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2.
Lead the cables into the inside of the cabinet. 360° grounding of the cable shield at the
lead-through is recommended to suppress interference.
3.
Twist the cable shields to bundles and connect to the cabinet PE (ground) busbar.
Connect the separate ground conductors/cables to the cabinet PE (ground) busbar.
4.
Connect the phase conductors to the input terminals of the main switch-disconnector
[Q1]. For tightening torques, see
Cabinet design and construction instructions for ACS880
multidrive modules
(3AUA0000107668 [English]).
5.
Connect the output terminals of the main switch-disconnector) [Q1] to the main fuses
[F1.x].
6.
Connect the main fuses [F1.x] to the main contactor [Q2] input terminals.
7.
Connect the contactor [Q2] output terminals to the AC busbars of the filter in the
supply/rectifier unit cabinet by cabling, busbars or equivalent.
8.
Inside the supply/rectifier unit cabinet, push the R8i module into the quick connectors.
LCL filter module of type BLCL-1x-x: Push the LCL filter module into the quick connectors.
LCL filter module of type BLCL-2x-x: Remove the fan of the LCL filter module (see the
instructions in chapter Maintenance). Push the LCL filter module into its place. Connect
the filter output busbars (behind the filter module) to the busbars on the cabinet frame.
Reinstall the fan of the LCL filter module.
9.
Ground the modules:
•
Ground the modules by the top edge of the front plate. The grounding point is
marked on the module. Connect the front plate to the frame support bracket with
screws. The frame support bracket should have a galvanic connection to the PE
busbar through the cabinet frame.
Note:
If the cabinet frame is painted (such as with, Rittal VX25 enclosures), it is important to
make sure that good galvanic connection to ground (PE busbar) is achieved. You can,
for example, remove the paint from the connection points and use star washers.
Note:
The connection to ground merely through the mounting screws and the cabinet chassis
is not always good enough. To ensure the continuity of the protective bonding circuit,
you can connect the modules to the cabinet PE busbar with a copper busbar or cable.
The inductance and impedance of the PE conductor) must be rated according to
permissible touch voltage appearing under fault conditions (so that the fault point voltage
will not rise excessively when a ground fault occurs). See
Electrical planning instructions
for ACS880 multidrive cabinets and modules
(3AUA0000102324 [English]).
10. Connect the DC busbars of the rectifier module into the cabinet common DC busbars.
3
50%
2
Note that figure 2 is an example of a cable lead-through that has to be acquired by the customer.
126 Electrical installation
Summary of Contents for ACS880-204
Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204 IGBT supply modules Hardware manual ...
Page 2: ......
Page 4: ......
Page 48: ...48 ...
Page 62: ...Kits for R1i R4i modules 62 Cabinet construction ...
Page 63: ...Example 1 Cabinet construction 63 ...
Page 64: ...Example 2 64 Cabinet construction ...
Page 66: ...Kits for R6i module in 600 mm Rittal VX25 enclosure 66 Cabinet construction ...
Page 67: ...Stage 1 Installation of common parts Cabinet construction 67 ...
Page 68: ...Stage 2 Rittal supports installation 68 Cabinet construction ...
Page 69: ...Stage 3 DC kit installation Cabinet construction 69 ...
Page 70: ...Stage 4 Switching and charging installation 70 Cabinet construction ...
Page 71: ...Stage 5 AC supply varistor board location and EMC shield examples Cabinet construction 71 ...
Page 72: ...Stage 6 Module installation parts 72 Cabinet construction ...
Page 74: ...Stage 8 Shroud installation parts 74 Cabinet construction ...
Page 76: ...Kits for R8i module in 600 mm Rittal VX25 enclosure 76 Cabinet construction ...
Page 77: ...Stage 1 Installation of common parts Cabinet construction 77 ...
Page 78: ...Stage 2 Module installation parts 78 Cabinet construction ...
Page 79: ...Stage 3 BLCL AC busbars and quick connectors Cabinet construction 79 ...
Page 80: ...Stage 4 DC connection 80 Cabinet construction ...
Page 81: ...Stage 5 Common mode filter busbars and DC connection flanges Cabinet construction 81 ...
Page 82: ...Stage 6 BLCL AC connection 82 Cabinet construction ...
Page 83: ...Stage 7 Shroud installation parts Cabinet construction 83 ...
Page 84: ...Stage 8 Module installation 84 Cabinet construction ...
Page 86: ...86 Cabinet construction ...
Page 88: ...Kits for 2 R8i modules in 1000 mm Rittal VX25 enclosure 88 Cabinet construction ...
Page 89: ...Stage 1 Installation of common parts Cabinet construction 89 ...
Page 90: ...Stage 2 Module installation parts 90 Cabinet construction ...
Page 91: ...Stage 3 Rear AC busbars and quick connectors Cabinet construction 91 ...
