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ABB RHD16000 Series, Operating Instruction

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ABB RHD16000 Series Operating Instruction Download Page 28

28 

RHD8000 / RHD16000 (Contrac)

 ELECTRICAL ROTARY ACTUATOR  |  OI/RHD8000/16000-EN REV. D 

 

 

… 10 Maintenance 

Removing the motor and adjusting the 

brakes 

 

 WARNING 

Risk of injury! 

The actuator position may be changed accidentally by the 
repelling power of the valve when the motor is removed or the 
brake is released. 
•  Make sure that no process forces are exerted on the lever. 

 

In automatic mode, the brake is nearly not exposed to any 
mechanical wear, since it is permanently released. Any 
readjustment is not necessary. Use the test function of the 
configuration software to check the brake. 
 

 

 

 

 

 

Oil change 

 

Note 

Oils for different temperature ranges may not mixed.  
During an oil change, thoroughly remove any oil that may have 
escaped to avoid accidents.  
Dispose of old oil according to local regulations. Make sure that 
the oil does not enter the water cycle. Make sure that any oil 
leaking from the device cannot come into contact with hot 
components. 
 

Proceed as follows to drain or change the oil: 

1.

Provide a collecting vessel capable of holding the expected 
oil quantity in accordance with 

Filling volumes

 on page 28 . 

2.

Open and release the vent valve, see 

Mounting position

 on 

page 10. 

3.

Unscrew the lowermost drain plug to drain the oil. 

4.  Collect the oil in the collection vessel. 
5.

Make sure all of the oil has been removed from the actuator 
housing. 

6.

Screw the drain plug back in. 

7.

Refill with the proper volume of oil in accordance with 

Filling 

volumes

 on page 28 and securely tighten the vent valve. 

 

 

Change from two to one column 

 

 
 

 

RHD oil types 

 

Ambient temperature 

Oil types - DIN 51517 

Default oil filled with delivery 

Alternative oil 

−

10 to 65 °C (15 to 150 °F) 

Castrol Alpha BMP 220 – DIN 51517 

ESSO Spartan EP 220 – DIN 51517 / ISO 12925-1 
BP Energol GR-XP 220 – DIN 51517 
Shell Omala 220 – DIN 51517 / ISO 12925-1 
Mobilgear 630 – DIN 51517 / ISO 12925-1 

−

30 to 50 °C (

−

20 to 130 °F) 

Mobil SHC 629 – DIN 51517 / ISO 12925-1 

– 

 

 

Filling volumes 

 

RHD8000 

Mounting position 

IMB 3 

IMB 6

IMB 7

IMB 8

IMV 5

IMV 6

Minimum oil level l (gal)* 

57 (15.04) 

55 (14.51)

74 (19.53)

61 (16.11)

52 (13.74)

53 (14.00)

Minimum oil level under inspection 
plug mm (in) 

135 (5.31) 

215 (8.46)

45 (1.77)

110 (4.33)

80 (3.15)

85 (3.35)

 

RHD16000 

Mounting position 

IMB 3

IMB 6 

IMB 7

IMB 8

IMV 5

IMV 6

Minimum oil level l (gal)* 

90 (23.25)

For these installation positions, please contact the manufacturer. 

Minimum oil level under inspection 
plug mm (in) 

100 (3.94)

*   US liquid gallon 

 

 

Change from one to two columns 

 

 

 

Summary of Contents for RHD16000 Series

Page 1: ...l elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls the actuator The special electronic unit serves as the interface between actuator and control system Additional Information Additional documentation on RHD8000 RHD16000 Contrac is available for download free of charge at www...

Page 2: ...D8000 15 Control actuator RHD16000 16 Level actuator RHD16000 17 6 Electrical connections 18 Safety instructions 18 Conductor cross section on universal plug 18 Conductor cross section on electronic unit 18 Cable glands 19 Selection of suited connection cables 19 Analog Digital 20 PROFIBUS DP 21 Electronic Unit EBN852 Contrac 22 Analog Digital 22 Analog Digital 23 7 Commissioning 24 8 Operation 24...

Page 3: ...ications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products Warni...

Page 4: ...ion between the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches...

Page 5: ... the operation of final control elements with preferably 90 rotary movement such as valve flaps ball valves etc The nominal torque is transferred through a lever actuator A special electronic unit controls the actuator The special electronic unit serves as the interface between actuator and control system During continuous positioning the electronic unit varies the motor torque steplessly until th...

Page 6: ...tion with crimp snap in contacts or screw terminals Connection cable for electronic unit actuator available as an option see ordering information for electronic unit Power supply for motor and sensors Via Contrac electronic unit only 85 C 185 F design not available for all RHD variants RHD8000 12 RHD8000 80 Nominal torque 8000 Nm 5900 lbf ft adjustable to 0 5 0 75 or 1 nominal torque Starting torq...

