949 END CAP DISCHARGE 32 140895 SHIM ROTOR TEMPERED STEEL...

Page 10: ...SLINGER 2 1 129612 SEAL SHAFT 3 1 129610 SEAL WEAR RING Reference Instruction Manual to install compressor shaft seal Tool Kit 140284 for 204 mm shaft seal and wear ring installation can be purchased...

Page 11: ...3 90386 L14 SCREW COUNTERBORE 3 8 16 UNC X 1 25 GRADE 8 45 FT LBS BACK OFF TO 25 FT LBS 30 1 22749 245 O RING VITON 4 38 I D 31 1 143949 END CAP DISCHARGE 32 140895 SHIM ROTOR TEMPERED STEEL BRASS 33...

Page 12: ...SCREW CAP 5 16 18 UNC X 0 75 GRADE 5 13 FT LBS 5 6 110428N031 WASHER FLAT 0 31 6 6 123115 05C LOCKWASHER 0 31 COMPONENT MAINTENANCE PARTS A 1 128387 404 ELEMENT DRIVE COUPLING 1 PAIR OF HALVES SOLD AS...

Page 13: ...2 1 129582 MANIFOLD DISCHARGE 3 6 123115 08C LOCKWASHER 0 50 4 6 123478 N15 SCREW CAP 1 2 13 UNC X 1 50 GRADE 5 55 FT LBS 5 1 140509S200 COUPLING FLEXIBLE 6 1 124450 001 CLAMP PIPE 2 00 7 2 124364 N0...

Page 14: ...ASKET 6 50 O D X 4 56 I D 9 1 126644 CYLINDER INLET VALVE INCLUDES BUSHING P N 22880 10 1 126649 SPRING INLET VALVE 11 1 126648 SHAFT INLET VALVE 12 1 126647 WASHER FLAT 0 56 13 1 126460 350 CUP PISTO...

Page 15: ...NC 6 1 126859 BRACKET AIR FILTER 7 1 120045 BAND AIR FILTER 8 2 123478 L12 SCREW CAP 3 8 16 UNC X 1 00 GRADE 5 23 FT LBS 9 2 123115 06C LOCKWASHER 0 38 10 1 20187 HOOD AIR FILTER USED ONLY ON UNITS LE...

Page 16: ...12 Quincy Compressor QSI 220 245 ANNUNCIATOR GROUPS STANDARD 143815...

Page 17: ...L10 SCREW CAP 3 8 16 UNC X 0 75 GRADE 5 23 FT LBS 19 4 110428N038 WASHER FLAT 0 38 20 1 140552 GASKET ANNUNCIATOR 21 2 123200 E04 SCREW PAN HEAD 6 32 UNC X 0 31 22 10 129867 ADAPTER TAB 23 6 140399 0...

Page 18: ...14 Quincy Compressor QSI 220 245 ANNUNCIATOR GROUPS POWER YNC 129591 009 010...

Page 19: ...3200 E04 SCREW PAN HEAD 6 32 UNC X 0 31 20 4 129203 003 COUPLING BULKHEAD 21 1 140265 1B BOARD MICROPROCESSOR 22 1 140265 2A BOARD DISPLAY 23 1 140265 3B BOARD ANNUNCIATOR 24 1 140123 BASE LAMP 25 1 1...

Page 20: ...16 Quincy Compressor QSI 220 245 STARTING GROUPS STANDARD PLC CONTROL ACROSS THE LINE WYE DELTA PIX5090...

Page 21: ...04 FUSEBLOCK FAN MOTOR 14 3 128857 025 FUSES FAN MOTOR 200 VOLT 3 128857 023 FUSES FAN MOTOR 230 VOLT 3 128857 020 FUSES FAN MOTOR 380 415 VOLT 3 128857 008 FUSES FAN MOTOR 460 VOLT 3 128857 007 FUSES...

Page 22: ...18 Quincy Compressor QSI 220 245 STARTING GROUPS POWER YNC ACROSS THE LINE WYE DELTA PIX5105...

Page 23: ...8 FUSES FAN MOTOR 460 VOLT 3 128857 007 FUSES FAN MOTOR 575 VOLT 15 1 140265 4C BOARD RELAY 16 1 129865 SWITCH SELECTOR 17 1 141814 DECAL SWITCH POWER YNC 18 1 140533 BRACKET SWITCH 19 4 129864 02 BLO...

Page 24: ...1 128413 506 415 VOLT 1 128413 354 1 128413 504 460 VOLT 1 128413 353 1 128413 503 575 VOLT 1 128413 355 1 128413 505 ITEM 6 TRANSFORMER FUSES PRIMARY A C STANDARD W C POWER YNC QTY ACL Y D QTY ACL Y...

