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ABB ACS880-204, Hardware Manual

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ABB ACS880-204 Hardware Manual Download Page 112

Electrical safety precautions

These electrical safety precautions are for all personnel who do work on the drive, motor
cable or motor.

WARNING!

Obey these instructions. If you ignore them, injury or death, or damage to the
equipment can occur.

If you are not a qualified electrician, do not do installation or maintenance work.

Go through these steps before you begin any installation or maintenance work.

1.

Keep the cabinet doors closed when the drive is powered. With the doors open, a risk
of a potentially fatal electric shock, arc flash or high-energy arc blast exists.

2.

Clearly identify the work location and equipment.

3.

Disconnect all possible voltage sources. Lock out and tag out.

•

Open the main disconnecting device of the drive.

•

Open the charging switch if present.

•

Open the disconnector of the supply transformer. (The main disconnecting device
in the drive cabinet does not disconnect the voltage from the AC input power busbars
of the drive cabinet.)

•

If the drive is equipped with a DC/DC converter unit (optional): Open the DC
switch/disconnector ([Q11], F286) of the DC/DC converter. Open the
disconnecting device of the energy storage connected to the DC/DC converter unit
(outside the drive cabinet).

•

Open the auxiliary voltage switch-disconnector (if present), and all other possible
disconnecting devices that isolate the drive from dangerous voltage sources.

•

If you have a permanent magnet motor connected to the drive, disconnect the motor
from the drive with a safety switch or by other means.

•

Make sure that re-connection is not possible. Lock out and tag out.

•

Disconnect any dangerous external voltages from the control circuits.

•

After you disconnect power from the drive, always wait 5 minutes to let the
intermediate circuit capacitors discharge before you continue.

4.

Protect any other energized parts in the work location against contact.

5.

Take special precautions when close to bare conductors.

6.

Measure that the installation is de-energized. If the measurement requires removal or
disassembly of shrouding or other cabinet structures, obey the local laws and regulations
applicable to live working (including – but not limited to – electric shock and arc
protection).

•

Use a multimeter with an impedance greater than 1 Mohm.

•

Make sure that the voltage between the drive input power terminals (L1, L2, L3)
and the grounding (PE) busbar is close to 0 V.

•

Make sure that the voltage between the drive DC busbars (+ and -) and the
grounding (PE) busbar is close to 0 V.

•

If you have a permanent magnet motor connected to the drive, make sure that the
voltage between the drive output terminals (T1/U, T2/V, T3/W) and the grounding
(PE) busbar is close to 0 V.

112 Electrical installation

Summary of Contents for ACS880-204

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204 IGBT supply modules Hardware manual ...

Page 2: ......

Page 3: ...ACS880 204 IGBT supply modules Hardware manual Table of contents 5 Electrical installation 7 Start up 2019 ABB Oy All Rights Reserved 3AUA0000131525 Rev H EN EFFECTIVE 2019 06 30 ...

Page 4: ......

Page 5: ...6 Frame R1i layout 27 Frame R4i layout 28 Frame R6i layout 29 Frame R8i hardware 31 Connectors X50 X53 33 LCL filter module filter for frames R1i R4i 34 Connectors X102 and X103 35 LCL filter module type ALCL 05 5 for frame R6i 36 Connectors X50 and X1 37 LCL filter module type BLCL 1x x for frame 1 R8i 38 Connectors X30 and X55 39 LCL filter module type BLCL 2x x for frame R8i multiples 40 Connec...

Page 6: ...R6i module 57 IGBT supply unit with frame R8i module 58 IGBT supply unit with frame 2 R8i modules 59 Incoming cubicle 59 Example of the AC fuse cooling 60 RFI filter 61 Installation examples 61 R1i R4i module in a 400 600 800 mm wide Rittal VX25 enclosure 61 Installation stages 62 Kits for R1i R4i modules 63 Example 1 64 Example 2 65 R6i module in a 600 mm wide Rittal VX25 enclosure 65 Installatio...

