![ABB ACS880-204 Hardware Manual Download Page 140](http://html.mh-extra.com/html/abb/acs880-204/acs880-204_hardware-manual_2648140.webp)
R
Frame
ACS880-104-
ohm
50
R1i
004A8-3, 006A0-3, 008A0-3, 003A6-5, 004A8-5, 006A0-5, 008A0-
5
130
R2i
0011A-3, 0014A-3, 0018A-3, 0011A-5, 0014A-5, 0018A-5
66
R3i
0025A-3, 0035A-3, 0044A-3, 0050A-3, 0025A-5, 0030A-5, 0035A-
5, 0050A-5
33
R4i
0061A-3, 0078A-3, 0094A-3, 0100A-3, 0061A-5, 0078A-5, 0094A-
5
Charging resistance of the supply or inverter module.
R
The minimum value of the total effective charging resistance allowed for the supply or inverter
module.
R
min
The user must activate and tune the charging function in the control program. For information
on tuning the parameters, see
ACS880 IGBT supply control program firmware manual
(3AUA0000131562 [English]).
■
Single AC input
Calculate the total effective charging resistance
R
tot
from the inverter/supply modules
connected to the DC link.
142 Electrical installation
Checking the charging capacity (frames R1i…R4i)
IGBT supply modules of frames R1i…R4i have internal charging circuit. When the power
is switched on in the common DC system, the DC link capacitors in each inverter and
supply module are charged. The charging current is fed through the supply module(s)
connected to the AC. Due to this, the charging capacity of the supply module(s) has to be
checked.
The ACS880 inverter and supply modules of frame sizes R1i…R4i have a charging circuit
in series with the capacitor bank.
•
In common DC connection, the charging circuits act in parallel.
•
The sum of the charging currents is fed from the supply.
Note:
IGBT supply modules of frames R1i…R4i are allowed to be used only with inverter
modules that have charging circuit (eg, ABB inverter modules ACS880-104).
The charging circuit data for each IGBT supply module (ACS880-204) and inverter module
(ACS880-104) are shown in the following tables.
The user must activate and tune the charging function in the control program. For
information on tuning the parameters, see
ACS880 IGBT supply control program firmware
manual
(3AUA0000131562 [English]).
Single AC input
Calculate the total effective charging resistance
R
tot
from the inverter/supply modules
connected to the DC link.
R
1
…
R
n
are the charging resistance values of each module. The following condition must
be fulfilled:
R
tot
>
R
min
ACS880-204-…
Frame
R
R
min
ohm
ohm
008A0-3
006A6-5
R1i
50
25
0018A-3
0015A-5
R2i
130
20
0035A-3
0029A-5
R3i
66
15
0050A-3
0041A-5
R3i
66
10
0093A-3
0077A-5
R4i
33
5
ACS880-104-…
Frame
R
ohm
004A8-3, 006A0-3, 008A0-3, 003A6-5, 004A8-5, 006A0-5, 008A0-5
R1i
50
0011A-3, 0014A-3, 0018A-3, 0011A-5, 0014A-5, 0018A-5
R2i
130
0025A-3, 0035A-3, 0044A-3, 0050A-3, 0025A-5, 0030A-5, 0035A-5, 0050A-5
R3i
66
0061A-3, 0078A-3, 0094A-3, 0100A-3, 0061A-5, 0078A-5, 0094A-5
R4i
33
R
Charging resistance of the supply or inverter module.
R
min
The minimum value of the total effective charging resistance allowed for the supply or inverter
module.
R
tot
=
1
1
R
1
1
R
2
1
R
n
+
+…+
R
1
…
R
n
are the charging resistance values of each module. The following condition must
be fulfilled:
R
tot
>
R
min
Installing the charging circuit (frames R6i and R8i)
The cabinet builder must install and connect the charging circuit. For connections, see the
example circuit diagrams. Consult ABB for more information on the components and wirings
needed.
Activate and tune the charging function in the control program. For information on tuning
the parameters, see the firmware manual.
Connecting the external power supply cable for the auxiliary
circuit
■
IGBT supply module (frames R1i…R4i, R6i)
The cabinet builder must arrange an auxiliary voltage of 24 V DC to power up the ZCU
control unit. For more information, see
.
■
IGBT supply module (frame R8i) and LCL filter module (frames R6i
and R8i)
Connectors are described in chapter
Operation principle and hardware description
.
140 Electrical installation
Summary of Contents for ACS880-204
Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204 IGBT supply modules Hardware manual ...
Page 2: ......
Page 4: ......
Page 48: ...48 ...
Page 62: ...Kits for R1i R4i modules 62 Cabinet construction ...
Page 63: ...Example 1 Cabinet construction 63 ...
Page 64: ...Example 2 64 Cabinet construction ...
Page 66: ...Kits for R6i module in 600 mm Rittal VX25 enclosure 66 Cabinet construction ...
Page 67: ...Stage 1 Installation of common parts Cabinet construction 67 ...
Page 68: ...Stage 2 Rittal supports installation 68 Cabinet construction ...
Page 69: ...Stage 3 DC kit installation Cabinet construction 69 ...
Page 70: ...Stage 4 Switching and charging installation 70 Cabinet construction ...
Page 71: ...Stage 5 AC supply varistor board location and EMC shield examples Cabinet construction 71 ...
Page 72: ...Stage 6 Module installation parts 72 Cabinet construction ...
Page 74: ...Stage 8 Shroud installation parts 74 Cabinet construction ...
Page 76: ...Kits for R8i module in 600 mm Rittal VX25 enclosure 76 Cabinet construction ...
Page 77: ...Stage 1 Installation of common parts Cabinet construction 77 ...
Page 78: ...Stage 2 Module installation parts 78 Cabinet construction ...
