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3.5

1. To ensure smooth operation and prevent rust, store the tool in a cool dry area. Ensure that moving parts are lubricated regularly.
2. When the plastic housing becomes dirty, clean it with a soft soaped cloth.
3. Dust, sand, and dirt impact the operation, performance and durability of any hydraulic device. After each use, the tool should be 

wiped with a clean cloth taking care to remove any residue, especially close to the movable parts.

NOTE:

 Always remove the battery pack from the unit before replacing parts or maintenance.

Lift Latch

Die Retaining Screw

Die Retaining
Screw

C-Head

Ram

6 Ton Series Dies

To close, lift the C-Head 

until it is securely engages 

to the Latch.

Latch Engaged

3.4

WARNING

Pinch point hazard. Compression Dies at high 
force can cause severe personal injury. Keep 
all body parts away from moving parts of the 
tool during operation.

1. Retract the Ram fully by pressing the release button (see Step 3.3).
2. Open the tool head by lifting the Latch (Figure 1).
3. Select the appropriate size dies for the connector being used. 
4. Loosen the two Die Retaining Screws. Insert one die half into the C-head  

 

 

 

 

 

and then insert the other half of the die into the Ram (Figure 2). Tighten the Die Retaining Screws.

5. Close by lifting the C-Head until it is securely engaged to the Latch (Figure 3).
6. Place connector between the dies. Press the trigger and advance the Ram (Step 3.3) so the connector is held lightly 

between the dies. Do not deform the connector.

7. Insert the conductor into the connector.
8. Press the trigger until the compression is complete. A series of clicks will be heard followed by a release in the pressure 

when compression is complete.

9. Press the release button (Step 3.3) to retract the ram. The ram continues to retract while the release button is pressed.   

The ram stops when it is fully retracted.

10. Remove the compressed connector from the tool.

TA04902  C   Page 5 of 8

Summary of Contents for B-CK 240

Page 1: ...y Charger 3 2 3 Battery 3 2 4 Carrying Case 3 2 5 Optional Power Supply 3 3 0 Operating Instructions 4 3 1 Charging the Battery 4 3 2 Attaching Detaching the Battery Pack 4 3 3 Switch Operations 4 3 4 Compression Operation 5 3 5 Maintenance Inspection 5 3 6 Troubleshooting 6 4 0 Important Operation Precautions 6 4 1 Precautions for the Compression Tool 6 4 2 Precautions for the Battery Pack 6 4 3 ...

Page 2: ...QUIPMENT 6 DO NOT DISPOSE OF TOOL OR BATTERY AS RESIDUAL WASTE RECYCLE EXHAUSTED BATTERIES TOOL CONTAINS HYDRAULIC OIL CIRCUIT BOARDS AND OTHER COMPONENTS WHICH MUST BE DISPOSED OF SEPARATELY ACCORDING TO LOCAL ENVIRONMENTAL STANDARDS SAFETY RULES 1 KEEP WORK AREA CLEAN AND WELL LIGHTED Poor lighting and cluttered areas invite accidents 2 MAINTAIN TOOL WITH CARE Keep tool in good condition at all ...

Page 3: ...rk Light Work Light Button Hanging Strap Advance Trigger Release Button CHARGER BATC 230 2 2 LED Lamp Air Vent Air Vent Air Vent CARRYING CASE 2 4 BATTERY BAT LI34 2 3 OPTIONAL POWER SUPPLY POWER 230 SOLD SEPARATELY 2 5 2 0 PARTS AND ACCESSORIES TA04902 C Page 3 of 8 ...

Page 4: ...e the battery in the charging slot until the correct temperature has been reached and charging is possible IMPORTANT INFORMATION see Step 4 3 The lithium ion battery pack LiA 34 will be automatically calibrated for optimized charging operation Left LED Indicates Operating Mode RED shines Charger in operation Right LED Indicates Operating Mode GREEN shines RED blinks four times additionally Chargin...

Page 5: ...away from moving parts of the tool during operation 1 Retract the Ram fully by pressing the release button see Step 3 3 2 Open the tool head by lifting the Latch Figure 1 3 Select the appropriate size dies for the connector being used 4 Loosen the two Die Retaining Screws Insert one die half into the C head and then insert the other half of the die into the Ram Figure 2 Tighten the Die Retaining S...

Page 6: ... 6 Keep the head and ram clean and free of debris Solvents can be used to clean the head but should not be used on the plastic body Use soap water to clean the body PRECAUTIONS FOR THE BATTERY PACK 4 2 1 Do not short circuit the contacts or expose the battery to water oil or solvents 2 Do not disassemble or attempt to repair the battery 3 Do not dispose of the battery by burning or as residual was...

Page 7: ...B CK240 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN TA04902 C Page 7 of 8 ...

Page 8: ...8013 1 20 Bush 07068346 1 21 Spring 07123662 2 22 Seal Packing 07081344 2 23 Back Up Ring 07358240 2 24 Valve Cap 07593226 2 25 Piston 07371224 2 26 Steel Ball 07506101 1 27 Screw 07452254 1 28 Retainer 07044001 1 29 Scew 07452019 1 30 Spring 07123663 2 31 Ball 07277123 3 32 O Ring 07358698 2 33 Valve 07559293 2 34 Filter 07136002 2 35 Ring 07386322 2 36 Spring 07123664 1 37 O Ring 07358186 2 38 B...

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