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ABB PSE18, Installation And Commissioning Manual

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ABB PSE18 Installation And Commissioning Manual Download Page 9

Softstarters Type PSE18...PSE370 Installation and commissioning manual 1SFC132057M0201

9  

Chapter 1

1.2.1 Intended audience

1.2.1.1 General

The installation and commissioning manual is intended for the installation, com-
missioning, and maintenance personnel responsible for getting the softstarter into 
normal service and out of service.

1.2.1.2 Requirements

The installation personnel must have a basic knowledge in handling electric equip-
ment. The commissioning and maintenance personnel must be well experienced 
in using this kind of equipment.

1.2.2 Revision notes and other documents

For latest information on revisions and other documents related to the PSE 
Softstarters, please check 

www.abb.com/lowvoltage/. 

On this site select the link 

Control Products and then continue to Softstarters.

Summary of Contents for PSE18

Page 1: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual PSE 18 600 70 PSE 18 600 70 PSE 18 600 70...

Page 2: ...2 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 This manual belongs to __________________________________________...

Page 3: ...on to third parties is not permitted This document has been carefully checked If the user nevertheless detects any errors he is kindly asked to notify us as soon as possible The data contained in this...

Page 4: ...arter and should always be accessible to personnel working with this product The manual shall always be read through before performing any installation or commissioning tasks 2 1 Use of signs caution...

Page 5: ...5 Chapter 1 Introduction 7 2 Quickstart 11 3 Description 15 4 Mounting 27 5 Connection 31 6 Human Machine Interface HMI 45 7 Functions and configuration 55 8 Fieldbus communication 79 9 Maintenance 81...

Page 6: ...6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Notes...

Page 7: ...1SFC132057M0201 7 Chapter 1 Chapter 1 Introduction Documentation for PSE18 PSE370 softstarter 8 Installation and Commissioning 8 Intended audience 9 General 9 Requirements 9 Revision notes and other...

Page 8: ...ese Please check www abb com lowvoltage On this site select the link Control Products and then continue to Softstarters 1 2 Installation and Commissioning Manual This manual contains instructions on h...

Page 9: ...into normal service and out of service 1 2 1 2 Requirements The installation personnel must have a basic knowledge in handling electric equip ment The commissioning and maintenance personnel must be w...

Page 10: ...rinted Circuit Board PLC Programmable Logic Controller PTC Positive Temperature Coefficient SC Short Circuit SCR Silicon Controlled Rectifier thyristor TOR Top of Ramp full voltage Full On Uc Rated co...

Page 11: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 11 Chapter 2 Chapter 2 Quickstart Quickstart 12...

Page 12: ...according to Chapter 4 Mounting Caution Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before starting work on this equipment 3 Connect the...

Page 13: ...the war ranty may no longer be valid 9 Switch ON the control supply voltage Us terminals 1 and 2 10 Continue to configure parameter Ie as described in figure 2 3 Complete information about configurat...

Page 14: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 14 Chapter 2 This page is intentionally left blank...

Page 15: ...5 Chapter 3 Chapter 3 Description Overview 16 Markings and connections 17 Type designation 18 Documentation 18 Environmental influence 18 Specifications 18 Technical data 19 General 19 Weights 19 PSE...

Page 16: ...y showing icons The PSE Softstarter can be controlled in two ways Hardwire inputs control Fieldbus communication interface Only one type of control method can be enabled simultaneously Default selecti...

Page 17: ...PSE 18 600 70 Order code Line side connection Motor side connection External Keypad connection Technical data according to IEC 947 4 2 Technical data according to UL 508 and CSA C22 2 No 14 05 Supply...

Page 18: ...ost of the materials used are of recycle type and shall be handled and recycled according to existing laws Further information regarding used material and recycling of the product can be found at www...

Page 19: ...nalog out 4 20 mA Cooling system Fan Rated duty Uninterrupted EMC IEC 60947 4 2 Class A 1 Lloyds Register 2002 Recommended fuse Supply circuit 6A Delayed MCB use characteristics Communication protocol...

Page 20: ...Current W 1 2 2 2 3 1 4 3 Power supply requirements holding VA 16 16 16 16 Power supply requirements pull in value VA 19 9 19 9 19 9 19 9 Table 3 6 Type PSE 105 PSE 142 PSE 170 PSE 210 Rated Current...