Page 7: ... an 800 mm wide generic enclosure 97 Parts to be installed 99 3 R8i modules in a 1600 mm wide Rittal VX25 enclosure 99 Installation stages 100 Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 101 Stage 1 Installation of common parts 102 Stage 2 Module installation parts 103 Stage 3 BLCL rear AC busbars and quick connectors 104 Stage 4 BLCL top AC busbars and AC flanges 105 Stage 5 DC connec...

Page 8: ...ernal power supply cable for the auxiliary circuit 140 IGBT supply module frames R1i R4i R6i 140 IGBT supply module frame R8i and LCL filter module frames R6i and R8i 141 Connecting the control cables 141 Default I O connection diagrams 141 Connection procedure 142 Module fiber optic connectors frame R8i 144 Connecting a PC 145 Installing optional modules 6 Installation checklist of the drive 147 ...

Page 9: ...Replacing the LCL filter frame R6i 186 Replacing the LCL filter frame R8i 189 Capacitors 189 Reforming the capacitors 190 Replacing the LCL filter capacitor frames R3i and R4i 191 Control panel 191 Cleaning the control panel 191 Replacing the control panel battery 191 Control units 191 BCU control unit types 191 Replacing the memory unit 192 Replacing the BCU control unit battery 192 LEDs and othe...

Page 10: ...L CSA installations 218 DC side components 218 DC bus installation parts for Rittal VX25 enclosures 219 Module and common mode filter busbars 219 Common mode filters 220 DC fuses 221 Frame R8i and multiples 221 IGBT supply modules 223 LCL filters C183 C188 224 LCL filters C183 C188 and G304 or G427 225 RFI filters 226 Control panel 227 Control electronics 227 Control unit 227 Fiber optic cables 22...

Page 11: ... cabinet 265 Air outlet kits 800 mm cabinet 267 Cooling fans frames R1i R4i 268 Cooling fans frame R6i 269 Cooling fans frame R8i 269 Miscellaneous 269 BAMU voltage current measurement unit 10 Technical data 271 Contents of this chapter 272 Ratings 273 Definitions 274 Derating 274 Ambient temperature derating 274 Altitude derating 275 Type equivalence table 276 Fuses 276 Fuses on BFPS board 276 Fu...

Page 12: ...304 The XD2D connector 305 Safe torque off XSTO XSTO OUT 305 FSO xx safety functions module connection X12 305 SDHC memory card slot 306 Connector data 308 BCU x2 ground isolation diagram 309 ZCU 1x ground isolation diagram 12 Dimension drawings 311 Contents of this chapter 312 IGBT supply module frame R1i 313 IGBT supply module frame R2i 314 IGBT supply module frame R3i 315 IGBT supply module fra...

Page 13: ...342 AF1250 30 22 70 IEC UL CSA 343 AF2050 30 22 70 IEC UL CSA 344 AF1650 30 22 70 IEC UL CSA 345 Charging switches 345 OS30FAJ22F 346 OS60GJ22FP 347 OS100GJ22FP 348 OS160GD04F 349 OS200J04FP 350 Resistors 350 CBH 215 C H 414 5R0 351 Handles 351 OH45 275 352 OHB150J12P 353 AC fuses 353 R1i R4i 353 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC 354 DFJ 12 DFJ 25 DFJ 50 DFJ 70 DFJ 125 UL CSA 3...

Page 14: ...ntrol unit 368 BCU control unit 369 BAMU voltage current measurement unit 370 ACS AP x control panel with DPMP 01 door mounting kit 371 Ramp 373 CVAR board 373 Common mode filter 374 RFI filter and related accessories 374 RFI filter 375 Oval toroid kit 376 Oval toroid 13 Example circuit diagrams 377 Contents of this chapter 377 Component designations used in the diagrams 377 Frames R1i R4i 378 Fra...

Page 15: ...before changing the default settings of a function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specific safety instructions before starting the task See the section describing the task Target audience This manual is intended for people who plan the installation install start up and service the drive or create ins...