Page 7: ...or short time 2 nominal torque Rated time for 90 adjustable 30 to 900 s Rated operating speed adjustable 3 0 to 0 1 s Operating angle Typically 90 min 35 max 270 see manual for reduced angle with lever and limit stop Weight Approx 1030 kg 2270 lb Associated electronic unit For field mounting EBN861 For rack installation EBS862 Motor MC 112 BA Sensors Position transmitter and temperature sensor alw...

Page 8: ...ter unpacking for possible damage that may have occurred from improper transport Details of any damage that has occurred in transit must be recorded on the transport documents All claims for damages must be submitted to the shipper without delay and before installation Transporting the device Safety instructions DANGER Danger to life due to falling or toppling loads Risk of death or serious injury...

Page 9: ...you wrap it in plastic film and add desiccant Protect uncovered metallic surfaces with an appropriate long term corrosion inhibitor The relevant long term storage temperatures must be observed 5 Installation Safety instructions DANGER Danger to life due to falling or toppling loads Risk of death or serious injury due to the device falling down or toppling over Standing under suspended loads is pro...

Page 10: ...ainst direct sunlight Fastening the actuator 1 Place the actuator on the fastening device in the correct position Pay attention to the rotating direction in combination with the final control element 2 Fasten the actuator using four screws Use the biggest possible screw diameter and observe the tightening torque see table Locking and fastening elements on page 12 Mounting position The spur gear of...

Page 11: ...of the final control element in accordance with the dimensions 7 Insert the ball and socket joint and secure with crown nut and split pin 8 Remove the welding bushings and weld them to the coupling tube 9 Insert the link rod between the two ball and socket joints and screw it in 10 The L dimension can be adjusted by turning the link rod 11 When adjustment is finished fasten the counter nuts Travel...

Page 12: ...e diameter mm in tensile strength N mm2 lbf in2 Yield strength N mm2 lbf in2 39 1 54 800 116032 640 93550 Specifications for linkage of ball and socket valve in driver lever cone Actuator Ball and socket joint ThreadTightening torque Nm lbf ft RHD E 8000 RHD E 16000 B50 M30 1 5 258 190 Mounting with lever 2 M10315 b a 3 10 1 3 4 5 6 7 1 Actuator lever 2 Mechanical limit stop with locking screws 3 ...

Page 13: ... shaft via a hole with feather key groove This connection should be designed so that the nominal torque and any possible max output torque is transmitted securely The drive element must be mounted securely on the output drive shaft with suitable measures to prevent axial shift For the new drive element you can use the current mechanical stops The following parameters must be observed Type bore dia...

Page 14: ... 82 max 380 14 96 S S S 55 2 17 30 1 18 175 6 89 210 8 27 466 18 35 227 8 94 400 15 75 447 17 60 330 12 99 170 6 69 235 9 25 ø 39 1 54 75 2 95 75 2 95 0 035 0 001 0 013 0 0005 90 3 54 115 4 53 320 12 60 1 1 2 3 4 5 1 6 7 8 RHD8000 80 RHD8000 15 Center of gravity for output drive shaft right 1 S Center of gravity 2 Motor removal dimension 3 Removal dimension 4 Plug 5 Signal generator 6 Actuator sha...

Page 15: ... Ø76 2 99 Ø68 2 68 0 1 0 004 18 0 71 10 0 39 3 0 116 4 4 58 0 2 0 008 110 4 33 0 090 0 004 0 036 0 001 400 15 75 28 1 10 0 022 0 0001 0 074 0 0029 1 2 3 4 1 Cone 1 10 2 Welding bushings are included in delivery 3 Connection pipe 2 in DIN EN 10255 ISO 65 or 3 in schedule 80 pipe Size L acc to requirements The pipe is not included in delivery 4 Angular deflection of ball and socket joint Pointing to...

Page 16: ... 47 227 8 94 500 19 69 520 20 47 420 16 54 240 9 45 140 5 51 150 5 91 140 5 51 ø 39 1 54 100 3 94 127 5 00 32 1 26 120 4 72 35 1 38 13 0 51 S S S 110 4 33 150 5 91 72 2 83 204 8 03 11 0 43 27 1 06 184 7 24 194 7 64 390 15 58 1 2 3 4 5 1 1 8 7 6 9 1 S Center of gravity 2 Motor removal dimension 3 Removal dimension 4 Plug 5 Signal generator 6 Actuator shaft left 7 Actuator shaft 8 Actuator shaft rig...

