ABB CP430 User Manual Download

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CP430

Installation and Operation Manual

ABB, 1SBC159103M0201 2007-05

English

Cover_MAEN859.fm Page 1 Monday, April 2, 2007 1:58 PM

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Summary of Contents for CP430

Page 1: ...CP430 Installation and Operation Manual ABB 1SBC159103M0201 2007 05 English Cover_MAEN859 fm Page 1 Monday April 2 2007 1 58 PM ...

Page 2: ...manual prior to installing and using this equipment Only qualified personnel may install operate or repair this equipment ABB is not responsible for modified altered or renovated equipment Because the equipment has a wide range of applications users must acquire the appropriate knowledge to use the equipment properly in their specific applications Only parts and accessories manufactured according ...

Page 3: ...Foreword ABB 1SBC159103M0201 MA00824B_MAEN859 book Page 2 Tuesday June 5 2007 10 34 AM ...

Page 4: ... 3 5 Power Supply and Wiring 13 4 Dip Switches 14 5 Communication Ports 15 6 LCD Contrast Adjustment 16 7 Operation 17 7 1 Self Test 17 7 2 System Menu 18 7 3 Key Pad 19 7 4 Bench and Function Tests 20 7 5 Setting Parameters 20 7 6 Downloading an Application 21 7 7 Uploading an Application 22 7 8 Uploading Downloading a Recipe 23 7 9 Copying an Application 24 7 10 Passwords 25 MA00824B_MAEN859 boo...

Page 5: ...Contents ABB 1SBC159103M0201 MA00824B_MAEN859 book Page 4 Tuesday June 5 2007 10 34 AM ...

Page 6: ...al where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or rec...

Page 7: ... cables for operational circuits Only use shielded cables to avoid unpredictable problems During Use Emergency stop and other safety functions may not be controlled from the operator terminal Do not use too much force or sharp objects when touching the keys display etc Service and Maintenance Only qualified personnel should carry out repairs The agreed warranty applies Before carrying out any clea...

Page 8: ...re found in the box Operator terminal CP430 4 installation fasteners Power connector connected to the 24 V DC power outlet Printer cable only for CP430 B ETH CP430 C and CP430 C ETH This installation and operation manual 1SBC159103M0201 MA00824B_MAEN859 book Page 7 Tuesday June 5 2007 10 34 AM ...

Page 9: ...ulti functional port 26 pin connector for printer 64 external keys Ethernet Yes Yes Flash ROM 4 MB RAM 512 KB CPU 32 bit RISC Battery backed memory 512 KB Data Recipe 512 KB Real time clock Yes with rechargeable lithium battery Display Color STN LCD 256 colors Mono STN LCD 16 shades of blue 320 x 240 pixels CCFT backlight lifetime approximately 75 000 h at 25 C approximately 50 000 h at 25 C Activ...

Page 10: ...ons Shock endurance 10 G 11 ms 3 times in each direction of X Y and Z axes RF emissions CISPR 22 Class A Electrostatic Discharge IEC61000 4 2 RF susceptibility IEC61000 4 3 High frequency transients IEC61000 4 4 Cooling Natural cooling Parameter CP430 C ETH CP430 C CP430 B ETH CP430 B Fixture mounting holes Power lamp Communication lamps Function keys Display Network lamp MA00824B_MAEN859 book Pag...

Page 11: ...SBC159103M0201 Back DIP switches 1 10 COM2 RS232 RS422 RS485 DC power outlet Battery cover Printer keyboard COM1 RS232 RS485 Network connection Contrast adjustment connection MA00824B_MAEN859 book Page 10 Tuesday June 5 2007 10 34 AM ...

Page 12: ...03M0201 11 3 2 External and Cut out Dimensions 3 3 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm below CUTOUT DIMENSION Unit mm CUTOUT DIMENSION MA00824B_MAEN859 book Page 11 Tuesday June 5 2007 10 34 AM ...

Page 13: ... uneven force or it may cause the deformation of the operator terminal 3 The operator terminal is to be installed within the angle of 0 to 135 as shown below 3 4 Grounding To make sure that the operator terminal works properly and to prevent it from radiating radio frequency noise it must be connected to the earth ground Maximum torque 0 3 Nm STEP 1 STEP 2 STEP 3 MA00824B_MAEN859 book Page 12 Tues...

Page 14: ...f insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the operator terminal Warning To avoid an electrical shock be sure to switch off the power before connecting the communication download cable to the operator terminal Note The power connector is already plugged into the power outlet of operator termi nal w...

Page 15: ...W6 Password ON The operator terminal asks the operator to enter a password after power on self test OFF No password is required to start the operator terminal SW7 System Menu ON The operator terminal displays the system menu OFF The operator terminal runs user application without displaying the system menu SW8 Default User Level ON The default user level is set to 1 if the operator terminal requir...

