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Option description and instructions 

 

3ADW0005Q964 E-Stop cat.1 without opening mains contactor en b 

Fault exclusions 

Fault exclusions (not considered in the calculations):  

 

any short and open circuits in the cables of the safety circuit  

 

any short and open circuits in the cabinet terminal blocks of the safety circuits.  

 

Operation delays 

Emergency stop total delay: Emergency stop deceleration ramp time + 650 ms. 
 

General rules, notes and definitions  

Validation of the safety functions 

You must do an acceptance test (validation) to validate the correct operation of safety functions.  
 

Validation procedure 

You must do the acceptance test using the checklist given in section

 Start-up and acceptance test

 on 

page 15: 

 

at initial start-up of the safety function 

 

after any changes related to the safety function (wiring, components, safety function related 
parameter settings etc.)  

 

after any maintenance action related to the safety function.  

The acceptance test must include at least the following steps:  

 

you must have an acceptance test plan  

 

you must test all commissioned functions for proper operation, from each operation location 

 

you must document all acceptance tests.  

 

Acceptance test reports 

You must store the signed acceptance test reports in the logbook of the machine. The report must 
include, as required by the referred standards:  

 

a description of the safety application (including a figure)  

 

a description and revisions of safety components that are used in the safety application  

 

a list of all safety functions that are used in the safety application  

 

a list of all safety related parameters and their values  

 

documentation of start-up activities, references to failure reports and resolution of failures  

 

the test results for each safety function, checksums, date of the tests and confirmation by the test 
personnel. 

You must store any new acceptance test reports performed due to changes or maintenance in the 
logbook of the machine.  
 

Competence 

The acceptance test of the safety function must be carried out by a competent person with adequate 
expertise and knowledge of the safety function as well as functional safety, as required by IEC 61508-1 
clause 6.  
The test procedures and report must be documented and signed by this person. 
 

Ambient conditions 

For the environmental limits for the safety functions and the drive, refer to the hardware manual. 
 

Reporting problems and failures related to safety functions  

Contact your local ABB representative. 
 

 

Summary of Contents for +Q951

Page 1: ...nual Emergency stop stop category 1 without opening mains contactor option Q964 for DCS8x0 A cabinet drives equipped with DCS880 modules Individual E Stop E Stop cat 0 E Stop cat 1 POUS forced MC open...

Page 2: ...Enclosed converters flyer 3ADW000523 EN Door mounting kits DPMP 01 mounting platform for ACS AP control panel 3AUA0000100140 EN DPMP 02 mounting platform for ACS AP control panel 3AUA0000136205 EN Ser...

Page 3: ...gs 12 Hardware settings 13 Wiring 14 Q964 Start up and acceptance test 15 Use of the safety function 16 Activating 16 Resetting 16 Emergency stop indications 16 Q964 Fault tracing 17 Q964 Maintenance...

Page 4: ...at there is no dangerous voltage present WARNING After making additions to the drive safety circuit or modifying it or changing circuit boards inside the drive always test the functioning of the safet...

Page 5: ...s contactor breaker of the drive is opened Target audience The manual is intended for people who install start up use and service the safety option of the drive Read the manual before working on the d...

Page 6: ...e types HFT Hardware fault tolerance IEC 61508 EN IEC 62061 PFH Probability of dangerous failures per hour IEC 61508 EN ISO 13849 1 EN IEC 62061 EN IEC 61800 5 2 PL Performance level levels are a b c...

Page 7: ...he safety requirements Design the safety system The part of the design made by ABB is described in chapter Option description and instructions on page 8 If you made any changes to the delivered safety...

Page 8: ...motor s The mains contactor breaker of the drive is not opened For a detailed description of the Safe torque off function see the appropriate hardware manual The SS1 and STO functions comply with EN...

Page 9: ...or A41 Drive Control board P62 Emergency stop indication lamp A61 Emergency stop safety relay S61 Emergency stop button K61 Timer relay OFF3 ACK S62 Emergency stop reset button K63 Relay for indicatio...

Page 10: ...If the drive fails to acknowledge the receivable of the emergency stop command in 2 seconds the STO cuts off the drive control pulses preventing motor control and torque generation 4 The drive decele...

Page 11: ...afety circuit The fault reaction function shifts the drive immediately into the safe state by activating the Safe torque off STO function switching on the drive emergency stop command and keeping it o...

Page 12: ...the motor is stopped when an emergency stop command is received 20 05 Emergency stop source DI1 Selects the source of the emergency stop signal In this case the source is DI1 23 23 Emergency stop tim...

Page 13: ...rement button to change the flashing segment d Push the Select button to change what segment or decimal point of the display is flashing e Push and hold the Select button to confirm the time value 7 P...

Page 14: ...channels separate If you use only one channel or if the first and second channels are connected together for example in a chain the cross fault detection of the emergency stop safety relay trips and a...

Page 15: ...ttings on page 12 Ensure that the motor can run and be stopped freely during the test Start the drive and ensure that the motor is running If possible use a motor speed close to the maximum speed of t...

Page 16: ...1 to 3 seconds 3 Reset the drive if necessary 4 Make sure that the drive has received the start signal depends on the configuration see the firmware manual 5 You can now restart the drive Note You ha...

Page 17: ...Check the supply voltage E 17 Temperature error Check the ambient temperature E 20 E 26 Input Output I O error 1 Power cycle the safety relay 2 If the error code remains contact your ABB Jokab Safety...

Page 18: ...closing both CH s at the same time fast flash green blue green Two channels error CH1 has been unaccepted and then accepted again while CH2 remained accepted Check installation Restore by opening and...

Page 19: ...page 15 The person responsible for the design of the complete safety function should also note the Requirements from IEC61800 5 2 2016 EN61800 5 2 2017 for the drives STO circuit 6 2 2 1 4 Diagnostic...

Page 20: ...3 e 5 4 E 8 90 3 1 80 20 20 1 1 PFH values are according to EN ISO 13849 2 DC depends on the used STO mode and directly reflects to needed test interval 3 See the recommendation of use CNB M 11 050 p...

Page 21: ...on you must document all acceptance tests Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine The report must include as required by the referred st...

Page 22: ...assessment and risk reduction ISO 13849 1 2015 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 2 2012 Safety of machinery Safety related...

Page 23: ...tion A listing of ABB sales support and service contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com servi...

Page 24: ...y ABB Automation Products Wallstadter Stra e 59 68526 Ladenburg Germany Tel 49 0 6203 71 0 Fax 49 0 6203 71 76 09 www abb com dc drives 508R0201A0090000 508R0201A0090000 Ident No 3ADW000508R0201 Rev B...

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