ABB COMMANDER 150 User Manual Download Page 1

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COMMANDER 150

User Guide

Universal Process Indicator

COMMANDER

150

8 8 8 8 8 8

Summary of Contents for COMMANDER 150

Page 1: ...COMMANDER 150 User Guide Universal Process Indicator COMMANDER 150 8 8 8 8 8 8 A1 A2 A3 ...

Page 2: ...es must be observed 3 Installation operation maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given 4 Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature 5 Chemicals must be stored away from heat protected from temperature ext...

Page 3: ...figuration levels Level 3 Hardware assignment and input type Alarm types and hysteresis Operator functions and totalizer setup Digital input and serial communications Level 4 Ranges and passwords Installation Siting Mounting Electrical connections 8 GETTING STARTED This manual is divided into 5 sections which contain all the information needed to install configure commission and operate the COMMAN...

Page 4: ...ONFIGURATION MODE 18 4 1 Introduction 18 4 2 Accessing the Configuration Mode 18 4 3 Basic Hardware and Configuration Level 3 20 4 3 1 Hardware Assignment and Input Type 20 4 3 2 Alarms 22 4 3 3 Operator Functions and Totalizer Set Up 24 4 3 4 Digital Input and Serial Communications 26 4 4 Ranges and Passwords Level 4 28 5 INSTALLATION 31 5 1 Siting 31 5 2 Mounting 33 5 3 Electrical Connections 35...

Page 5: ...d out page inside on the back cover of this manual shows all the frames in the programming levels Space is provided on the page for writing the programmed setting or selection for each frame 1 1 Introduction Fig 1 1 The COMMANDER 150 front panel display function keys and LED indicators are shown in Fig 1 1 Fig 1 1 Front Panel Display Function Keys and Indicators ...

Page 6: ...9 LEVEL1 100 1 CodE 0 Use to view a parameter setting or selection 123456 select individual characters in a frame or move between levels LEVEL1 LEVEL2 LEVELx 100 1 200 2 300 3 400 4 Press and hold or select the top LEVEL frame from within a level Note This key also stores any changes made in the previous frame 1 DISPLAYS AND FUNCTION KEYS 1 2 Use of Function Keys Fig 1 2 Fig 1 2 Use of Function Ke...

Page 7: ...YS 1 3 LED Alarms and Indicators LED Status All Flashing Indicator is in the configuration mode see Section 4 2 A1 A2 and A3 Flashes when Alarm is active off when inactive Lit constantly when Alarm 1 is an active latched alarm which has been acknowledged Fig 1 3 LED Alarms and Indicators ...

Page 8: ...rupted Turn mains power off and on again if error persists check configuration setup settings A to D Converter Fault The analog to digital converter is not communicating correctly Process Variable Over Under Range Option board error Communications to the option board have failed To Clear Display Press the key Press the key Turn power on and off again If the error persists contact the Service Organ...

Page 9: ...determined by the indicator functions which are selected during configuration of the instrument see Section 4 Note Only the operating frames relevant to the configured functions are displayed in Operator Mode The three indicator functions are Standard Indicator page 8 Indicator with Totalization page 9 Indicator with Max Min Average page 11 ...

Page 10: ...rmally displayed in engineering units To view the process variable in electrical units press the key Global Alarm Acknowledge latch alarms only UN ACK alarm unacknowledged ACK acknowledged Security Code Enter the correct code to access the setup level Level 2 0 to 9999 Level 1 Note To select to this frame from anywhere in this level press the key for a few seconds ...

Page 11: ...used to start stop or reset the totalizer see Section 4 3 4 Process Variable To view the input value in electrical units press the key Global Alarm Acknowledge latch alarms only UN ACK alarm unacknowledged ACK acknowledged Totalizer Value When this frame is selected the current counter status is displayed t GO or t StOP Stop Start t GO start totalizer t StOP stop totalizer Reset rSt Y reset totali...

