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Page 16

 

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QUICK START GUIDE

 

Configured as Service Entrance

 

3.

 

Connect the ground wire to the chassis stud with 

the provided ring terminal. Torque the nut to 30 in

-

lbs.

 

4.

 

Connect provided bond wire between neutral bus 

assembly  and  chassis  stud.  Torque  the  terminal 

block screw to 25 in

-

lbs using a flat bladed screw 

driver and 30 in

-

lb on the chassis stud.

 

5.

 

Connect  neutral  conductor  to  the  grounded 

terminal block. Torque the terminal block screw to 

25 in

-

lbs using a flat bladed screw driver. 

 

6.

 

Pull wire to verify.

 

7.

 

Connect  the  Line  1  wire  to  the  lower  position  of 

the 2

-

pole circuit breaker. Refer figure 12.

 

8.

 

Torque  the  screw  compression  fitting  to  35  in

-

lb 

for 10 AWG or smaller, 40 in

-

lb for 8 AWG using a 

flat bladed screw driver. 

 

9.

 

Pull wire to verify.

 

10.

 

Connect  the  Line  2  wire  to  the  upper  position  of 

the 2

-

pole circuit breaker. Refer figure 12.

 

11.

 

Torque  the  screw  compression  fitting  to  35  in

-

lb 

for 10 AWG or smaller, 40 in

-

lb for 8 AWG using a 

flat bladed screw driver.

 

12.

 

Pull wire to verify. 

 

Not Configured as Service Entrance

 

3.

 

N/A

 

4.

 

Connect the ground  wire to the chassis stud with 

the  provided  ring  terminal.  Torque  the  nut  to  30    

in

-

lbs.

 

5.

 

The  neutral  wire  should  be  terminated/grounded 

at  the  external  service  entrance.    However,  if 

neutral conductor is brought into this unit it can be 

terminated  to  the  floating  neutral  terminal  block. 

Torque the terminal block screw to 25 in

-

lbs. using 

a flat bladed screw driver. 

 

6.

 

Pull wire to verify.

 

7.

 

Connect  the  Line  1  wire  to  the  lower  position  of 

the 2

-

pole circuit breaker. Refer figure 12.

 

8.

 

Torque  the  screw  compression  fitting  to  35  in

-

lb 

for 10 AWG or smaller, 40 in

-

lb for 8 AWG using a 

flat bladed screw driver. 

 

9.

 

Pull wire to verify.

 

10.

 

Connect  the  Line  2  wire  to  the  upper  position  of 

the 2

-

pole circuit breaker. Refer figure 12.

 

11.

 

Torque  the  screw  compression  fitting  to  35  in

-

lb 

for 10 AWG or smaller, 40 in

-

lb for 8 AWG using a 

flat bladed screw driver.

 

12.

 

Pull wire to verify. 

 

Figure 12 AC Input Wiring

 

Bond Jumper

 

GND

 

GND

 

Nut

 

Main 

 

Ground

 

Washer

 

Sec 

 

Bond

 

Neutral

 

Verify all AC breakers are off! 

 

The unit

s input is designed for up to four 8 AWG conductors to be terminated in the AC mains breaker, neutral ter-

minal block and ground location(s) within the AC termination area at the top of the unit. The AC input is brought 
into the unit at the bottom of the unit through industry standard ¾

” 

water

-

tight conduit and the wires are routed 

up to the top AC termination area.

 

1.

 

Attached  industry  standard  ¾

” 

water

-

tight  conduit  at  the  bottom  of  the  unit  and  run  the  AC  input  wires 

through the conduit and route to the top of the unit where the AC termination area is located. 

 

2.

 

Strip the jacket off each of the conductors to expose bare conductor as follows: 0.5 inches (13 mm) for L1 and 
L2; 0.35 inches (9 mm) Neutral and Ground 

 

Summary of Contents for RP450

Page 1: ...ad and follow all safety statements warnings and precautions in this manual before installing maintaining or repairing this equipment consignes de sécurité importantes Conservez ces instructions Cet équipement n est pas adapté à une utilisation dans des endroits où des enfants sont susceptibles d être presents Lisez et suivez toutes les consignes de sécurité les avertissements et les précautions d...