Page 16: ... A cubicle is typically behind a door of its own Cubicle Varistor board CVAR DC circuit between rectifier and inverter DC link Digital input DI Frequency converter for controlling AC motors Drive Electromagnetic compatibility EMC Optional ControlNet adapter module FCNA 01 DDCS communication module with two pairs of 10 Mbit s DDCS channels FDCO 01 Optional DeviceNet adapter module FDNA 01 Diagnosti...

Page 17: ...ting adapter for WFU filters that enables supply cabling from below WBCA Series of LCL filters for example WFU 11 WFU Type of control board ZCON Type of control unit ZCU Type of memory unit attached to the control unit ZMU Related documents Code Manual General manuals 3AUA0000102301 ACS880 multidrive cabinets and modules safety instructions 3AUA0000102324 ACS880 multidrive cabinets and modules ele...

Page 18: ...0037752 ACS880 C132 marine type approved drive modules and module packages supplement 3AUA0000085685 ACX AP x assistant control panels user s manual 3AXD50000117840 BAMU 12C auxiliary measurement unit hardware manual 3AUA0000094606 Drive composer start up and maintenance PC tool user s manual 3AUA0000127808 Drive application programming IEC 61131 3 manual 3AXD50000010531 Installation frames for AC...

Page 19: ... the motors There can be one inverter unit only single drives or several inverter units multidrives connected to the intermediate circuit The LCL filter is an essential part of the IGBT supply unit The supply module does not work without the filter It suppresses the AC voltage distortion and current harmonics The high AC inductance smooths the line voltage waveform distorted by the high frequency ...

Page 20: ...e system smoothly Discharged capacitors cannot be directly connected to the full supply voltage The charging current must be limited until the capacitors are charged and ready for normal use Note Frames R1i R4i IGBT supply modules have an inbuilt charging circuit and they do not need external charging components The control program has a function for controlling the charging circuit For further in...

Page 21: ... filter 3 IGBT supply unit 4 Supply unit DC fuses 5 DC bus 6 Inverter DC fuses with or without DC switch disconnector 7 Inverter units in the example one of the two units consists of two inverter modules connected in parallel 8 DC fuses for optional brake chopper 9 Optional brake chopper 10 Motor s 11 Operation principle and hardware description 21 ...

Page 22: ...m separately For components see chapter Ordering information Frames R1i R4i The following figure shows a connection example of a supply unit with a frame size R1i R4i module Cubicle No Explanation Available through 1 AC supply network A IGBT supply module cubicle ISU 2a Main switch disconnector OS type with main AC fuses IEC ABB or third party A ISU 2b Main switch disconnector OT type UL CSA ABB o...

Page 23: ...ISU 6 Charging fuses ABB or third party A ISU 7 Main contactor ABB or third party A ISU 8 LCL filter ABB A ISU 9 IGBT supply module frame R6i ABB A ISU 10 Common mode filter ABB A ISU 11 DC fuses ABB or third party 12 DC link AC supply network 1 ABB or third party Main switch disconnector 2 IGBT supply module cubicle ISU A ABB or third party Charging switch fuse 3 ISU A ABB or third party Charging...

Page 24: ... Charging resistors ABB or third party A ICU 7 Main contactor ABB or third party B ISU 8 LCL filter ABB B ISU 9 IGBT supply module frame R8i ABB B ISU 10 Common mode filter ABB B ISU 11 DC fuses ABB or third party 12 DC link AC supply network 1 ABB or third party Main switch disconnector 2 Incoming cubicle ICU A ABB or third party AC fuses 3 ICU A ABB or third party Charging switch fuse 4 ICU A AB...

Page 25: ...party A ICU 6 Charging resistors ABB or third party A ICU 7 Main contactor ABB or third party B LCL filter 8 LCL filter ABB C ISU 9 IGBT supply module frame R8i ABB C ISU 10 Common mode filter ABB C ISU 11 DC fuses ABB or third party 12 DC link AC supply network 1 ABB or third party Main switch disconnector 2 Incoming cubicle ICU A ABB or third party AC fuses 3 ICU A ABB or third party Charging sw...