Page 21: ...0 MA20 T2S160 MA20 PSE25 600 70 170M1564 50A T2N160 MA32 T2S160 MA32 PSE30 600 70 170M1566 80A T2N160 MA52 T2S160 MA52 PSE37 600 70 170M1567 100A T2N160 MA52 T2S160 MA52 PSE45 600 70 170M1568 125A T2N...

Page 22: ...High Fault Current High Fault Current Normal breaker High Fault Current High Fault Current Standard breaker PSE18 600 70 40A 25kA 14kA Ts3N070TW 35kA 25kA Ts3L070TW PSE25 600 70 50A Ts3N100TW Ts3L100...

Page 23: ...36 in 3 mm 0 118 in 6 5 mm 0 256 in 30 mm 1 181 in 80 mm 3 150 in 90 mm 3 543 in 13 mm 0 512 in 185 5 mm 7 303 in 90 mm 3 543 in 3 mm 0 118 in 1SFC132259F0001 PSE142 600 70 278 mm 10 947 in 295 mm 11...

Page 24: ...24 Chapter 3 Dimensions PSE 210 370 PSE210 600 70 550 mm 21 653 in 532 mm 20 944 in 9 2 mm 0 363 in 6 5 mm 0 256 in 163 5 mm 6 437 in 125 5 mm 4 941 in 236 5 mm 9 311 in 5 mm 0 197 in 190 mm 7 480 in...

Page 25: ...mmissioning manual 1SFC132057M0201 25 Chapter 3 PSE 142 600 70 113 5 mm 4 468 in 278 mm 10 945 in M6 1 4 in 1SFC132272F0001 230 mm 9 055 in 1SFC132271F0001 80 mm 3 150 in M6 1 4 in 3 7 7 Drilling plan...

Page 26: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 26 Chapter 3 Drilling plan PSE210 370 PSE 210 600 70 1SFC132273F0001 532 mm 20 944 in 163 5 mm 6 437 in M6 1 4 in...

Page 27: ...commissioning manual 1SFC132057M0201 27 Chapter 4 Chapter 4 Mounting Receiving unpacking and checking 28 Intermediate storage 28 Mounting 28 Handling when mounting 28 Requirements 29 Minimum enclosur...

Page 28: ...heck that all items are included according to the delivery note Check the softstarter as well as the package If you find any damages please contact the transport company or the supplier immediately 4...

Page 29: ...Dimensions and 3 7 7 Drilling plan 4 2 3 Minimum enclosure size In applications where the softstarter is installed in an enclosure the following minimum enclosure sizes are recommended Dimensions acco...

Page 30: ...Risk of damage to property Ensure that no liquids dust or conductive parts enter the softstarter Make sure that the distances to the surrounding walls are sufficient and that the mounting angle is wit...

Page 31: ...Control supply voltage terminals 1 and 2 35 Functional earth terminal 14 36 Start and Stop terminals 8 and 9 in circuit with terminals 11 or 12 37 Reset event terminal 10 38 Analog output terminals 1...

Page 32: ...r see Chapter 11 Wiring diagrams 5 2 Electrical connection 5 2 1 Considerations when controlling two of three phases Even when stopped there will be a voltage on the motor on phase 2 This will not sta...

Page 33: ...5 2 and in Chapter 11 Caution Softstarters PSE18 PSE370 must not be connected Inside Delta since this will cause damage to the equipment and there is a risk of death or serious injury Figure 5 2 5 2 2...

Page 34: ...n PSE142 170 1L1 2T1 4T2 6T3 3L2 5L3 3 4 16 UNF 2A 375 lb in PSE210 370 1L1 2T1 4T2 6T3 3L2 5L3 2 5 10 mm2 ATK185 AWG4 to 300kcmil Cu 75 C only 2x2 5 2x10 mm2 AWG12 6 6 Nm 53 lb in 8 Nm 71 lb in 10 70...

Page 35: ...2 4 1 Control supply voltage terminals 1 and 2 Connect neutral and live to terminal 1 and 2 as shown in figures 5 6 and 5 7 Check that you have the correct control supply voltage Us N L 1 2 3 4 5 6 7...