Page 2: ...e Version 14 Step 5 Wire the Alarms 15 Step 6 Wire the AC Input 15 Configured as Service Entrance 15 Not Configured as Service Entrance 15 Step 7 Final wire Dressing and Close the Door 17 Step 8 Apply AC Power and Confirm 48V Power 17 Information Electrical Connections 18 Alarm Terminal Blocks 18 DC Output Connections 18 AC Input Connections 19 Configured as Service Entrance 19 Not Configured as S...

Page 3: ...Figure 5 AC DC Field wiring 12 Figure 6 Upper and lower dead front screws 12 Figure 7 chamber wiring 13 Figure 8 Strain Releif for output wiring 13 Figure 9 DC Output wiring 14 Figure 10 Pluggable terminal block 15 Figure 11 AC Feed 15 Figure 12 AC Input Wiring 16 Figure 13 Final Wire Dressing 17 Figure 14 Aalrm Connections 18 Figure 15 DC output connections 18 Figure 16 AC Input connections 19 ...

Page 4: ...nfigured provide accessible devices to remove input power in an emergency 6 Compression Connectors a U S or Canada installations use Listed Certified compression connectors to terminate Listed Certified field wire conductors b All installations apply the appropriate connector to the correct size conductor as specified by the connector manufacturer using only the connector manufacturer s recommende...

Page 5: ...rnissez des dispositifs accessibles pour couper l alimentation d entrée en cas d urgence 6 Connecteurs à compression a Installations aux États Unis ou au Canada utilisez des connecteurs à compression répertoriés certifiés pour terminer les conducteurs de câbles de terrain répertoriés certifiés b Toutes les installations appliquez le connecteur approprié au conducteur de taille correcte tel que spé...

Page 6: ... in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all power input before servicing the equipment Check for multiple power inputs Wear safety glasses Follow Personal Prote...

Page 7: ...tilisez uniquement des outils correctement isolés Retirez tous les objets métalliques porte clés lunettes bagues montres ou autres bijoux Suivez les procédures LOTO Lock Out Tag Out spécifiées par le client spécifiques au site ou générales selon le cas Débranchez toutes les entrées d alimentation avant de procéder à l entretien de l équipement Vérifiez les entrées d alimentation multiples Portez d...

Page 8: ...odel is shown below It includes the product serial number and input output specifications of the cabinet Figure 1 Warning Label Figure 2 Product ID Label Information Customer Care 1 877 546 3243 Reference Documents RPxxx 48 PSx DC6xx SRG AD Sécurité Lisez et suivez toutes les consignes de sécurité les avertissements et les précautions de ce manuel avant d installer d entretenir ou de réparer cet é...

Page 9: ... enclosure to simplify small cell 5G Repeater deployments Basic Features The positive voltage is referenced to ground The output is 48V nominal It is powered off of 120 240VAC 3W PE with operational parameters as shown here Input 2 6A 120 240VAC 3W PE Output 450W Maximum at 54VDC depending on ambient temperature Isolated alarm contacts are available for DC Fault and AC Fault AC FIELD WIRING SECTIO...

Page 10: ...tion Channel Lock Tools Torque wrench 0 65 in lb 0 10 Nm and 40 ft lbs Volt Meter for Lock Out Tag Out procedures Sockets as needed for mounting hardware Screwdrivers 2 pozi drive screwdriver Flat and Torx bit set with security pin Check for deliveries Make sure that the box contains the RP450 module Installation hardware kit which consists of 10 32 FLANGE NUT 7 x HOLE PLUG 9 x STRAIN RELIEF 3 x T...

Page 11: ...priate knot Figure 3 or water knot are two suggestions as shown in the view below 3 Use inch wide straps to mount the unit to the pole approximately as show in view to the right Step 1 Mount unit to pole Caution Use safe lifting practices Lifting devices are recommended Steel toed shoes required The weight of the unit is 18 0 lbs and the mounting straps and pole must support 3 times the weight of ...