Page 16: ...485 corresponds to SW10 ON See section 4 Dip Switches Pin Function Pin Function Pin Function 1 RS485 1 N A 14 RS422 TX RS485 2 RS232 RXD 2 RS232 TXD 15 RS422 TX RS485 3 RS232 TXD 3 RS232 RXD 16 RS422 RX 4 N A 4 RS232 RTS 17 RS422 RX 5 Signal ground 5 RS232 CTS 18 N A 6 RS485 6 N A 19 7 RS232 RTS 7 Signal ground 20 8 RS232 CTS 8 Optional 5V 100mA output 21 9 Optional 5V 100mA output 9 N A 22 10 23 ...

Page 17: ...ower right corners of the screen 2 Follow the route on the screen 3 Touch the square on the center of the screen to complete the task See also section 7 2 System Menu The contrast can also be adjusted using the potentiometer on the back of the operator terminal Use a small screwdriver to turn the potentiometer clockwise contrast down counter clockwise contrast up MA00824B_MAEN859 book Page 16 Tues...

Page 18: ... continue will be displayed at the bottom of the screen If the power to the operator terminal or the PC was interrupted while download ing Firmware checksum or Application checksum will not pass the self test in dicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the applica tion or data After downloadi...

Page 19: ...onnected F2 Confg Sets up the internal time clock and communication parameters in the operator terminal All the settings has to be made for the operator terminal to work properly Use and to move to desired field and to set the value of the field F3 Copy Copies application data to another CP430 F4 Set Adjusts touch panel LCD contrast and clears data RAM See also section 6 LCD Contrast Adjustment F5...

Page 20: ...in CP400Soft and used as Quick buttons for example to set an ON OFF value to change a screen etc For further information about the slide out menu please see the CP400Soft User s Manual When a key is pressed the operator terminal will make a beep sound to signal that a command is pressed The default setting a 200 ms beep can be config ured in CP400Soft Menu key Functional keys F1 F5 MA00824B_MAEN85...

Page 21: ...igure working parameters to set parameters in the operator terminal or in CP400Soft To set parameters in the operator terminal select F2 Confg in the system menu To set parameters in CP400Soft select Application Workstation Setup Select the Connection tab to set communication parameters Note The bench test will clear the application data of the operator terminal Note Remember to set dip switch SW5...

Page 22: ...ers are correctly configured Also remember to compile the file before downloading it The file has to be compiled every time a change has been made in the file before downloading it Then select Application Download Firmware Application in CP400Soft if it is a first time to download the application to the operator terminal otherwise se lect Application Download Application The following appears on t...

Page 23: ...on Also make sure that communication parameters are correctly configured Select File Upload Application in CP400Soft and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the operator terminal will prompt for a password enter the password set in CP400Soft from Application Workstation Setup Once the correct password is entered the operato...

Page 24: ...plication file C64 or AA6 The appli cation screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification Note When uploading for the first time make sure to first run the application once or else the upload function will not work MA00824B_MAEN859 book Page 23 Tuesday June 5 2007...

Page 25: ...ation file with the recipe to be downloaded in CP400Soft Select File Download Recipes to display the Open dialog Enter the name of the rec ipe file RCP and click Open While the operator terminal is downloading the recipe Downloading recipes is displayed on the screen After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the a...

Page 26: ...al with the appli cation to be copied The operator terminal will prompt for a password enter the password set in CP400Soft from Application Workstation Setup Once the cor rect password is entered the CP430 starts to copy the application to the other CP430 For information about setting a password please see section 7 10 Passwords The following appears on the screens during the copying Note When cop...

Page 27: ...words and user levels in the table shown below In the illustration below the button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table How to configure an Action Button is described in the CP400Soft User s Manual After registering passwords and user levels set the dip switch ...

Page 28: ...CP400Soft also allows the designer to create a but ton which asks the user to re enter a password For example by pressing the button the password keypad will be displayed to prompt the user to enter a password After entering the password the opera tor terminal will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or dr...

Page 29: ...l need a password with at least the level of privilege that has been set for the button This function can restrict users to ac cess to certain parts of the application Scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in CP400Soft the operator terminal will prompt for a password The user will need to enter the correct...

Page 30: ...port Department 10 rue Ampère 69685 Chassieu France Tel 33 0 4 72 22 17 22 Fax 33 0 4 72 22 17 00 ABB STOTZ KONTAKT GmbH Po Box 10 16 80 69006 Heidelberg Germany Tel 49 0 6221 701 1190 Fax 49 0 6221 701 1333 www abb fr www abb de stotz kontakt ...

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