Page 12: ...f enabled in the configuration level see Section 4 3 3 Preset Total This is the value the batch total is set to when it is reset 000000 to 999999 flow units Predetermined Total When the predetermined total is reached the batch total is reset with wrap on or stops wrap off depending on the wrap setting see Section 3 2 000000 to 999999 flow units Security Code Enter the correct code to access the se...

Page 13: ...et from a digital input see Section 4 3 4 The reset function in this frame can be disabled see Section 4 3 3 Process Variable To view the input value in electrical units press the key Global Alarm Acknowledge latch alarms only UN ACK alarm unacknowledged ACK acknowledged Average Value This is the mean average value of the process variable input since the average was reset rSt Y reset rSt n do not ...

Page 14: ... 4 3 3 Maximum Value This is the maximum value of the process variable since the maximum was reset rSt Y reset rSt n do not reset To reset the maximum value select rSt Y then press the key Minimum Value This is the minimum value of the process variable since the minimum was reset rSt Y reset rSt n do not reset To reset the minimum value select rSt Y then press the key Security Code Enter the corre...

Page 15: ...top Go Secure Total Reset Preset Batch Total Predetermined Batch Total Average Value Maximum Value Minimum Value Offset Adjustment Security Code Level 1 Operating Level Correct Password CodE x 3 SET UP MODE Fig 3 1 Accessing the Setup Level Level 2 3 1 Introduction To access the Setup Level Level 2 the correct password must be entered in the security code frame CodE in Level 1 see Fig 3 1 ...

Page 16: ...hP High process alarm A1 LP Low process alarm A1 HL Latched high process alarm A1 LL Latched low process alarm In engineering units Alarm 1 Hysteresis Value In engineering units Alarm 2 Trip Point Alarm type In engineering units Alarm 2 Hysteresis Value In engineering units Continued on next page 1 Not displayed if the alarm is disabled None selected see Section 4 3 2 2 Only displayed if custom al...

Page 17: ...Level see section 4 3 3 4 A digital input can also be used to reset the batch total Alarm 3 Trip Point Alarm type In engineering units Alarm 3 Hysteresis Value In engineering units Totalizer Value rSt Y reset rSt n do not reset To reset the maximum value select rSt Y then press the key Totalizer Stop Go t GO start totalizer t StOP stop totalizer Setting to t GO starts the totalizer counting toward...

Page 18: ...ecure Total The secure total is independent of the batch total value When 999999 or 000000 is reached the total is reset and then continues counting Total Reset rSt Y reset totalizer rSt n do not reset totalizer To reset select rSt Y then press the key Preset Batch Total This is the value the batch total is set to when it is reset 000000 to 999999 Predetermined Batch Total When this value is reach...

Page 19: ...ess variable input since the average was reset rSt Y reset rSt n do not reset To reset select rSt Y then press the key Maximum Value This is the maximum value of the process variable since the maximum was reset rSt Y reset rSt n do not reset To reset select rSt Y then press the key Minimum Value This is the minimum value of the process variable since the minimum was reset rSt Y reset rSt n do not ...

Page 20: ...the first frame Note When in the configuration level All the LED indicators flash All relays and logic outputs are turned off The analog output reverts to 0 4mA output level 4 2 Accessing the Configuration Mode Fig 4 1 To access the Configuration Mode set the security switch to the Configure position levels 1 and 2 cannot be accessed from this setting When the configuration parameters are programm...

Page 21: ... HI CUtOFF PASSrd Addr Level 4 Engineering Range High Engineering Range Low Retransmission Range High Retransmission Range Low Totalizer Count High Totalizer Count Cut off Set up Password Modbus Address Hardware Configuration Digital Input and Serial Comms Custom Operator Settings Alarms and Set Points Level 3 4 CONFIGURATION MODE Fig 4 2 Configuration Levels ...