Page 25: ...4570 05 1 144570 05 460 VOLT 1 144570 08 1 144570 08 2 144570 07 3 144570 08 1 144570 05 575 VOLT 1 144570 08 1 144570 07 2 144570 06 2 144570 07 1 144570 05 1 144570 05 ITEM 9 RELAY OVERLOAD DRIVE MO...

Page 26: ...LON 4 5 143188 075 STANDOFF THREADED 10 32 X 0 75 5 4 123200 F07 SCREW PAN HEAD 8 32 UNC X 0 50 OPTIONS 1 144217 1 WEB YNC LOGGING TRENDING 1 144217 2 WEB YNC E MAIL PAGE 1 144217 3 WEB YNC MODBUS GAT...

Page 27: ...ALE CONNECTOR 0 25 TUBE X 0 125 NPT 9 4 124349 004 FITTING ELBOW 90 MALE 0 25 TUBE X 0 125 NPT 10 4 124370 J02 LOCKNUT 1 4 20 UNC 11 8 123478 J10 SCREW CAP 1 4 20 UNC X 0 75 GRADE 5 6 FT LBS 12 4 9038...

Page 28: ...1 128826 1 VALVE BLOWDOWN 3 1 6099 NIPPLE PIPE 0 50 NPT X CLOSE 4 4 0 FT 124435 005 TUBING NYLON 0 50 O D 5 50 0 FT 124435 003 TUBING NYLON 0 25 O D 6 10 124349 004 FITTING ELBOW 90 MALE 0 25 TUBE X...

Page 29: ...CONNECTOR STRAIN RELIEF 0 50 37 2 8052 LOCKNUT CONDUIT 0 50 38 2 142125 13 NIPPLE BRASS EXTRA STRONG 0 12 NPT X CLOSE 39 2 125260 001 REDUCER PIPE BRASS 0 25 NPT X 0 12 NPT 40 1 22454 1 SWITCH PRESSU...

Page 30: ...PART NUMBER DESCRIPTION 1 7 124349 005 FITTING ELBOW 90 MALE 0 25 TUBE X 0 25 NPT 2 1 128826 1 VALVE BLOWDOWN 3 1 6099 NIPPLE PIPE 0 50 NPT X CLOSE 4 4 0 FT 124435 005 TUBING NYLON 0 50 O D 5 53 0 FT...

Page 31: ...128664 GAUGE THERMOMETER 36 2 144545 02 FITTING CONNECTOR STRAIN RELIEF 0 50 37 3 8052 LOCKNUT CONDUIT 0 50 38 3 142125 13 NIPPLE BRASS EXTRA STRONG 0 12 NPT X CLOSE 39 2 125260 001 REDUCER PIPE BRASS...

Page 32: ...PE 0 50 NPT X CLOSE 4 1 142125 13 NIPPLE BRASS EXTRA STRONG 0 12 NPT X CLOSE 5 36 0 FT 124435 003 TUBING NYLON 0 25 O D 6 6 124349 004 FITTING ELBOW 90 MALE 0 25 TUBE X 0 125 NPT 7 1 128885 003 FITTIN...

Page 33: ...RONG 0 25 NPT X 1 50 31 1 126345 GAUGE PRESSURE LIQUID FILLED 0 200 PSI 32 1 144545 02 FITTING CONNECTOR STRAIN RELIEF 0 50 33 2 8052 LOCKNUT CONDUIT 0 50 34 1 110419 005 FITTING ELBOW 90 MALE 0 25 TU...

Page 34: ...PT X CLOSE 4 1 128826 1 VALVE BLOWDOWN 5 55 0 FT 124435 003 TUBING NYLON 0 25 O D 6 10 124349 004 FITTING ELBOW 90 MALE 0 25 TUBE X 0 125 NPT 7 1 128885 003 FITTING MALE CONNECTOR 0 25 TUBE X 7 16 20...

Page 35: ...UBE X 0 12 NPT X 0 12 NPT 35 1 141566 BRACKET VALVE 36 2 144545 02 FITTING CONNECTOR STRAIN RELIEF 0 50 37 3 8052 LOCKNUT CONDUIT 0 50 38 1 110419 005 FITTING ELBOW 90 MALE 0 25 TUBE X 0 25 NPT 39 1 1...

Page 36: ...32 Quincy Compressor QSI 220 245 RESERVOIR GROUP 129749 001...