Page 17: ...72 3 2 1 2 6 10 0 39 18 0 71 50 1 97 Ø76 2 99 0 036 0 0014 0 090 0 0035 0 0 2 6 0 0 0 2 6 0 0 8 8 0 0 0 3 5 145 185 5 71 7 28 1 2 3 4 1 Cone 1 10 2 Welding bushings are included in delivery 3 Connection pipe 3 in DIN EN 10255 ISO 65 or 3 in schedule 80 pipe Size L acc to requirements The pipe is not included in delivery 4 Angular deflection of ball and socket joint Pointing towards the actuator ma...

Page 18: ...must match to guarantee correct hardware and software allocation Conductor cross section on universal plug Crimp pins Motor brake heater max 1 5 mm2 16 AWG Signals max 0 5 mm2 20 AWG Contact surface Gold plated Screw terminals optional Motor brake heater max 2 5 mm2 14 AWG Signals max 2 5 mm2 14 AWG Contact surface Motor brake signals Gold plated Heater Silver plated Conductor cross section on ele...

Page 19: ...G 16 2 NPT in 2 Motor M25 1 5 1 PG 21 1 NPT in 1 Adapter for PG or NPT thread must be ordered separately Selection of suited connection cables Please observe the following information when selecting cables Use shielded cables for the motor brake cable the sensor cable and the signal cable to the control system controller Connect the shielding of the motor brake cable and the sensor cable on both s...

Page 20: ... 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT DI 2 MAN DI 3 MAN Uv out Sub distributi...

Page 21: ... 1 2 L N 3 M PE PE PE 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 11 12 13 10 S1 30 31 28 29 B1 A1 B2 A2 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible DO 1 endpos 0 DO 2 endpos 100 Sub distribution board Contrac electronic unit external fuse 115 V AC 230 V AC HAN 10E plug HAN 24E plug red green red green Bus in Bus o...

Page 22: ...15 10 1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 4 U V W Br Br Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MA...

Page 23: ... PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT DI 2 MAN DI 3 MAN Uv out Sub distribution board Contrac electronic unit ext...

Page 24: ...eration Automatic mode Handwheel mode WARNING Risk of injury due to live parts Risk of death or serious injuries due to electricity and unexpected machine movements In automatic mode the motor is always under power even at standstill When working on the actuator or the related subassembly switch off the supply voltage for the electronic unit and separate anti condensation heater option and take pr...

Page 25: ...ed via the handwheel while the supply voltage is switched on the positioning loop monitoring recognizes this state as travel without travel command A corresponding signal is output There are several options for resetting this positioning loop error Resetting via the commissioning and service field Resetting via the graphical user interface Changing the setpoint signal by at least 3 for more than 1...

Page 26: ...k Check the brake air gap approx 0 25 mm 0 010 in and electrical connection to the brake Check winding resistance of the brake coil Actuator does not run in automatic mode although automatic mode is selected in the user interface Digital input 1 BE 1 not wired Make connection Check the software settings for the digital inputs Actuator does not respond to control LED 5 flashing at 1 Hz software ver...

Page 27: ...bind and remove the lubricants Repair and maintenance activities may only be performed by authorized customer service personnel When replacing or repairing individual components use original spare parts General Contrac actuators feature a robust construction As a result they are highly reliable and require minimal maintenance The maintenance intervals depend upon the effective load and are therefo...

Page 28: ...pen and release the vent valve see Mounting position on page 10 3 Unscrew the lowermost drain plug to drain the oil 4 Collect the oil in the collection vessel 5 Make sure all of the oil has been removed from the actuator housing 6 Screw the drain plug back in 7 Refill with the proper volume of oil in accordance with Filling volumes on page 28 and securely tighten the vent valve Change from two to ...

Page 29: ...orted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices This product and its packaging are manufactured from materials that can be recycled by specialist recycling companies Bear the following points in mind when disposing of them As of 8 15 2018 this product will be under the open scope of the WEEE Directive 2012 19 EU and rel...

Page 30: ... the requirements of the following EU directives EMC directive 2014 30 EU Machinery Directive 2006 42 EC 2006 42 EG Low Voltage Directive 2014 35 EU RoHS II Directive 2011 65 EU as of 7 22 2019 14Additional documents Note All documentation declarations of conformity and certificates are available in ABB s download area www abb com actuators Change from two to one column ...

Page 31: ...r details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic exp...

Page 32: ...32 RHD8000 RHD16000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHD8000 16000 EN REV D 15Appendix Installation declaration Change from one to two columns ...

Page 33: ...c ELECTRICAL ROTARY ACTUATOR OI RHD8000 16000 EN REV D 33 Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS PROFINET International PI ...

Page 34: ...34 RHD8000 RHD16000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHD8000 16000 EN REV D Notes ...

Page 35: ...RHD8000 RHD16000 Contrac ELECTRICAL ROTARY ACTUATOR OI RHD8000 16000 EN REV D 35 Notes ...

Page 36: ...EN Rev D 08 2018 Original instruction We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter a...

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