Page 36: ...tarter on the mounting plate as shown in figures 5 8 and 5 9 The mounting plate should also be earthed This is not a protective earth it is a functional earth The earthing cable should be as short as...

Page 37: ...so possible see figure 5 11 and 5 12 Warning Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warr...

Page 38: ...ng Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid Figure 5 13 Te...

Page 39: ...log output 5 2 4 5 Analog output terminals 13 and 14 Analog output can be used for the connection of analog instruments If the analog output is used the cables shall be connected to terminals 13 and 1...

Page 40: ...l connection for terminals 4 5 6 and 7 Run signal is given from terminal 4 during start ramp running and stop ramp if used It can be used to control the line contactor Top of Ramp TOR signal is given...

Page 41: ...ng parameters from one softstarter to another Note that IP66 cannot be achieved when the keypad is not mounted When the external keypad is used both keypads will work in parallel but the softstarter b...

Page 42: ...to softstarter Transfer of parameters from external keypad to softstarter is possible only in standby state During ramping it is not possible to enter the TP menu If transfer of parameters is done dur...

Page 43: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 43 Chapter 5 5 3 2 Fieldbus communication See Chapter 8 Fieldbus communication...

Page 44: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 44 Chapter 5 This page is intentionally left blank...

Page 45: ...er 6 Human Machine Interface HMI Overview 46 Application 46 Design 46 LED status indicators 47 LCD display and keypad 48 Locking unlocking the keypad 49 Reset of all settings 49 Reset of tripping even...

Page 46: ...keypad is locked or unlocked 6 1 2 Design The appearance of the HMI is showed in figure 6 1 The HMI consists of LED status indicators LCD display with backlight Selection and navigation keys On start...

Page 47: ...the motor not is running Flashing light when softstarter is controlling opera tional voltage Ue during start or stop ramp Steady light when full operational voltage Ue is on at Top of Ramp Protection...

Page 48: ...meter value is possible to change at each posi tion as shown in figure 6 2 The Exit key for cancelling parameter edits and for exiting one menu level The Select Reset key normally has more than one fu...

Page 49: ...is locked if the a padlock is present on the middle row 5 Press both Navigation keys 2 seconds to unlock the keypad and allow changes of the parameter settings 6 1 4 Reset of all settings How to rese...

Page 50: ...tions The selections are presented one by one on the middle row See figure 6 5 and menu structure in figure 6 8 6 1 6 2 Settings Level and settings menu The Settings Level is reached from the Informat...

Page 51: ...must be performed in Start Ramp time OFF Torque Control during stop ramp On Setting of time must be performed in Stop Ramp time OFF Operational time Normal ramp Ramp with Kick Start t Ue Set Initial...

Page 52: ...10 A cur sor is marking the accessible parameter in this case Rated Current Ie 4 Press Select key again to enable editing of the parameter Rated Current See B in figure 6 10 A flashing value on the mi...

Page 53: ...Installation and commissioning manual 1SFC132057M0201 53 Chapter 6 1SFC132268F0001 Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset A B C D F...

Page 54: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 54 Chapter 6 This page is intentionally left blank...

Page 55: ...rent Limit 63 Torque Control during start ramp 64 Torque Control during stop ramp 65 Kick Start 66 Electronic Motor Overload Protection E O L 67 Underload Protection 68 Locked Rotor Protection 69 Fiel...

Page 56: ...imit may result in too low Current Limit This may cause a longer starting time and unnecessary heating of the motor 7 2 Parameter settings Settings can be done in four different ways Keypad Fieldbus c...

Page 57: ...dividual See tables in chapter 3 7 3 PSE Softstarter types Setting range is 30 100 percent of Ie Individual W W Start Ramp time 1 30 s 10 s W W T Stop Ramp time OFF 1 30 s OFF W W T Initial End Voltag...

Page 58: ...fault hardwire control is possible Accessible only if trIP is previously selected HAnd Manual reset of the protection or fault Auto Automatic reset of the protection or fault 1 2 4 5 6 3 Underload Pr...

Page 59: ...he Start Ramp time setting or press Exit key to return to the Information Level 7 Go to the Start Ramp time setting using the lower navigation key 8 Press Select and adjust the time using the navigati...