Page 26: ...g plates for power cables 4 ZCU control unit 5 Power unit 6 Slots for optional I O modules 7 I O terminal blocks 8 Grounding clamping plate for control cables 9 Memory unit 10 Control panel connector 11 Air temperature sensor 12 Cover with recess for control panel can optionally be left out 7 6 6 6 9 8 1 2 4 5 10 3 3 12 11 DC connection obscured 1 AC connection obscured 2 Grounding clamping plates...

Page 27: ... O modules 7 I O terminal blocks 8 Grounding clamping plate for control cables 9 Memory unit 10 Control panel connector 11 Air temperature sensor 12 Cover with panel mounting platform can optionally be left out 11 DC connection under connector cover 1 AC connection under connector cover 2 Grounding clamping plates for power cables 3 ZCU control unit 4 Power unit 5 Slots for optional I O modules 6 ...

Page 28: ...mping plates for control cables 7 Cooling fan holder with one fan 8 Lifting eyes 9 The grounding point PE between module frame and cabinet frame 1 2 8 8 6 4 3 5 7 9 DC connection 1 AC connection 2 ZCU control unit with slots for optional I O modules 3 I O terminal blocks 4 Control panel connector memory unit 5 Grounding clamping plates for control cables 6 Cooling fan holder 7 Lifting eyes 8 The g...

Page 29: ...speed controlled cooling fan delivered as standard is supplied internally from DC If a direct on line fan option C188 is used the user must connect the fan supply 400 V AC 50 60 Hz or 320 V AC 60 Hz to the terminal block X50 Frame R8i and multiples if any modules are controlled by a single BCU control unit installed separately from the module s The control unit is connected to each module by a fib...

Page 30: ...tion C188 4 Quick connector three phases The counterpart is fastened to the cabinet behind the module 5 Wheels 6 Type designation label 7 Terminal block X50 power supply for internal boards and module heating element option C183 DOL fan supply option C188 8 Connectors X51 X52 X53 9 The unpainted grounding point PE between module frame and cabinet frame 10 Lifting eyes 11 Circuit board compartment ...

Page 31: ...V DC supply to power the BCU control unit If a direct on line fan option C188 is used the user must connect the fan supply 400 V AC 50 Hz or 60 Hz to the module control connector X50 1 If an internal heating element option C183 is used the user must connect the supply for the heating element to the module control connector X50 7 Connector X50 Not in use 9 115 230 V AC 50 60 Hz input for optional h...

Page 32: ...OUT X53 FE 24V GND 24V GND Note The Safe torque off STO safety function is only implemented in inverter units Therefore the STO function cannot be used in supply rectifier DC DC converter and brake units In these units de ener gizing any connection of STO IN X52 connector stops the unit Note that this stop is not safety re lated and must not be used for safety function purposes 32 Operation princi...

Page 33: ...ter for frames R1i R4i Description 1 Input terminals 2 Cooling fan 3 LCL filter 4 Connector X102 5 Connector X103 6 Pre wired output cable 3 4 1 2 3 5 1 2 6 WFU xx Input terminals 1 Cooling fan 2 LCL filter 3 Connector X102 4 Connector X103 5 Pre wired output cable 6 Operation principle and hardware description 33 ...

Page 34: ...2 Description 1 Fan power supply 24 V 0 V 2 0 V WFU xx module connector X103 Description 1 Fan on off 24 V 0 V 2 0 V 3 Thermistor TH 4 Thermistor TH 1 2 3 4 1 2 Description 0 V 1 Fan power supply 24 V 0 V 2 WFU xx module connector X103 Description Fan on off 24 V 0 V 1 0 V 2 Thermistor TH 3 Thermistor TH 4 34 Operation principle and hardware description ...

Page 35: ...ame R6i Description 1 Input AC connection 2 Output AC connection 3 Cooling fan 4 Terminal block X50 power supply for module fan and temperature switch 2 4 1 3 Input AC connection 1 Output AC connection 2 Cooling fan 3 Terminal block X50 power supply for module fan and temperature switch 4 Operation principle and hardware description 35 ...

