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INS/ANAINST/025-EN Rev. B

  |  Navigator ADS551  |  Low level dissolved oxygen  |  Replacement / Upgrade procedures – wet section spares

3  Health & Safety

4  Overview

Flowcell PCB assembly, PCB housing cover, PCB housing gasket 

(replacement – page 4):

— AW502 228 flowcell PCB housing gasket
— AW502 227 flowcell PCB housing cover
— AW502 225 PCB assembly

Tundish assembly

 (

replacement – page 5)

:

— AW502 065 tundish assembly

Flowmeter assembly (replacement – page 5 / upgrade – page 9)

:

— AW502 250 flowmeter assembly (upgrade kit)
— AW502 060 flowmeter assembly (replacement kit)

Drain valve assembly (replacement – page 6 / upgrade – page 10)

:

— AW502 240 drain valve assembly (upgrade kit)
— AW502 056 drain valve assembly (replacement kit)

Temperature sensor assembly

 (

replacement – page 6)

:

— AW502 220 temperature sensor assembly

Modbus cable assembly (replacement – page 7)

:

— AW502 090 1.5 m (4.9 ft. cable)
— AW502 091 5 m (16.4 ft. cable)
— AW502 092 10 m (32.8 ft. cable)

Flow control valve (replacement – page 8 / upgrade – page 11)

:

— AW502 270 flow control valve assembly 

(upgrade kit – imperial)

— AW502 275 flow control valve assembly 

(upgrade kit – metric)

— AW502 068 flow control valve assembly 

(replacement kit – imperial)

— AW502 069 flow control valve assembly 

(replacement kit – metric)

WARNING – Bodily injury 

These procedures must be carried out by a trained 
technician.

Chemical 

– Ensure personal protective equipment (PPE) such

as gloves and eye protection are worn during any
maintenance.

– Observe all health and safety procedures for

handling chemicals.

– To familiarize yourself with handling precautions,

dangers and emergency procedures, always review
the Material Safety Data Sheets prior to handling
containers, reservoirs and delivery systems that
contain chemical reagents and standards.

– Take care if cleaning any spillages and observe all

relevant safety instructions. Wipe up any spillages
using clean water.

Electrical 

– Isolate all high voltage supplies to the transmitter

before performing replacement procedures.

– The wet-section is vulnerable to electrostatic

damage. Wear an anti-static strap or dismantle the
wet-section on an anti-static workbench.

– Ensure all electrical connections are kept dry at all

times.

General 

– Shut off the external sample supply to the

wet-section and drain the flowcell - refer to the
wet-section Operating instructions (OI/ADS550-EN) 
for flowcell drainage options.

– When a procedure is complete, restore power to

the transmitter and sample to the wet-section at the
correct flow rate. If necessary, calibrate the
wet-section – refer to the wet-section Operating
Instructions (OI/ADS550-EN) for calibration
instructions.

– Perform general cleaning of the wet section using a

damp cloth only – mild detergent can be used as a
cleaning aid. Do not use Acetone or any organic
solvents.

Summary of Contents for Navigator ADS551

Page 1: ...tails replacement upgrade procedures for the following Navigator ADS551 wet section spares Before carrying out any procedures read Section 3 Health Safety These procedures must be carried out by a suitably trained technician Tools required Pozidrive screwdriver Slot head terminal screwdriver Anti static strap Spanners adjustable 2 For more information Further information is available from www abb ...

Page 2: ...y a trained technician Chemical Ensure personal protective equipment PPE such as gloves and eye protection are worn during any maintenance Observe all health and safety procedures for handling chemicals To familiarize yourself with handling precautions dangers and emergency procedures always review the Material Safety Data Sheets prior to handling containers reservoirs and delivery systems that co...

Page 3: ...eplacement Flowcell PCB assembly Section 6 1 page 4 replacement Drain valve assembly Section 6 4 page 6 replacement Section 7 2 page 10 upgrade Modbus cable assembly Section 6 6 page 7 replacement Flowmeter assembly Section 6 3 page 5 replacement Section 7 1 page 9 upgrade Flow control valve assembly Section 6 7 page 8 replacement Section 7 3 page 11 upgrade Temperature sensor assembly Section 6 5...

Page 4: ...ixing screws 6 Remake cable connections disconnected at step 3 refer to Fig 6 2 and Table 6 1 for terminal connections 7 Tighten the cable glands plugs and LLDO connector into the flowcell PCB housing to ensure a watertight seal 8 Refit or for new items fit flowcell PCB housing gasket C and cover B using 4 PCB cover fixing screws and washers A Ensure flowcell PCB gasket C is located correctly IMPO...

Page 5: ...ailed in step 1 of Section 6 1 page 4 3 Loosen cable gland B at the flowcell PCB housing C 4 Disconnect flowmeter cable D from wet section PCB terminals TB2 see Fig 6 7 page 7 and remove cable 5 Depress the QD coupling collar E on QD coupling F and lift the top QD coupling F complete with sample outlet tube G away from the flowmeter H 6 Depress the QD coupling collar K on QD coupling L and lift th...

Page 6: ... EN 8 Connect the drain valve clip on cable connector C to the end of the drain valve coil housing 9 Reconnect the drain tube to barbed outlet connector E on bottom of drain valve B 6 5 Replacing the temperature sensor assembly Part number AW502 220 Referring to Fig 6 5 1 Depress manual override button A on drain valve B to drain the wet section Referring to Fig 6 6 page 7 2 Remove and retain 4 fl...

Page 7: ...marked white green screen black and red 3 Withdraw Modbus cable C from the PCB housing and flowcell case assembly and discard 4 Feed the replacement Modbus cable through cable gland A and remake connections to the TB1 white green screen red and black terminal connections at the wet section PCB and at the transmitter 5 Refit the PCB cover by reversing the removal procedure Fig 6 6 Replacing the tem...

Page 8: ...w control valve F and lightly nip up coupling nut C do not tighten at this stage 6 Check that sample feed pipe D and flow control valve F are in the correct orientation 7 Tighten coupling nut E on the valve outlet side and coupling nut C on the sample inlet pipe finger tight then turn another 1 to 11 4 turns using a spanner 8 Turn the flow control valve F to the shut position reintroduce the sampl...

Page 9: ...on 6 1 page 4 6 Remove blanking plug I from front of flowcell PCB housing J and replace with supplied cable gland and O ring K 7 Pass flowmeter cable L through cable gland K at flowcell PCB housing J and make connections to PCB terminal block TB2 refer to Fig 6 7 page 7 8 Tighten cable gland K to form a watertight seal 9 Check sample outlet tube G is located correctly over tundish assembly H and r...

Page 10: ...ed 6 Fit the supplied length of drain tube I onto the barbed connector J on drain valve G and route as short and straight as possible to a suitable drain 7 Remove blanking plug K from the underside of flowcell PCB housing L and replace with supplied cable gland and O ring M 8 Feed cable N from drain solenoid valve assembly G through the cable gland M and make connections to PCB terminal block TB3 ...

Page 11: ...y nip up coupling nut L it may be necessary to cut or bend the pipe to arrange it into the correct orientation for mating with the flow control valve 7 Check that sample feed pipe E and flow control valve I are in the correct orientation 8 Tighten coupling nuts K on the valve outlet side and L on the sample inlet pipe finger tight and then turn another 1 to 11 4 turns using a spanner 9 Turn flow c...

Page 12: ...hts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2018 3KXA494540R2001 ABB Limited Measurement Analytics Howard Road St Neots Cambridgeshire PE19 8EU UK Tel 44 0 0870 600 6122 Fax 44 0 1480 213 339 Email instrumentat...

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