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Categorization by frame size and option code
The instructions and technical data which concern only certain module or frame sizes are
marked with the size identifier.
The module size can be identified from the basic code visible on the type designation label,
for example, ACS880-204-0420A-3 where 0420A is the module size. The option codes of
the module are listed after the plus sign.
The frame size of the IGBT supply module is, for example, R8i.
Use of component designations
Some device names in the manual include the item designation in brackets, for example
[Q20], to make it possible to identify the components in the circuit diagrams of the drive.
Terms and abbreviations
Description
Term
Auxiliary measurement unit
BAMU
Type of control board
BCON
Type of control unit
BCU
Control board for direct-on-line cooling fan
BDFC
Internal power supply board in frame R8i modules
BDPS
Control and power supply board for speed-controlled cooling fan
BFPS
Circuit board in which the control program runs
Control board
Control board built in a housing (often rail-mountable)
Control unit
One section of a cabinet-installed drive. A cubicle is typically behind a door of its own.
Cubicle
Varistor board
CVAR
DC circuit between rectifier and inverter
DC link
Digital input
DI
Frequency converter for controlling AC motors
Drive
Electromagnetic compatibility
EMC
Optional ControlNet™ adapter module
FCNA-01
DDCS communication module with two pairs of 10 Mbit/s DDCS channels
FDCO-01
Optional DeviceNet™ adapter module
FDNA-01
Diagnostics and panel interface board
FDPI
Optional I/O extension adapter
FEA-03
Optional EtherCAT® adapter module
FECA-01
Optional Ethernet adapter module for EtherNet/IP™, Modbus TCP® and PROFINET
IO® protocols
FENA-11
Optional Ethernet adapter module for EtherNet/IP™, Modbus TCP® and PROFINET
IO® protocols, 2-port
FENA-21
Optional Ethernet POWERLINK adapter module
FEPL-01
Optional digital I/O extension module
FIO-01
Optional analog I/O extension module
FIO-11
Rittal Flat-PLS, a busbar system for standard, commercially available flat busbars
Flat-PLS
Optional PROFIBUS DP® adapter module
FPBA-01
Physical size of the drive or power module
Frame, frame size
Optional RS-485 (Modbus/RTU) adapter
FSCA-01
See chapter
Ordering information
.
Generic enclosure
Incoming unit
ICU
IGBT bridge and related components enclosed inside a metal frame or enclosure.
Intended for cabinet installation.
IGBT supply module
16 Introduction to the manual
Summary of Contents for ACS880-204
Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204 IGBT supply modules Hardware manual ...
Page 2: ......
Page 4: ......
Page 48: ...48 ...
Page 62: ...Kits for R1i R4i modules 62 Cabinet construction ...
Page 63: ...Example 1 Cabinet construction 63 ...
Page 64: ...Example 2 64 Cabinet construction ...
Page 66: ...Kits for R6i module in 600 mm Rittal VX25 enclosure 66 Cabinet construction ...
Page 67: ...Stage 1 Installation of common parts Cabinet construction 67 ...
Page 68: ...Stage 2 Rittal supports installation 68 Cabinet construction ...
Page 69: ...Stage 3 DC kit installation Cabinet construction 69 ...
Page 70: ...Stage 4 Switching and charging installation 70 Cabinet construction ...
Page 71: ...Stage 5 AC supply varistor board location and EMC shield examples Cabinet construction 71 ...
Page 72: ...Stage 6 Module installation parts 72 Cabinet construction ...
Page 74: ...Stage 8 Shroud installation parts 74 Cabinet construction ...
Page 76: ...Kits for R8i module in 600 mm Rittal VX25 enclosure 76 Cabinet construction ...
Page 77: ...Stage 1 Installation of common parts Cabinet construction 77 ...
Page 78: ...Stage 2 Module installation parts 78 Cabinet construction ...
Page 79: ...Stage 3 BLCL AC busbars and quick connectors Cabinet construction 79 ...
Page 80: ...Stage 4 DC connection 80 Cabinet construction ...
Page 81: ...Stage 5 Common mode filter busbars and DC connection flanges Cabinet construction 81 ...
Page 82: ...Stage 6 BLCL AC connection 82 Cabinet construction ...
Page 83: ...Stage 7 Shroud installation parts Cabinet construction 83 ...
Page 84: ...Stage 8 Module installation 84 Cabinet construction ...
Page 86: ...86 Cabinet construction ...
Page 88: ...Kits for 2 R8i modules in 1000 mm Rittal VX25 enclosure 88 Cabinet construction ...
Page 89: ...Stage 1 Installation of common parts Cabinet construction 89 ...
Page 90: ...Stage 2 Module installation parts 90 Cabinet construction ...
Page 91: ...Stage 3 Rear AC busbars and quick connectors Cabinet construction 91 ...