Page 36: ...witch in 3 Not in use 4 Not in use 5 Not in use 6 Not in use 7 Not in use 8 Temperature switch out 9 ALCL 05 5 module fan connector X1 Note Connections of the connector X1 are ready made at the factory Description PE 4 Not in use 3 DOL fan N 230 V AC or option G304 115 V AC 2 DOL fan L 230 V AC or option G304 115 V AC 1 36 Operation principle and hardware description ...

Page 37: ...line fan option C188 and heating element option C183 module thermal cutoff circuit 9 Type designation label 10 The unpainted grounding point PE A B 6 2 4 5 1 3 7 8 9 10 LCL filter module front A LCL filter module back B Input AC connection 1 Output AC connection 2 Terminal block X55 power supply for module heating element option C183 direct on line fan supply option C188 ready connected 3 Handle 4...

Page 38: ... 3 C188 DOL fan N 230 V AC or option G304 115 V AC 2 C188 DOL fan L 230 V AC or option G304 115 V AC 1 Connector X55 Note Connections of the connector X55 are ready made at the factory Description C183 Heating element N 230 V AC or 115 V AC 4 C183 Heating element L 230 V AC or 115 V AC 3 C188 DOL fan N 230 V AC or option G304 115 V AC 2 C188 DOL fan L 230 V AC or option G304 115 V AC 1 38 Operatio...

Page 39: ...irect on line fan option C188 heating element option C183 module thermal cutoff circuit 9 Type designation label 10 The unpainted grounding point PE A B 6 2 4 5 1 3 7 8 9 10 LCL filter module front A LCL filter module back B Input AC connection 1 Output AC connection 2 Terminal block X55 power supply for module heating element option C183 direct on line fan supply option C188 ready connected 3 Han...

Page 40: ...ion G427 208 V AC C188 DOL fan W 3 C188 DOL fan V 2 C188 DOL fan U 1 Connector X55 Note Connections of the connector X55 are ready made at the factory 1 9 Description C183 Heating element N 230 V AC or 115 V AC 9 C183 Heating element L 230 V AC or 115 V AC 8 Not in use 7 Not in use 6 Not in use 5 Not in use 4 400 V AC or option G427 208 V AC C188 DOL fan W 3 C188 DOL fan V 2 C188 DOL fan U 1 40 Op...

Page 41: ...ead the status information of the supply unit through the control panel fieldbus and relay output The diagram shows the control connections and interfaces of the ZCU control unit FXX FXX FXXX SLOT 1 SLOT 2 SLOT 3 X12 SAFETY OPTION X208 FAN2 X210 FAN1 X209 AIR IN TEMP X13 CONTROL PANEL X205 MEMORY UNIT X R O 2 X R O 3 X P O W J1J2 X A I X A O X D 2 D X S T O X D I X D I O J6 X D 2 4 X R O 1 J3 CLOS...

Page 42: ... panel 7 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 1 2 3 Fiber optic links to power modules inverter supply brake or converter 8 Memory unit 4 Ethernet port Not in use 9 Slot 4 for RDCO 0x 5 Safety option interface Only in use for the invert er units 10 Terminal blocks 6 42 Operation principle and hardware description ...

Page 43: ...ogram opens the main contactor Q2 and the module stops rectifying Emergency stop and emergency stop reset buttons The cabinet can be equipped with an emergency stop button S61 and an emergency stop reset button S62 Pressing the emergency stop button activates the emergency stop function of the supply unit The button locks to open position automatically You must release the button before you can re...

Page 44: ...e the firmware manual PC connection There is a USB connector on the front of the control panel that can be used to connect a PC to the drive When a PC is connected to the control panel the control panel keypad is disabled Fieldbus control You can control the unit through a fieldbus interface if the unit is equipped with an optional fieldbus adapter and when you have configured the control program ...