Page 60: ...rt ramp to reach full voltage Top of Ramp TOR This parameter is controlling both voltage controlled and torque controlled start ramps When a start signal is given the PSE Softstarter performs a start...

Page 61: ...fect that the torque curve will not decrease linearly If parameter Torque Control during stop is set to OFF will a voltage ramp be performed during the stop ramp The voltage and RPM of the motor will...

Page 62: ...ge increase from the initial voltage level to full voltage During stop ramp will the voltage decrease from full voltage to the end voltage level and then cut the power to the motor Figure 7 9 If the i...

Page 63: ...ge is described in figure 7 13 The starting current must be high enough to make it possible for the mo tor to reach the rated speed The lowest possible current depends on the performance of the motor...

Page 64: ...amp During the torque controlled start the motors voltage and RPM will follow the graph in figure 7 15 During start ramp the output voltage to the motor is controlled so that the torque will follow a...

Page 65: ...stop This has the benefit that the mechanical stopping behavior of the equipment driven by the motor will be much softer compared to using voltage ramp This can be espe cially useful in pump applicat...

Page 66: ...ction or having a need of extra power in the first part of the start as jammed pumps or conveyor belts See table 7 2 and graph in figure 7 19 Table 7 2 Kick Start settings Kick start setting Kick star...

Page 67: ...or Display Default value Setting range Description 10 OFF 10A 10 20 30 Tripping class for Electronic Motor Overload Protection E O L HAnd HAnd Auto Type of operation for reset of Electronic Overload P...

Page 68: ...ic HAnd is default value for reset of Locked Rotor Protection after tripping Display Default value Setting range Description OFF OFF 0 2 1 x Ie Level of Underload Protection HAnd HAnd Auto Type of ope...

Page 69: ...ning at full voltage Top of Ramp for 30 seconds The reaction time for tripping is 1 second Display Default value Setting range Description OFF OFF 0 5 7 x Ie Level of protection for locked rotor HAnd...

Page 70: ...other fieldbus control hard wire control Remember that when parameter Fieldbus Fault Reaction is set to LocC this switch can happen automatically Resetting of events If using automatic event reset Fie...

Page 71: ...ill automatically reset the fieldbus interface and the new address will be active If PLC was communicating with the old address the PLC needs to be re configured Display Default value Setting range De...

Page 72: ...fault Selecting trIP makes reset of the fault necessary in case of a tripping event When LocC is selected the control of the softstarter will automatically switch from fieldbus control to local contro...

Page 73: ...of Field bus Fault 1 1 HAnd Manual reset _ When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset _ When tripping will stop the motor an automati...

Page 74: ...S on the LCD starts flashing Press Exit key to cancel or press Select to reset all settings After reset it is necessary to press Exit for returning to Information Level Caution The motor may start une...

Page 75: ...he size of the softstarter Start from Information Level and press in sequence the keys Exit Select and Ar row Up for a few seconds see figure 7 31 The text string Id will be displayed on the LCD as in...

Page 76: ...of signals in time domain Timing diagram for the basic functions of the softstarter with a representation of a set of signals in the time domain is found in table 7 3 Table 7 3 Timing diagram Control...

Page 77: ...OFF Grinder 10 s OFF 40 5 0 x Ie OFF OFF Mixer 10 s OFF 40 5 0 x Ie OFF OFF Bow thruster 10 s OFF 40 4 5 x Ie OFF OFF Hydraulic pump 10 s OFF 40 4 5 x Ie OFF OFF Crusher 10 s OFF 40 5 0 x Ie OFF OFF C...

Page 78: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 78 Chapter 7 This page is intentionally left blank...

Page 79: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 79 Chapter 8 Chapter 8 Fieldbus communication option Overview 80 Required accessories 80 Instructions 80...

Page 80: ...following Fieldbus protocols are available DeviceNet CANopen Profibus Modbus More information about the installation of fieldbus communication is available in chapter 7 5 12 FieldBus Control optional...

Page 81: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 81 Chapter 9 Chapter 9 Maintenance Regular maintenance 82 Service and repair 82...

Page 82: ...esistance This can be checked at voltage free state Check the Real Time Clock and adjust if necessary In case of a fault or if a fault can not be reset see Chapter 10 Refer to the timing diagram for t...