Page 92: ...Stage 4 BLCL AC busbars and AC flanges 92 Cabinet construction ...
Page 93: ...Stage 5 DC connection Cabinet construction 93 ...
Page 94: ...Stage 6 Common mode filter busbars and DC connection flanges 94 Cabinet construction ...
Page 95: ...Stage 7 Shroud installation parts Cabinet construction 95 ...
Page 96: ...Stage 8 Modules installation 96 Cabinet construction ...
Page 98: ...98 Cabinet construction ...
Page 100: ...Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 100 Cabinet construction ...
Page 101: ...Stage 1 Installation of common parts Cabinet construction 101 ...
Page 102: ...Stage 2 Module installation parts 102 Cabinet construction ...
Page 103: ...Stage 3 BLCL rear AC busbars and quick connectors Cabinet construction 103 ...
Page 104: ...Stage 4 BLCL top AC busbars and AC flanges 104 Cabinet construction ...
Page 105: ...Stage 5 DC connection Cabinet construction 105 ...
Page 106: ...Stage 6 Common mode filter busbars and DC connection flanges 106 Cabinet construction ...
Page 107: ...Stage 7 Shroud installation parts Cabinet construction 107 ...
Page 108: ...Stage 8 Modules installation 108 Cabinet construction ...
Page 110: ...110 Cabinet construction ...
Page 129: ...BLCL 2x x a b Electrical installation 129 11 ...
Page 134: ...WFU 11 134 Electrical installation ...
Page 135: ...WFU 21 and WFU 22 Electrical installation 135 11 ...
Page 136: ...ALCL 05 5 136 Electrical installation ...
Page 137: ...BLCL Electrical installation 137 11 ...
Page 138: ...138 Electrical installation ...
Page 146: ...146 ...
Page 154: ...154 ...
Page 166: ...4 5 6 7 8 6 10 10 166 Maintenance ...
Page 169: ...12 Install and tighten the two M4 12 T20 screws 10 11 12 Maintenance 169 ...
Page 177: ...4 3 5 6 7 Maintenance 177 ...
Page 178: ...8 9 11 178 Maintenance ...
Page 181: ...5 8 6 7 Maintenance 181 ...
Page 183: ...5 5 6 6 7 7 Maintenance 183 ...
Page 184: ...8 9 9 184 Maintenance ...
Page 185: ...10 11 12 Maintenance 185 ...
Page 188: ...5 6 7 4 8 188 Maintenance ...
Page 270: ...270 ...
Page 298: ...298 ...
Page 310: ...310 ...
Page 312: ...IGBT supply module frame R1i 312 Dimension drawings ...
Page 313: ...IGBT supply module frame R2i Dimension drawings 313 ...
Page 314: ...IGBT supply module frame R3i 314 Dimension drawings ...
Page 315: ...IGBT supply module frame R4i Dimension drawings 315 ...
Page 316: ...IGBT supply module frame R6i 316 Dimension drawings ...
Page 317: ...IGBT supply module frame R8i Dimension drawings 317 ...
Page 318: ...318 Dimension drawings ...
Page 319: ...Quick connectors of IGBT supply module frame R8i Dimension drawings 319 ...
Page 320: ...LCL filter module filter for frames R1i and R2i 320 Dimension drawings ...
Page 322: ...LCL filter module filter for frames R3i and R4i 322 Dimension drawings ...
Page 323: ...LCL filter module filter for frame R6i Dimension drawings 323 ...
Page 324: ...LCL filter module filter for frame 1 R8i 324 Dimension drawings ...
Page 325: ...LCL filter module filter for frame R8i multiples Dimension drawings 325 ...
Page 326: ...WBCA 01 326 Dimension drawings ...
Page 327: ...WBCA 11 Dimension drawings 327 ...
Page 328: ...WBCA 21 328 Dimension drawings ...
Page 329: ...Quick connector Dimension drawings 329 ...
Page 331: ...OT160E3 UL CSA Dimension drawings 331 ...
Page 333: ...OS400J03 UL CSA Dimension drawings 333 ...
Page 338: ...Main contactor R1i R4i AF09 30 10 13 IEC UL CSA 338 Dimension drawings ...
Page 353: ...AC fuses R1i R4i 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC Dimension drawings 353 ...
Page 368: ...BCU control unit 368 Dimension drawings ...
Page 371: ...Ramp Dimension drawings 371 ...
Page 372: ...372 Dimension drawings ...
Page 373: ...CVAR board 100 80 110 130 28 3 Common mode filter Dimension drawings 373 ...
Page 374: ...RFI filter and related accessories RFI filter 374 Dimension drawings ...
Page 375: ... Oval toroid kit Dimension drawings 375 ...
Page 376: ... Oval toroid 376 Dimension drawings ...
Page 391: ...Example circuit diagrams 391 ...