Page 45: ...mple labels are shown below Supply module LCL filter module Description No Type designation 1 Frame size 2 Cooling method and additional information 3 Degree of protection 4 UL CSA data 5 Ratings 6 Valid markings See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 7 Serial number The first digit of the serial number refers to the manufacturing pla...

Page 46: ...s for supply modules 104 Size Refer to the rating table in Technical data 0420A Voltage range Input voltage range 380 415 V This is indicated in type designation label as typical input voltage levels 3 400 V AC 3 Input voltage range 380 500 V This is indicated in type designation label as typical input voltage levels 3 400 480 500 V AC 5 Input voltage range 525 690 V This is indicated in type desi...

Page 47: ...ed in type designation label as typical input voltage levels 3 400 480 500 V AC 5 Voltage rating 525 690 V This is indicated in type designation label as typical input voltage levels 3 525 600 690 V AC 600 UL CSA 7 Plus codes For the plus codes see chapter Ordering information ALCL 05 5 only 60 Hz frequency A013 BLCL 1x x and BLCL 2x x only Internal heating element included in the delivery as stan...

Page 48: ...48 ...

Page 49: ...in horizontal position Use soft lifting slings Unpacking Frames R1i R5i The module is delivered in a corrugated cardboard box The module and its parts such as grounding clamp plates terminal blocks etc are placed in the different compartments of the box 1 Remove any banding and lift off the cover of the box 2 Lift the module out of the box 3 Check all the compartments in the box for accessories No...

Page 50: ...lastic wrapping of the module 5 Lift off the module 6 Check that there are no signs of damage Dispose of or recycle the packaging according to the local regulations Lifting the modules Lift the unpacked module only by its lifting eyes Moving the modules WARNING For general safety instructions for moving the module see ACS880 multidrive cabinets and modules safety instructions 3AUA0000102301 Englis...

Page 51: ...ed the drive may experience problems that the warranty does not cover Switching disconnecting and protecting solution To arrange the switching disconnection and protection of the ACS880 204 module you can use the following solutions depending on the frame size Frames R1i R4i The switching disconnecting and protecting equipment can be placed inside the drive cabinet in the following way 1 The AC su...

Page 52: ...ingle line circuit diagrams of the supply unit For the connection diagram see the electrical installation chapter Frame R8i The switching disconnecting and protecting equipment can be placed outside the drive cabinet in the following way 1 The AC supply is first connected to the main switch disconnector or main breaker Q1 2 The AC fuses are connected after the switch disconnector 3 The main contac...

Page 53: ... 8 enclosures The following figures show examples of ACS880 204 configurations that can be installed in the Rittal TS 8 enclosure LCL ISU 600 R8i LCL LCL ISU 400 LCL 600 R8i R8i LCL 600 LCL LCL ISU 600 R8i R8i ISU 400 R8i LCL ISU 400 LCL 600 R8i R8i LCL ISU 400 LCL 600 R8i R8i LCL ISU 400 LCL 600 R8i R8i LCL ISU 400 LCL 600 R8i R8i ICU XXX ICU XXX LCL ISU 400 LCL 600 R8i R8i LCL ISU 400 LCL 600 R8...

Page 54: ...e following figures show examples of ACS880 204 configurations that can be installed in generic enclosure LCL ISU 600 R8i LCL LCL ISU 800 R8i R8i LCL LCL 600 LCL LCL ISU 800 R8i R8i R8i LCL ISU 800 R8i R8i LCL LCL ISU 800 R8i R8i LCL LCL ISU 800 R8i R8i LCL LCL ISU 800 R8i R8i LCL LCL ISU 800 R8i R8i LCL LCL ISU 800 R8i R8i LCL ICU XXX ICU XXX 1xR8i 2xR8i alternative 1 2xR8i alternative 2 3xR8i 6x...

