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Option description and instructions 
 

3ADW0005Q964 E-Stop cat.1 without opening mains contactor en b 

Related standards and directives 

Standard 

Name 

EN 60204-1:2006 + AC:2010  
IEC 60204-1:2005 + A1:2008 

Safety of machinery – Electrical equipment of machines –  
Part 1: General requirements 

IEC 61508-1:2010 

Functional safety of electrical/electronic/programmable 
electronic safety related systems - Part 1: General 
requirements. 

IEC 61508-2:2010 

Functional safety of electrical/electronic/programmable 
electronic safety related systems - Part 2: Requirements for 
electrical/electronic/ programmable electronic safety related 
systems. 

EN 61800-5-2:2017 
IEC 61800-5-2:2016 

Adjustable speed electrical power drive systems –  
Part 5-2: Safety requirements – Functional 

EN 62061:2005 + AC:2010 + 
A1:2013 + A2:2015 
IEC 62061:2015 

Safety of machinery – Functional safety of safety-related 
electrical, electronic and programmable electronic control 
systems 

EN ISO 12100:2010 

Safety of machinery – General principles for design – Risk 
assessment and risk reduction 

ISO 13849-1:2015 

Safety of machinery – Safety-related parts of control systems 
– Part 1: General principles for design 

EN ISO 13849-2:2012 

Safety of machinery – Safety-related parts of control systems 
– Part 2: Validation 

EN ISO 13850:2015  
ISO 13850:2015 

Safety of machinery. Emergency stop. Principles for design 

IEC 61511-1:2016 

Functional safety – Safety instrumented systems for the 
process industry sector 

IEC 61326-3-1: 2008 

Electrical equipment for measurement, control and laboratory 
use – EMC requirements – Part 3-1: Immunity requirements for 
safety-related systems and for equipment intended to 
perform safety-related functions (functional safety) – General 
industrial applications 

2006/42/EC 

European Machinery Directive 

Other  

Machine-specific C-type standards 

 

Compliance with the European Machinery Directive 

The drive is an electronic product which is covered by the European Low Voltage Directive.  
However, the drive internal safety function of this manual (Q964) is in the scope of the 
Machinery Directive as a safety component. This function complies with European harmonized 
standards such as EN/IEC 61800-5-2. The declaration of conformity is delivered with the drive. 

Summary of Contents for +Q951

Page 1: ...nual Emergency stop stop category 1 without opening mains contactor option Q964 for DCS8x0 A cabinet drives equipped with DCS880 modules Individual E Stop E Stop cat 0 E Stop cat 1 POUS forced MC open...

Page 2: ...Enclosed converters flyer 3ADW000523 EN Door mounting kits DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 EN DPMP 02 mounting platform for ACS AP control panel 3AUA0000136205 EN Ser...

Page 3: ...gs 12 Hardware settings 13 Wiring 14 Q964 Start up and acceptance test 15 Use of the safety function 16 Activating 16 Resetting 16 Emergency stop indications 16 Q964 Fault tracing 17 Q964 Maintenance...

Page 4: ...at there is no dangerous voltage present WARNING After making additions to the drive safety circuit or modifying it or changing circuit boards inside the drive always test the functioning of the safet...

Page 5: ...s contactor breaker of the drive is opened Target audience The manual is intended for people who install start up use and service the safety option of the drive Read the manual before working on the d...

Page 6: ...e types HFT Hardware fault tolerance IEC 61508 EN IEC 62061 PFH Probability of dangerous failures per hour IEC 61508 EN ISO 13849 1 EN IEC 62061 EN IEC 61800 5 2 PL Performance level levels are a b c...

Page 7: ...he safety requirements Design the safety system The part of the design made by ABB is described in chapter Option description and instructions on page 8 If you made any changes to the delivered safety...

Page 8: ...motor s The mains contactor breaker of the drive is not opened For a detailed description of the Safe torque off function see the appropriate hardware manual The SS1 and STO functions comply with EN...

Page 9: ...or A41 Drive Control board P62 Emergency stop indication lamp A61 Emergency stop safety relay S61 Emergency stop button K61 Timer relay OFF3 ACK S62 Emergency stop reset button K63 Relay for indicatio...

Page 10: ...If the drive fails to acknowledge the receivable of the emergency stop command in 2 seconds the STO cuts off the drive control pulses preventing motor control and torque generation 4 The drive decele...

Page 11: ...afety circuit The fault reaction function shifts the drive immediately into the safe state by activating the Safe torque off STO function switching on the drive emergency stop command and keeping it o...

Page 12: ...the motor is stopped when an emergency stop command is received 20 05 Emergency stop source DI1 Selects the source of the emergency stop signal In this case the source is DI1 23 23 Emergency stop tim...

Page 13: ...rement button to change the flashing segment d Push the Select button to change what segment or decimal point of the display is flashing e Push and hold the Select button to confirm the time value 7 P...

Page 14: ...channels separate If you use only one channel or if the first and second channels are connected together for example in a chain the cross fault detection of the emergency stop safety relay trips and a...

Page 15: ...ttings on page 12 Ensure that the motor can run and be stopped freely during the test Start the drive and ensure that the motor is running If possible use a motor speed close to the maximum speed of t...

Page 16: ...1 to 3 seconds 3 Reset the drive if necessary 4 Make sure that the drive has received the start signal depends on the configuration see the firmware manual 5 You can now restart the drive Note You ha...

Page 17: ...Check the supply voltage E 17 Temperature error Check the ambient temperature E 20 E 26 Input Output I O error 1 Power cycle the safety relay 2 If the error code remains contact your ABB Jokab Safety...

Page 18: ...closing both CH s at the same time fast flash green blue green Two channels error CH1 has been unaccepted and then accepted again while CH2 remained accepted Check installation Restore by opening and...

Page 19: ...page 15 The person responsible for the design of the complete safety function should also note the Requirements from IEC61800 5 2 2016 EN61800 5 2 2017 for the drives STO circuit 6 2 2 1 4 Diagnostic...

Page 20: ...3 e 5 4 E 8 90 3 1 80 20 20 1 1 PFH values are according to EN ISO 13849 2 DC depends on the used STO mode and directly reflects to needed test interval 3 See the recommendation of use CNB M 11 050 p...

Page 21: ...on you must document all acceptance tests Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine The report must include as required by the referred st...

Page 22: ...assessment and risk reduction ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 2 2012 Safety of machinery Safety related...

Page 23: ...tion A listing of ABB sales support and service contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com servi...

Page 24: ...y ABB Automation Products Wallstadter Stra e 59 68526 Ladenburg Germany Tel 49 0 6203 71 0 Fax 49 0 6203 71 76 09 www abb com dc drives 508R0201A0090000 508R0201A0090000 Ident No 3ADW000508R0201 Rev B...

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