Page 37: ...GRADE 5 55 FT LBS 8 9 110428W050 WASHER FLAT 0 50 9 3 123115 08C LOCKWASHER 0 50 10 3 124370 N02 LOCKNUT 1 2 13 UNC 11 1 3092 ELBOW PIPE 0 75 NPT 12 1 3004 ELBOW PIPE 1 00 NPT 13 1 142299 FITTING STR...

Page 38: ...34 Quincy Compressor QSI 220 245 COOLER GROUP AIR COOLED 129774 001...

Page 39: ...8 16 UNC X 1 00 GRADE 5 23 FT LBS 13 8 110428W038 WASHER FLAT 0 38 14 8 123115 06C LOCKWASHER 0 38 15 8 124364 L02 NUT HEX 3 8 16 UNC 16 6 123478 L10 SCREW CAP 3 8 16 UNC X 0 75 GRADE 5 23 FT LBS 17 8...

Page 40: ...36 Quincy Compressor QSI 220 245 AIR PIPING GROUPS AIR COOLED ACROSS THE LINE 129756 001 141317 001...

Page 41: ...DRAINCOCK 0 25 NPT 11 1 3535 BUSHING PIPE 0 38 NPT X 0 25 NPT 12 2 122560 01 U BOLT GALVANIZED 1 4 20 UNC 1 75 I D X 3 00 13 8 110428W031 WASHER FLAT 0 31 14 8 123115 05C LOCKWASHER 0 31 15 4 123478 K...

Page 42: ...38 Quincy Compressor QSI 220 245 AIR PIPING GROUPS AIR COOLED WYE DELTA 129699 001 141318 001...

Page 43: ...GALVANIZED 1 4 20 UNC 1 75 I D X 3 00 13 8 110428W031 WASHER FLAT 0 31 14 8 123115 05C LOCKWASHER 0 31 15 4 123478 K15 SCREW CAP 5 16 18 UNC X 1 50 GRADE 5 13 FT LBS 16 4 124364 K02 NUT HEX 5 16 18 U...

Page 44: ...40 Quincy Compressor QSI 220 245 AIR PIPING GROUP WATER COOLED ACROSS THE LINE 129707 001...

Page 45: ...38 022 NIPPLE PIPE 1 25 NPT X 3 50 15 2 125938 010 NIPPLE PIPE 1 25 NPT X 2 00 16 1 120290 COUPLING PIPE 1 25 NPT 17 1 124827 125 SEPARATOR MOISTURE 18 1 2713 DRAINCOCK 0 25 NPT 19 1 122560 01 U BOLT...

Page 46: ...42 Quincy Compressor QSI 220 245 AIR PIPING GROUPS WATER COOLED WYE DELTA 129757 001 141320 001...

Page 47: ...NPT X 1 25 NPT 16 1 120290 COUPLING PIPE 1 25 NPT 17 1 124827 125 SEPARATOR MOISTURE 18 1 2713 DRAINCOCK 0 25 NPT 19 1 122560 01 U BOLT GALVANIZED 1 4 20 UNC 1 75 I D X 3 00 20 6 123115 05C LOCKWASHER...

Page 48: ...44 Quincy Compressor QSI 220 245 FLUID PIPING GROUP AIR COOLED 140701 001...

Page 49: ...00 TUBE X 1 5 16 12 O RING 11 1 129730 050 VALVE QUARTER TURN O RING 12 1 128883 075 PLUG PIPE 3 4 16 O RING 13 1 121918 126 TUBE FORMED STEEL 1 00 O D 14 1 121918 127 TUBE FORMED STEEL 1 00 O D 15 1...

Page 50: ...46 Quincy Compressor QSI 220 245 FLUID PIPING GROUP WATER COOLED 140659 006...

Page 51: ...UNC X 1 25 GRADE 5 23 FT LBS 21 8 123115 06C LOCKWASHER 0 38 22 8 124364 L02 NUT HEX 3 8 16 UNC 23 1 6182 FITTING ELBOW 1 25 NPT X 1 00 NPT 24 1 125938 001 NIPPLE PIPE 1 25 NPT X CLOSE 25 1 22708 15 H...

Page 52: ...48 Quincy Compressor QSI 220 245 WATER PIPING GROUP 129708 002...

Page 53: ...NIZED 1 00 NPT 5 1 126020 001 NIPPLE PIPE GALVANIZED 1 00 NPT X CLOSE 6 1 5051 VALVE GLOBE 7 1 126020 054 NIPPLE PIPE GALVANIZED 1 00 NPT X 7 50 8 2 120317 U BOLT 5 16 18 UNC 9 6 123115 05C LOCKWASHER...

Page 54: ...50 Quincy Compressor QSI 220 245 CABINET GROUP AIR COOLED 129683 001...