Page 92: ...Stage 4 BLCL AC busbars and AC flanges 92 Cabinet construction ...
Page 93: ...Stage 5 DC connection Cabinet construction 93 ...
Page 94: ...Stage 6 Common mode filter busbars and DC connection flanges 94 Cabinet construction ...
Page 95: ...Stage 7 Shroud installation parts Cabinet construction 95 ...
Page 96: ...Stage 8 Modules installation 96 Cabinet construction ...
Page 98: ...98 Cabinet construction ...
Page 100: ...Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 100 Cabinet construction ...
Page 101: ...Stage 1 Installation of common parts Cabinet construction 101 ...
Page 102: ...Stage 2 Module installation parts 102 Cabinet construction ...
Page 103: ...Stage 3 BLCL rear AC busbars and quick connectors Cabinet construction 103 ...
Page 104: ...Stage 4 BLCL top AC busbars and AC flanges 104 Cabinet construction ...
Page 105: ...Stage 5 DC connection Cabinet construction 105 ...
Page 106: ...Stage 6 Common mode filter busbars and DC connection flanges 106 Cabinet construction ...
Page 107: ...Stage 7 Shroud installation parts Cabinet construction 107 ...
Page 108: ...Stage 8 Modules installation 108 Cabinet construction ...
Page 110: ...110 Cabinet construction ...
Page 129: ...BLCL 2x x a b Electrical installation 129 11 ...
Page 134: ...WFU 11 134 Electrical installation ...
Page 135: ...WFU 21 and WFU 22 Electrical installation 135 11 ...
Page 136: ...ALCL 05 5 136 Electrical installation ...
Page 137: ...BLCL Electrical installation 137 11 ...
Page 138: ...138 Electrical installation ...
Page 146: ...146 ...
Page 154: ...154 ...
Page 166: ...4 5 6 7 8 6 10 10 166 Maintenance ...
Page 169: ...12 Install and tighten the two M4 12 T20 screws 10 11 12 Maintenance 169 ...
Page 177: ...4 3 5 6 7 Maintenance 177 ...
Page 178: ...8 9 11 178 Maintenance ...
Page 181: ...5 8 6 7 Maintenance 181 ...
Page 183: ...5 5 6 6 7 7 Maintenance 183 ...
Page 184: ...8 9 9 184 Maintenance ...
Page 185: ...10 11 12 Maintenance 185 ...
Page 188: ...5 6 7 4 8 188 Maintenance ...
Page 270: ...270 ...
Page 298: ...298 ...
Page 310: ...310 ...
Page 312: ...IGBT supply module frame R1i 312 Dimension drawings ...
Page 313: ...IGBT supply module frame R2i Dimension drawings 313 ...
Page 314: ...IGBT supply module frame R3i 314 Dimension drawings ...
Page 315: ...IGBT supply module frame R4i Dimension drawings 315 ...
Page 316: ...IGBT supply module frame R6i 316 Dimension drawings ...
Page 317: ...IGBT supply module frame R8i Dimension drawings 317 ...
Page 318: ...318 Dimension drawings ...
Page 319: ...Quick connectors of IGBT supply module frame R8i Dimension drawings 319 ...
Page 320: ...LCL filter module filter for frames R1i and R2i 320 Dimension drawings ...
Page 322: ...LCL filter module filter for frames R3i and R4i 322 Dimension drawings ...
Page 323: ...LCL filter module filter for frame R6i Dimension drawings 323 ...
Page 324: ...LCL filter module filter for frame 1 R8i 324 Dimension drawings ...
Page 325: ...LCL filter module filter for frame R8i multiples Dimension drawings 325 ...
Page 326: ...WBCA 01 326 Dimension drawings ...
Page 327: ...WBCA 11 Dimension drawings 327 ...
Page 328: ...WBCA 21 328 Dimension drawings ...
Page 329: ...Quick connector Dimension drawings 329 ...
Page 331: ...OT160E3 UL CSA Dimension drawings 331 ...
Page 333: ...OS400J03 UL CSA Dimension drawings 333 ...
Page 338: ...Main contactor R1i R4i AF09 30 10 13 IEC UL CSA 338 Dimension drawings ...
Page 353: ...AC fuses R1i R4i 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC Dimension drawings 353 ...
Page 368: ...BCU control unit 368 Dimension drawings ...
Page 371: ...Ramp Dimension drawings 371 ...
Page 372: ...372 Dimension drawings ...
Page 373: ...CVAR board 100 80 110 130 28 3 Common mode filter Dimension drawings 373 ...
Page 374: ...RFI filter and related accessories RFI filter 374 Dimension drawings ...
Page 375: ... Oval toroid kit Dimension drawings 375 ...
Page 376: ... Oval toroid 376 Dimension drawings ...
Page 391: ...Example circuit diagrams 391 ...