Page 79: ...Stage 3 BLCL AC busbars and quick connectors Cabinet construction 79 ...
Page 80: ...Stage 4 DC connection 80 Cabinet construction ...
Page 81: ...Stage 5 Common mode filter busbars and DC connection flanges Cabinet construction 81 ...
Page 82: ...Stage 6 BLCL AC connection 82 Cabinet construction ...
Page 83: ...Stage 7 Shroud installation parts Cabinet construction 83 ...
Page 84: ...Stage 8 Module installation 84 Cabinet construction ...
Page 86: ...86 Cabinet construction ...
Page 88: ...Kits for 2 R8i modules in 1000 mm Rittal VX25 enclosure 88 Cabinet construction ...
Page 89: ...Stage 1 Installation of common parts Cabinet construction 89 ...
Page 90: ...Stage 2 Module installation parts 90 Cabinet construction ...
Page 91: ...Stage 3 Rear AC busbars and quick connectors Cabinet construction 91 ...
Page 92: ...Stage 4 BLCL AC busbars and AC flanges 92 Cabinet construction ...
Page 93: ...Stage 5 DC connection Cabinet construction 93 ...
Page 94: ...Stage 6 Common mode filter busbars and DC connection flanges 94 Cabinet construction ...
Page 95: ...Stage 7 Shroud installation parts Cabinet construction 95 ...
Page 96: ...Stage 8 Modules installation 96 Cabinet construction ...
Page 98: ...98 Cabinet construction ...
Page 100: ...Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 100 Cabinet construction ...
Page 101: ...Stage 1 Installation of common parts Cabinet construction 101 ...
Page 102: ...Stage 2 Module installation parts 102 Cabinet construction ...
Page 103: ...Stage 3 BLCL rear AC busbars and quick connectors Cabinet construction 103 ...
Page 104: ...Stage 4 BLCL top AC busbars and AC flanges 104 Cabinet construction ...
Page 105: ...Stage 5 DC connection Cabinet construction 105 ...
Page 106: ...Stage 6 Common mode filter busbars and DC connection flanges 106 Cabinet construction ...
Page 107: ...Stage 7 Shroud installation parts Cabinet construction 107 ...
Page 108: ...Stage 8 Modules installation 108 Cabinet construction ...
Page 110: ...110 Cabinet construction ...
Page 129: ...BLCL 2x x a b Electrical installation 129 11 ...
Page 134: ...WFU 11 134 Electrical installation ...
Page 135: ...WFU 21 and WFU 22 Electrical installation 135 11 ...
Page 136: ...ALCL 05 5 136 Electrical installation ...
Page 137: ...BLCL Electrical installation 137 11 ...
Page 138: ...138 Electrical installation ...
Page 146: ...146 ...
Page 154: ...154 ...
Page 166: ...4 5 6 7 8 6 10 10 166 Maintenance ...
Page 169: ...12 Install and tighten the two M4 12 T20 screws 10 11 12 Maintenance 169 ...
Page 177: ...4 3 5 6 7 Maintenance 177 ...
Page 178: ...8 9 11 178 Maintenance ...
Page 181: ...5 8 6 7 Maintenance 181 ...
Page 183: ...5 5 6 6 7 7 Maintenance 183 ...
Page 184: ...8 9 9 184 Maintenance ...
Page 185: ...10 11 12 Maintenance 185 ...
Page 188: ...5 6 7 4 8 188 Maintenance ...
Page 270: ...270 ...
Page 298: ...298 ...
Page 310: ...310 ...
Page 312: ...IGBT supply module frame R1i 312 Dimension drawings ...
Page 313: ...IGBT supply module frame R2i Dimension drawings 313 ...
Page 314: ...IGBT supply module frame R3i 314 Dimension drawings ...
Page 315: ...IGBT supply module frame R4i Dimension drawings 315 ...
Page 316: ...IGBT supply module frame R6i 316 Dimension drawings ...
Page 317: ...IGBT supply module frame R8i Dimension drawings 317 ...
Page 318: ...318 Dimension drawings ...
Page 319: ...Quick connectors of IGBT supply module frame R8i Dimension drawings 319 ...
Page 320: ...LCL filter module filter for frames R1i and R2i 320 Dimension drawings ...
Page 322: ...LCL filter module filter for frames R3i and R4i 322 Dimension drawings ...
Page 323: ...LCL filter module filter for frame R6i Dimension drawings 323 ...
Page 324: ...LCL filter module filter for frame 1 R8i 324 Dimension drawings ...
Page 325: ...LCL filter module filter for frame R8i multiples Dimension drawings 325 ...
Page 326: ...WBCA 01 326 Dimension drawings ...
Page 327: ...WBCA 11 Dimension drawings 327 ...
Page 328: ...WBCA 21 328 Dimension drawings ...
Page 329: ...Quick connector Dimension drawings 329 ...
Page 331: ...OT160E3 UL CSA Dimension drawings 331 ...
Page 333: ...OS400J03 UL CSA Dimension drawings 333 ...
Page 338: ...Main contactor R1i R4i AF09 30 10 13 IEC UL CSA 338 Dimension drawings ...
Page 353: ...AC fuses R1i R4i 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC Dimension drawings 353 ...
Page 368: ...BCU control unit 368 Dimension drawings ...
Page 371: ...Ramp Dimension drawings 371 ...
Page 372: ...372 Dimension drawings ...
Page 373: ...CVAR board 100 80 110 130 28 3 Common mode filter Dimension drawings 373 ...
Page 374: ...RFI filter and related accessories RFI filter 374 Dimension drawings ...
Page 375: ... Oval toroid kit Dimension drawings 375 ...
Page 376: ... Oval toroid 376 Dimension drawings ...
Page 391: ...Example circuit diagrams 391 ...