Page 55: ...AR 11 1 129557 19 PANEL ROOF 12 1 129557 23 PANEL ROOF 13 1 129557 21 PANEL ROOF 14 1 129557 22 PANEL ROOF 15 1 129557 25 PANEL SUPPORT 16 18 127623 LATCH DOOR QUARTER TURN 17 40 140061 SCREW HEX 5 16...

Page 56: ...52 Quincy Compressor QSI 220 245 CABINET GROUP AIR COOLED LOW SOUND 129685 001...

Page 57: ...PANEL END 12 1 142743 30 PANEL END 13 2 129557 31 PANEL DOOR 14 1 129557 32 PANEL COOLER 15 1 129557 33 PANEL BAFFLE 16 18 127623 LATCH DOOR QUARTER TURN 17 40 140061 SCREW HEX 5 16 18 UNC X 0 75 GRAD...

Page 58: ...54 Quincy Compressor QSI 220 245 CABINET GROUPS WATER COOLED 144500...

Page 59: ...10 142650 K12 SCREW CAP ZINC 5 16 18 UNC X 1 00 GRADE 5 13 FT LBS 22 62 7612 NUT HEX ZINC 5 16 18 UNC 23 94 110428W025 WASHER FLAT 0 25 24 62 123115 05Z LOCKWASHER ZINC 0 31 25 40 142578 K12 SCREW CAP...

Page 60: ...29785 245 DECAL QSI 245 QUINCY 1 129785 220 DECAL QSI 220 QUINCY 7 1 113058 DECAL CONTROL PANEL 8 1 140386 DECAL DANGER AUTO START OPTIONAL 9 1 144048 DECAL THIS MACHINE PROTECTED WITH QUINSYN PLUS 1...

Page 61: ...AUTION JOG MOTOR 6 1 129785 245 DECAL QSI 245 QUINCY 1 129785 220 DECAL QSI 220 QUINCY 7 1 141251 TAG PLUGS REMOVED 8 1 113058 DECAL CONTROL PANEL 9 1 140386 DECAL DANGER AUTO START OPTIONAL 10 1 1440...

Page 62: ...58 Quincy Compressor QSI 220 245 CONTROL SCHEMATIC ACROSS THE LINE 129740...

Page 63: ...Quincy Compressor QSI 220 245 59 CONTROL SCHEMATIC WYE DELTA 129781...

Page 64: ...60 Quincy Compressor QSI 220 245 CONTROL SCHEMATIC POWER YNC LESS LIFT VALVES 141295...

Page 65: ...Quincy Compressor QSI 220 245 61 CONTROL SCHEMATIC POWER YNC WITH LIFT VALVES 140513 002...

Page 66: ...62 Quincy Compressor QSI 220 245 ELECTRICAL CONTROL DIAGRAM AUTO DUAL ACROSS THE LINE WP1962A...

Page 67: ...Quincy Compressor QSI 220 245 63 ELECTRICAL CONTROL DIAGRAM AUTO DUAL WYE DELTA WP1962A1...

Page 68: ...64 Quincy Compressor QSI 220 245 ELECTRICAL CONTROL DIAGRAM AUTO DEMAND ACROSS THE LINE WP1962B...

Page 69: ...Quincy Compressor QSI 220 245 65 ELECTRICAL CONTROL DIAGRAM AUTO DEMAND WYE DELTA WP1962B1...

Page 70: ...66 Quincy Compressor QSI 220 245 ELECTRICAL CONTROL DIAGRAM LEAD LAG ACROSS THE LINE WP1962D...

Page 71: ...Quincy Compressor QSI 220 245 67 ELECTRICAL CONTROL DIAGRAM LEAD LAG WYE DELTA WP1962D1...

Page 72: ...68 Quincy Compressor QSI 220 245 ELECTRICAL CONTROL DIAGRAM POWER YNC W LIFT VALVES ACROSS THE LINE WP2016A...

Page 73: ...Quincy Compressor QSI 220 245 69 ELECTRICAL CONTROL DIAGRAM POWER YNC W LIFT VALVES WYE DELTA WP2016B...

Page 74: ..._________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________...

Page 75: ...nt according to percentage of completion Equipment held for Buyer shall be at Buyer s risk and storage charges may be applied at the discretion of Seller Accounts past due shall bare interest at the h...

Page 76: ...roduct or part thereof must be promptly returned to seller freight prepaid for inspection Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship...

Page 77: ......

Page 78: ...ctory trained and will help keep you in business Call for Authorized Quincy Service Quincy Compressor T r u e B l u e R e l i a b i l i t y SM Rotary Vacuum Systems 251 937 5900 Reciprocating Systems...

Reviews: