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DCS800 Firmware manual supplement for North America (rev. 2.60, 2.70)  Rev. b 

5/30/2008 

Signal

Torque Control

Torque Limit*

2-Wire DC Contact US*

3-Wire DC Contact US*

3-Wire Standard*

1

90...270 V 

AITAC-

-

-

-

-

-

2

30...90 V 

AITAC-

-

-

-

-

-

3

8...30 V 

AITAC-

-

-

-

-

-

4

AITAC+

-

-

-

-

-

5

AI1-

6

AI1+

7

AI2-

8

AI2+

9

AI3-

10

AI3+

1

AI4-

2

AI4+

3

0  V

-

-

-

-

-

4

+10  V

-

-

-

-

-

5

-10  V

-

-

-

-

-

6

0  V

-

-

-

-

-

7

AO1

Motor speed

Motor speed

Motor speed

Motor speed

Motor speed

8

AO2

Motor torque

Arm. voltage act.

Arm. voltage act.

Arm. voltage act.

Arm. voltage act.

9

IACT

Actual motor current

Actual motor current

Actual motor current

Actual motor current

Actual motor current

10

0  V

-

-

-

-

-

X5:

1-10

-

-

-

-

-

1

DI1

Off2 (coast stop)

Jog1

Jog1

FixedSpeed1

FixedSpeed1

2

DI2

Speed/Torque select

Jog2

Jog2

-

-

3

DI3

External fault

External fault

External fault

External fault

External fault

4

DI4

-

External alarm

Main Cont Ack

Main Cont Ack

External alarm

5

DI5

E-Stop

E-Stop

E-Stop

E-Stop

E-Stop

6

DI6

Reset

Reset

Reset

Reset

Reset

7

DI7

OnOff1

OnOff1

OnOff1

On Start pulse

On Start pulse

8

DI8

StartStop 

(MainContAck)

StartStop 

(MainContAck)

StartStop 

(MainContAck)

Off1 Stop pulse NC

Off1 Stop pulse NC

9

+24  V

-

-

-

-

-

10

0  V

-

-

-

-

-

1

DO1

ReadyRun

ReadyRun

ReadyRun

ReadyRun

ReadyRun

2

DO2

ReadyRef (running)

ReadyRef (running)

ReadyRef (running)

ReadyRef (running)

ReadyRef (running)

3

DO3

Fault or alarm

Fault or alarm

Fault or alarm

Fault or alarm

Fault or alarm

4

DO4

Zero speed

ZeroSpeed

Zero speed

Zero speed

Zero speed

5

DO5

DC-breaker trip cmd.

Above limit

Above limit

Above limit

Above limit

6

DO6

-

-

-

-

-

7

DO7

-

-

-

-

-

8

0  V

-

-

-

-

-

1
2

DI-2  switches 
between speed 
and torque control. 
W hile in torque 
control, AI-1 is 
used as reference; 
while in speed 
control 23.01 is 
used as reference. 
DO-5 can control 
a DC circuit 
breaker.  Control 
is 2-wire.  

Same as 
"Standard" except 
AI-2 determines 
torque limit.

Same as 
"Standard" except 
it controls a DC 
contactor and 
requires a DC 
contactor 
acknowledge.

Same as "3-W ire 
Standard" except 
it controls a DC 
contactor and 
requires a DC 
contactor 
acknowledge.

Drive turns on and 
runs with pulsed 
RUN input.  It 
turns off with 
clearing of STOP 
input (aka, 3-wire 
control).  Once 
running, speed 
changes to fixed 
speed 1 (23.02) 
when input DI-1 is 
set, and returns to 
run speed when it 
is cleared.  Run 
speed is set with 
AI-1.

Description

-

-

-

-

-

US - DC Contactor On

-

-

-

-

-

DO8 Relay

-

-

-

Main Contact. On

Terminal #

Torque Reference

X3:

Speed Reference

Torque Limit

Speed Reference

Main Contact. On

-

Speed Reference

Main Contact. On

Speed Reference

US - DC Contactor On

X96:

X4:

X6:

X7:

 

Table 1b:  Macro Configurations:  The analog and digital inputs and outputs shown in this table are 
automatically configured when you implement the macro identified in the top row. 
 

*New Macro 

Summary of Contents for DCS800

Page 1: ...1 DCS800 Firmware manual supplement for North America Firmware Rev 2 60 and Rev 2 70 DCS800 Drives 20 to 5200 A ABB...

Page 2: ...vision do I have What s different with this revision Introduction 4 Macros 4 Macro configuration tables 5 6 DC contactors with without dynamic braking 8 AC contactors 10 Field heating 11 Saving and re...

Page 3: ...te and time of the fault 3 Autotuning field current controller assistant Autotuning now works when both field exciters are enabled 4 Nuisance A131 ParAdded This alarm was seen sometimes after drive is...

Page 4: ...e a macro has been implemented these designations are easily changed For many a macro is a starting point it may also be the end point but it is not necessarily so Revised macros in rev 2 6 and above...

Page 5: ...d 5 DO5 Above limit Above limit Above limit Above limit At Setpoint 6 DO6 7 DO7 8 0 V 1 2 Factory macro Resets all parameters to default values Drive turns on with maintained input Motion is commanded...

Page 6: ...ing ReadyRef running ReadyRef running 3 DO3 Fault or alarm Fault or alarm Fault or alarm Fault or alarm Fault or alarm 4 DO4 Zero speed ZeroSpeed Zero speed Zero speed Zero speed 5 DO5 DC breaker trip...

Page 7: ...enable with this method After connecting to the drive with DriveWindow Light see Quick Guide for details click on the wizard Then select the checkbox next to 2 Macro Assistant Then select Next At the...

Page 8: ...put contactor is used A single pole NO DC contactor is used for dynamic braking When dynamic braking is required the AC contactor is opened removing power to the drive and the DC contactor is closed c...

Page 9: ...he drive for dynamic braking The drive allows you to select the stopping method under three different situations Parameters 21 02 21 03 and 21 04 select the stopping method for loss of the OnOff run c...

Page 10: ...tion See the DCS800 firmware manual Page 120 group 6 parameters Drive Logic Signals Page 168 group 14 parameters Digital Outputs Pages 180 181 group 21 parameters Start Stop Pages 205 207 group 30 par...

Page 11: ...ld was left on to keep it warm Then the voltage controlled field supply would work just fine The new generation of drives including all field supplies used with the DCS800 are current controlled meani...

Page 12: ...reduced On On On Field On On or Off On On Off Field will turn off safely as motor coasts to stop and cannot turn back on again until Off2 is switched on while OnOff and Run are off All other condition...

Page 13: ...by clicking on File then New Online Drive 2 Click on File then Open in Browser Find the desired dwp file Then click OPEN 3 A message will appear stating You are opening a new file in OnLine Mode All v...

Page 14: ...e this function appears 2 The function DOWNLOAD APPLICATION is currently not available For additional information See the DCS800 firmware manual Page 272 280 DCS800 panel operation Page 279 Parameter...

Page 15: ...le the block is toggling bit 11 of the MainCtrlWord 7 01 according to the state of 84 09 0 leaving the other MainCtrlWord bits as they were before The modified copy of the MainCtrlWord is written to p...

Page 16: ...Light 1 Connect to the DCS800 and go on line by clicking on File then New Online Drive 2 Click on Wizard on the left side of the screen 3 Click on Advanced 4 Check the box for I O assistant then clic...

Page 17: ...NotUsed DI 4 14 01 603 801 801 801 801 801 14 02 0 1 1 0 0 1 14 03 603 801 801 801 801 801 14 04 5 2 2 2 2 10 14 05 603 802 801 801 801 802 14 06 7 13 3 3 3 13 14 07 0 802 802 802 802 802 14 08 0 11 1...

Page 18: ...2 802 802 802 802 14 06 13 13 13 13 13 14 07 802 802 802 802 802 14 08 11 11 11 11 11 14 09 603 801 801 801 801 14 10 15 10 10 10 10 14 16 7 7 10 10 7 15 01 104 104 104 104 104 15 06 108 113 113 113 1...

Page 19: ...DCS800 Firmware manual supplement for North America rev 2 60 2 70 Rev b 5 30 2008 19 Notes...

Page 20: ...DCS800 Firmware manual supplement for North America rev 2 60 2 70 Rev b 5 30 2008 20...

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