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IMPORTANT:  Read

 

and understand all of the 

instructions and safety information in this manual 
before operating or servicing this tool. 

 

1.0

GENERAL INFORMATION

ABB confirms the tool described in this instruction manual complies with the basic safety and health requirements of 
EC Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC relating to electromagnetic compatibility.

WARNINGS & SAFETY RULES

1.1

WARNINGS

1.

 BE FAMILIAR WITH YOUR TOOL.

Read the instruction manual. Become aware of its proper 

usage as well as the potential hazards.

2. 

NEVER ATTEMPT TO MAKE A COMPRESSION ON A 
"HOT" LINE.  HIGH VOLTAGE!

• Never assume the power is OFF! Determine beforehand 

if any electrical hazards could exist when making a 

connection to a line or wire.

• Tools are 

NOT

 insulated for use on or near energized 

conductors. Use of these tools near energized 

conductors may lead to electrical shock, causing severe 

injury or death. 

DO NOT

 use these tools near energized 

conductors without adequately insulating operator and 

surroundings.

3.

 KEEP FINGERS AND OTHER BODY PARTS AWAY 

FROM COMPRESSION DIES & MOVING PARTS.  

Pinch point hazard. Compression Dies at high force can 

cause severe personal injury. Keep all body parts away 

from moving parts of the tool during operation.

4.

 DO NOT SHORT CIRCUIT THE BATTERY.

5.

 WEAR ALL REQUIRED PERSONAL PROTECTIVE 

EQUIPMENT.

6. 

DO NOT DISPOSE OF TOOL OR BATTERY AS 

RESIDUAL WASTE. RECYCLE EXHAUSTED 

BATTERIES. TOOL CONTAINS HYDRAULIC OIL, 

CIRCUIT BOARDS, AND OTHER COMPONENTS 

WHICH MUST BE DISPOSED OF SEPARATELY 

ACCORDING TO LOCAL ENVIRONMENTAL 

STANDARDS.

SAFETY RULES

1. 

KEEP WORK AREA CLEAN AND WELL LIGHTED.

Poor lighting and cluttered areas invite accidents.

2. 

MAINTAIN TOOL WITH CARE.

 Keep tool in good 

condition at all times. Keep it clean for best and safest 

performance.

3.

 DON'T OVER-REACH. 

Keep proper footing and balance 

at all times.

4.

 NEVER OPERATED TOOL WITHOUT CRIMPING DIES 

INSTALLED. 

Ensure connector material is inserted 

between dies before compression. 

FEATURES

1.2

• Fully automatic, self-contained power tool.
• Removable battery cartridge - simply change the 

cartridge for continuous use.

• One handed operation.
• Fully enclosed weather resistant housing. 
• LED work lights.

IN ORDER TO OBTAIN WARRANTY SERVICE YOU 

MUST REGISTER YOUR PRODUCT BY LOGGING 

IN ON www.tnb.com/toolregistration. FAILURE TO 

REGISTER YOUR PRODUCT VOIDS ALL 

WARRANTIES.

SPECIFICATIONS

HYDRAULIC COMPRESSION TOOL:

B-CK240

Drive Unit: 

14.4V DC Motor

Dimensions:

 

425 mm L x 89 mm W x 144 mm H

Weight:

 

2.6 kg without battery

Capacities:

 

6-240 mm

2

Jaw Opening:

  45 mm

Output:

 

52 kN

BATTERY:

BAT-LI34

Battery Type: 

Sealed Lithium Ion

Voltage:

 

14.4V DC

Dimensions:

 

110 mm L x 70 mm W x 130 mm H

Capacities:

 

3.3 Ah

Weight:

 

0.56 kg

Charging time:

  60 minutes

CHARGER:

BATC-230

Input Voltage: 

230 V, 50 Hz

Dimensions:

  150 mm L x 90 mm W x 85 mm H

Weight:

 

0.5 Kg

1.3

TA04902  C   Page 2 of 8

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Summary of Contents for B-CK 240

Page 1: ...y Charger 3 2 3 Battery 3 2 4 Carrying Case 3 2 5 Optional Power Supply 3 3 0 Operating Instructions 4 3 1 Charging the Battery 4 3 2 Attaching Detaching the Battery Pack 4 3 3 Switch Operations 4 3 4 Compression Operation 5 3 5 Maintenance Inspection 5 3 6 Troubleshooting 6 4 0 Important Operation Precautions 6 4 1 Precautions for the Compression Tool 6 4 2 Precautions for the Battery Pack 6 4 3 ...

Page 2: ...QUIPMENT 6 DO NOT DISPOSE OF TOOL OR BATTERY AS RESIDUAL WASTE RECYCLE EXHAUSTED BATTERIES TOOL CONTAINS HYDRAULIC OIL CIRCUIT BOARDS AND OTHER COMPONENTS WHICH MUST BE DISPOSED OF SEPARATELY ACCORDING TO LOCAL ENVIRONMENTAL STANDARDS SAFETY RULES 1 KEEP WORK AREA CLEAN AND WELL LIGHTED Poor lighting and cluttered areas invite accidents 2 MAINTAIN TOOL WITH CARE Keep tool in good condition at all ...

Page 3: ...rk Light Work Light Button Hanging Strap Advance Trigger Release Button CHARGER BATC 230 2 2 LED Lamp Air Vent Air Vent Air Vent CARRYING CASE 2 4 BATTERY BAT LI34 2 3 OPTIONAL POWER SUPPLY POWER 230 SOLD SEPARATELY 2 5 2 0 PARTS AND ACCESSORIES TA04902 C Page 3 of 8 ...

Page 4: ...e the battery in the charging slot until the correct temperature has been reached and charging is possible IMPORTANT INFORMATION see Step 4 3 The lithium ion battery pack LiA 34 will be automatically calibrated for optimized charging operation Left LED Indicates Operating Mode RED shines Charger in operation Right LED Indicates Operating Mode GREEN shines RED blinks four times additionally Chargin...

Page 5: ...away from moving parts of the tool during operation 1 Retract the Ram fully by pressing the release button see Step 3 3 2 Open the tool head by lifting the Latch Figure 1 3 Select the appropriate size dies for the connector being used 4 Loosen the two Die Retaining Screws Insert one die half into the C head and then insert the other half of the die into the Ram Figure 2 Tighten the Die Retaining S...

Page 6: ... 6 Keep the head and ram clean and free of debris Solvents can be used to clean the head but should not be used on the plastic body Use soap water to clean the body PRECAUTIONS FOR THE BATTERY PACK 4 2 1 Do not short circuit the contacts or expose the battery to water oil or solvents 2 Do not disassemble or attempt to repair the battery 3 Do not dispose of the battery by burning or as residual was...

Page 7: ...B CK240 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN TA04902 C Page 7 of 8 ...

Page 8: ...8013 1 20 Bush 07068346 1 21 Spring 07123662 2 22 Seal Packing 07081344 2 23 Back Up Ring 07358240 2 24 Valve Cap 07593226 2 25 Piston 07371224 2 26 Steel Ball 07506101 1 27 Screw 07452254 1 28 Retainer 07044001 1 29 Scew 07452019 1 30 Spring 07123663 2 31 Ball 07277123 3 32 O Ring 07358698 2 33 Valve 07559293 2 34 Filter 07136002 2 35 Ring 07386322 2 36 Spring 07123664 1 37 O Ring 07358186 2 38 B...

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