Page 83: ...ing manual 1SFC132057M0201 83 Chapter 10 Chapter 10 Troubleshooting General 84 Overview of indications 84 Tripping events 85 Start up problems and faults 86 General problems and faults 87 Fault indica...

Page 84: ...te the different indications for protections faults and failures may show up Table 10 1 Overview of indications for protections faults and failures Motor control states Event code Stand by At start co...

Page 85: ...one or several phases lost EF40 Fieldbus fault Fault on Fieldbus communication EF50 Low supply voltage Voltage too low or briefly interrupted in control supply network for softstarter EF6x 1 High curr...

Page 86: ...97F0001 Ready Run Protection Fault Control supply voltage Us is not con nected Connect according to a circuit dia gram See Chapter 5 Connection and Chapter 11 Wiring diagrams Green Ready LED steady li...

Page 87: ...the control supply voltage according to a circuit diagram See Chapter 5 and Chapter 11 Connecting Inside Delta not allowed 1SFC132263F0001 PSE Incorrect ramp time for start Try different ramp times s...

Page 88: ...that the Local Mode digital input on the FieldBusPlug accessory is set to Remote Fieldbus Operation When Fault parameter is set to LocC If the parameter Fieldbus Operation When Fault is set to LocC th...

Page 89: ...1 L2 and L3 See chapter 5 2 3 The by pass contactor s relays are not opening Check and replace relay Contact your ABB Sales Office for replacement kit Thyristors short circuit Check and replace thyris...

Page 90: ...p not is needed set Stop Ramp Time to 0 Bad network quality Red Fault LED steady lighting and LCD event code EF20 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections...

Page 91: ...Fieldbus fault PLC is not running Put PLC in run mode Check PLC configuration Fieldbus Control is enabled on a non field bus application Set Fieldbus Control parameter to OFF Low supply voltage Red Fa...

Page 92: ...The load on the motor shaft is too high Continuous run Check the rating of the plate for Ie Check operational voltage Chose a motor with more power and a softstarter rated for higher current Check an...

Page 93: ...lt No parameters stored in the PSEEK Load the parameters that you want to transfer from selected PSE If the same failure remains contact your local ABB Sales Office All parameters was not transferred...

Page 94: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 94 Chapter 10 This page is intentionally left blank...

Page 95: ...pe PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 95 Chapter 11 Chapter 11 Wiring diagrams Circuit diagram PSE18 PSE370 Fuse and contactor version 96 Circuit diagram PSE18 PSE370 M...

Page 96: ...t U V W 1 2 14 8 9 11 8 9 11 12 10 13 M 3 Start Stop Stop Start 1SFC132237F0001 L N Circuit diagram PSE18 PSE370 Fuse and contactor version The earthing is not a protective earth it is a functional ea...

Page 97: ...TOR Fault U V W 1 2 14 8 9 11 8 9 11 12 10 13 M 3 Start Stop Stop Start 1SFC132274F0001 L N The earthing is not a protective earth it is a functional earth The earthing cable should be as short as pos...

Page 98: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 98 Chapter 11 This page is intentionally left blank...

Page 99: ...84 89 93 Faults 84 86 87 89 90 91 92 Fieldbus 10 16 17 46 51 56 58 70 71 72 73 74 80 84 85 88 91 Address 58 70 71 Communication 16 46 56 70 71 73 80 85 88 91 Connection 17 80 91 Control 51 56 58 70 7...

Page 100: ...evel 50 51 52 Settings menu 50 Shorted SCR 87 Shunt fault 84 85 89 Softstarter Thermal Overload 84 85 89 Softstarter types 20 Specifications 16 18 30 Start 16 32 Start and Stop 8 12 13 16 19 37 40 47...

Page 101: ...This page is intentionally left blank...

Page 102: ...________________________________________________________________________________________ ________________________________________________________________________________________ How do you grade the...

Page 103: ..._______________________ ________________________________________________________________________________________ _______________________________________________________________________________________...

Page 104: ...rev E January 2012 ABB AB Cewe Control SE 721 61 V ster s Sweden Telephone 46 0 21 32 07 00 Telefax 46 0 21 12 60 01 http www abb com lowvoltage Copyright 2012 ABB All rights reserved Specifications...

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