Page 22: ...ult to their maximum values when the input type is changed Note 2 For custom settings contact the local distributor Continued on page 22 4 3 Basic Hardware and Configuration Level 3 Fig 4 3 4 3 1 Hardware Assignment and Input Type Information Count High Calculation Convert flow rate into units sec actual engineering flow rate flow range time units in seconds Count High units sec resultant must be ...

Page 23: ...guration C 1KC0 D Process Variable Display Decimal Places Display 0 xxxx 1 xxx x 2 xx xx 3 x xxx 4 x xxxx d 1KC0 C Temperature Units Display Temperature Units C Degrees C F Degrees F 0 No temperature units Temperature inputs only Display b THC Type B E THC Type E J THC Type J K THC Type K N THC Type N r THC Type R S THC Type S t THC Type T P PT100 RTD Display 1 0 to 20 mA 2 4 to 20 mA 3 0 to 5 V 4...

Page 24: ...e current setting is indicated by a flashing letter Parameter options are shown in Fig 4 5 E Alarm 1 type F Alarm 2 type G Alarm 3 type H Alarm hysteresis Note For custom settings contact the local distributor Continued on page 24 Fig 4 4 Alarm Action Information For latch alarms the relay remains de energized until acknowledged in Level 1 or by a digital input 4 3 2 Alarms Figs 4 4 and 4 5 Note R...

Page 25: ...E Alarm 1 Type Display 0 None 1 High Process 2 Low Process 3 High Latch 4 Low Latch F Alarm 2 Type Display 0 None 1 High Process 2 Low Process 3 High Latch 4 Low Latch Value in of engineering range Value in engineering units 4 CONFIGURATION MODE Note When custom alarm hysteresis is selected the alarm hysteresis values are set individually in the Set Up Level See section 3 2 Fig 4 5 Alarm Setup ...

Page 26: ... J K L or n identifies the parameter to be changed The current setting is indicated by a flashing letter Parameter options are shown in Fig 4 6 J Totalizer set up K No of decimal places for totalizer L Operator level frame enable n Operator level functions enable disable Note For custom settings contact the local distributor Continued on page 26 ...

Page 27: ...2 No Yes No 3 Yes No Yes 4 No Yes Yes 5 Yes Yes Yes N Operator Level Math Function Totaliser Control Enable This frame determines which frames appear in the operating page level 1 This frame determines which functions the operator can control J Totalizer Setup Display 0 Off 1 Count Up Wrap Off 2 Count Up Wrap On 3 Count Down Wrap Off 4 Count Down Wrap On K Totalizer Display Decimal Places Display ...

Page 28: ...ion Digital input options 1 2 3 and 5 are edge triggered to enable the front panel keys to change the function when the digital input is operational PRST Settings The first character P r S or t identifies the parameter to be changed and the current setting is indicated by a flashing letter Parameter options are shown in Fig 4 8 P Digital input function r Analog input filter S Serial communications...

Page 29: ...talizer Reset 2 Totalizer Stop Go 3 Average Max Min Reset 4 Front Panel Lockout 5 Alarm Acknowledge P Digital Input Function Display 0 0 seconds 1 1 second 2 2 seconds 5 5 seconds A 10 seconds b 20 seconds C 40 seconds d 60 seconds R Analog Input Filter 4 CONFIGURATION MODE Fig 4 8 Digital Function and Serial Communications Configuration Note Settings for options P S and T are only available if th...

Page 30: ...ically set to the maximum allowed value when thermocouple or RTD is selected in the configuration level see Section 4 3 1 This value can be modified if required Level 4 Note To select to this frame from anywhere in this level press the key for a few seconds Engineering Display Range High Value 9999 to 99999 Low Value 9999 to 99999 Continued on next page ...

Page 31: ...range to be retransmitted High 20mA output 9999 to 99999 in engineering units Low 4mA output 9999 to 99999 in engineering units Continued on next page 1 The retransmission range high and low values are automatically set to the maximum allowed value when thermocouple or RTD is selected in the configuration level see Section 4 3 1 This value can be modified if required ...