Page 12: ...Torque each nut to 26 in lbs Unit Grounding Figure 4 Unit Grounding 2 Use a slotted screwdriver to loosen the 4 captive screws of the upper dead front cover then remove the upper dead front cover 1 For field wiring open the front door as shown DOOR UPPER DEAD FRONT SCREWS Figure 6 Upper dead front screws DC FIELD WIRING SECTION AC FIELD WIRING SECTION Step 3 Open the door and remove dead fronts fo...

Page 13: ...liefs Information Strain relief detail for output wiring There are 9 strain relief attached to unit 6 Strain Relief for DC Output wire breakers 1 Strain Relief for Signal wires 1 Strain Relief for DC Ground One unused should be populated with the plug which is part of ship loose kit Strain Relief rated for 0 220 0 290 5 6 7 4mm cable diameter range and the following UL cable types S SE SEO SEOOW S...

Page 14: ... of and 48V terminals toward the left end of the terminal block One wire carries The other carries 48V For DC GMT Fuse Version 4 Strip the inner jacket off the two conductors to expose 4 inches 9mm of bare conductor to terminate in circuit breaker and 0 6 inches 16mm to terminate in return bus terminal block 5 Connect the first pair of the wires to the first set of and 48V terminals toward the lef...

Page 15: ...le terminal block See Information Table on sheet 18 5 Plug in terminal blocks into the board mounted terminal block bases Note There is no alarm provision for blown fuse or tripped circuit breaker Step 6 Wire the AC input Danger Shock Hazard Confirm the AC source is NOT ENERGIZED before making AC connections Danger Risque d électrocution Vérifiez que la source CA N EST PAS SOUS TENSION avant d eff...

Page 16: ...into this unit it can be terminated to the floating neutral terminal block Torque the terminal block screw to 25 in lbs using a flat bladed screw driver 6 Pull wire to verify 7 Connect the Line 1 wire to the lower position of the 2 pole circuit breaker Refer figure 12 8 Torque the screw compression fitting to 35 in lb for 10 AWG or smaller 40 in lb for 8 AWG using a flat bladed screw driver 9 Pull...

Page 17: ...s and DC cables out through the strain relief holes until excess wire slack is removed 2 Secure the strain relief fittings in the holes on the bottom using channel lock for snap in type strain relief as needed 3 Dress the wire with a drip loop and visibly relaxed region outside the unit 4 Strain relieve the external wire to the environment to maintain this relaxed region even under load 5 Pull the...

Page 18: ...or 48V connections Circuit Breaker Version Directly wired to the circuit breaker itself or Fuse Version Wired to the terminal block aligned with its corresponding fuse holder For DC Returns wired to the common return bus Note The output source is common and electrically protected from short circuit Maximum current delivered is limited When the output is short circuited the unit will cycle on and o...

Page 19: ... AC Ground connected to chassis stud with provided ring terminal AC Input Connections State State Description LED Color State Customer Action 1 AC Fail Off AC Breaker is Off Open or AC is not present at the input of unit 2 DC Fail Red AC is present and breaker Closed On but module is not producing DC output 3 SPD Fail Red AC is present and breaker Closed On DC power to the load and the AC SPD DC S...

Page 20: ...e ICE to remove the securing screws Information For Replacement applications 1 Unlock and open door of unit 2 Turn mains breaker feeding the unit following Lock Out Tag Out procedures Warning Line side of Mains breaker is still energized high voltage 3 Remove power from source feeding mains breaker in the unit by following local regulatory and National Electric Code NEC practices to deenergize pow...

Page 21: ...or connection to intra building or unexposed wiring or cabling 2 can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install where NEC applies Enclosure is rainproof Internal rectifier is i...

Page 22: ...strain relief and UL Cable types are added on page 13 Ampacity value for DC Field wired conductors is updated to 12A in safety instructions 4C 20A Variant of DC breaker is removed and 2A 3A Variants of DC breaker are added in part list Warning label added in safety section Updated Product id label 3 0 09 02 2022 Updated figure 16 AC input connections Change History excludes grammar clarifications ...

Page 23: ...ccept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601...

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