Page 32: ...nd 99 999 pulses second Cut off This frame sets the lowest flow value at which the totalizer is to stop counting In engineering units Setup Password This password enables access to the setup level levels 2 0 to 9999 Modbus Address This frame sets the Modbus address 1 to 99 1 Only displayed if enabled in the configuration level see Section 4 3 3 2 Only available if the appropriate option board is f...

Page 33: ...31 Sensor Close to Sensor Avoid Vibration At Eye Level 5 INSTALLATION 5 1 Siting Figs 5 1 and 5 2 Fig 5 1 Siting General Requirements ...

Page 34: ... 90 RH IP65 NEMA3 front panel IP20 rear Temperature Limits Environmental Limits Humidity Limits Use Screened Cable 55 C Max 0 C Min 5 INSTALLATION Fig 5 2 Environmental Requirements 5 1 Siting Figs 5 1 and 5 2 ...

Page 35: ... 0 11 2 7 0 28 7 1 3 78 96 1 89 Panel cut out 0 03 0 92 0 8 0 45 0 6 0 1 77 0 02 0 0 55 14 0 55 14 5 INSTALLATION Fig 5 3 Overall Dimensions 5 2 Mounting Figs 5 3 and 5 4 The instrument is designed for panel mounting see Fig 5 4 Overall dimensions are shown in Fig 5 3 ...

Page 36: ...l see Fig 5 3 Insert the instrument into the panel cut out Fit the retaining clamp over the instrument case Push the retaining clamp firmly against the panel 1 2 3 4 5 INSTALLATION Fig 5 4 Mounting Details 5 2 Mounting Figs 5 3 and 5 4 ...

Page 37: ...be used 5 4 Relays Arc Suppression Inputs and Outputs 5 4 1 Relay Contact Ratings Relay contacts are rated at 115 230V AC at 5A non inductive 250V DC 25W max 5 4 2 Arc Suppression Arc suppression components are fitted to relays 2 and 3 only If relay 1 is required to switch inductive loads fit the arc suppression components supplied 5 4 3 Logic Output 18V DC at 20mA Min load 900Ω Isolated from Anal...

Page 38: ... 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 N C C N O Relay Output 2 N C C N O Digital Input RS485 TX RS485 RX RS485 or Relay Output 3 N C C N O Analog Input see below RTD1 Transmitter PSU Logic Output 18V at 20mA max Not Used 750Ω max load 24V d c L N 1A THC millivolts and volts RTD 3rd lead RTD 3 lead RTD Milliamps 1 2 3 4 Milliamps 2 wire transmitter RTD RTD RTD 2 lead RTD and resistance 100Ω...

Page 39: ...8 CUSTOMER SETUP LOG n dic ed LEVEL1 LEVEL2 A1xx A2xx A3xx xxxxxx t GO SEC tot PrESEt PrEdEt A xxxx H xxxx CodE L xxxx 0AdJ Instrument Serial Number Product Code C 1 5 0 ...

Page 40: ...ABB L Howa Camb UK Tel Fax ABB h in ove www CUSTOMER CONFIGURATION LOG E 0000 LEVEL3 LEVEL4 ENG HI ENG LO rEt HI rEt LO A 1KC0 J 0000 P 0000 CNt HI CUtOFF PASSrd Addr A B C D E F G H J K L N P R S T ...

Page 41: ... Fax 1 215 674 7183 Client Warranty Prior to installation the equipment referred to in this manual must be stored in a clean dry environment in accordance with the Company s published specification Periodic checks must be made on the equipment s condition In the event of a failure under warranty the following documentation must be provided as substantiation 1 A listing evidencing process operation...

Page 42: ...ained herein without notice Printed in UK 06 03 ABB 2003 ABB Limited Howard Road St Neots Cambridegshire PE19 8EU UK Tel 44 0 1480 475321 Fax 44 0 1480 470787 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com ...

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