Page 55: ...8 enclosure The power cables are routed to the cabinet through the bottom Description Cubicle including 1 IGBT supply module T01 2 Control unit A51 attached to the IGBT supply module under the control panel cover 3 LCL filter module R03 4 WBCA bottom connection adapter 5 Air guide 6 Roof fan 4 2 1 3 5 5 6 Description Cubicle including 1 IGBT supply module T01 2 Control unit A51 attached to the IGB...

Page 56: ...es are routed to the cabinet through the bottom Description Cubicle including 1 AC input 2 DC output 3 Main switch disconnector Q1 4 Main contactor Q2 5 Charging contactor Q4 6 IGBT supply module T01 7 Control unit A51 8 LCL filter module R03 9 DC fuses F2 10 Charging fuse switch Q21 4 7 6 2 1 3 5 9 8 10 Description Cubicle including 1 AC input 2 DC output 3 Main switch disconnector Q1 4 Main cont...

Page 57: ...e of the 1 R8i module in 600 mm wide Rittal TS enclosure The customer must place the control equipment in a separate cabinet Description Cubicle including 1 AC input 2 LCL filter module type BLCL 1x x 3 Common DC busbars 4 DC output with common mode filters and DC fuses 5 R8i IGBT supply module 2 1 3 4 5 Description Cubicle including 1 AC input 2 LCL filter module type BLCL 1x x 3 Common DC busbar...

Page 58: ...8i modules in 1000 mm wide Rittal TS 8 enclosure The customer must place the control equipment in a separate cabinet Description Cubicle including 1 AC input with AC fuses 2 LCL filter module type BLCL 2x x 3 Common DC busbars 4 DC output with common mode filters and DC fuses 5 R8i IGBT supply module 2 1 3 4 5 4 5 Description Cubicle including 1 AC input with AC fuses 2 LCL filter module type BLCL...

Page 59: ...emperature monitoring near the AC fuses 1 2 Description Thermal switch 1 Cooling fan 2 60 Cabinet construction Example of the AC fuse cooling and temperature monitoring Example connection for the temperature monitoring The references in this figure are in chapter Example circuit diagrams page 355 Note The connection of temperature monitoring requires proper insulation between busbars and thermal s...

Page 60: ...nstructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English Cabinet construction 61 RFI filter The following figure shows an example of installing RFI filter to the cabinet For more information about EMC requirements see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 60 Cabinet construction ...

Page 61: ...nt If needed contact your local ABB representative The example includes also cabinet assembly drawings that show each stage listed in the table More detailed steps of each stage are described in the kit specific assembly drawings For general instructions see Cabinet design and construction instructions for drive modules 3AUA0000107668 English R1i R4i module in a 400 600 800 mm wide Rittal VX25 enc...

Page 62: ...Kits for R1i R4i modules 62 Cabinet construction ...

Page 63: ...Example 1 Cabinet construction 63 ...

Page 64: ...Example 2 64 Cabinet construction ...

Page 65: ...PLS assembly 3AXD50000477623 Rittal supports installation 2 3AXD50000477487 A 6 6 284 VX 3AXD50000478071 DC kit installation 3 3AXD50000477494 A 6 6 405 VX 3AXD50000477784 Switching and charging installation 4 AC supply varistor board location and EMC shield examples 5 3AXD50000477470 A 6 6 308 VX 3AXD50000477920 Module installation parts 6 Cabling example for main cabling charging cabling and mod...

Page 66: ...Kits for R6i module in 600 mm Rittal VX25 enclosure 66 Cabinet construction ...

Page 67: ...Stage 1 Installation of common parts Cabinet construction 67 ...

Page 68: ...Stage 2 Rittal supports installation 68 Cabinet construction ...

Page 69: ...Stage 3 DC kit installation Cabinet construction 69 ...

Page 70: ...Stage 4 Switching and charging installation 70 Cabinet construction ...

Page 71: ...Stage 5 AC supply varistor board location and EMC shield examples Cabinet construction 71 ...

Page 72: ...Stage 6 Module installation parts 72 Cabinet construction ...

Page 73: ...Stage 7 Cabling example for main cabling charging cabling and ground cabling Cabinet construction 73 ...

Page 74: ...Stage 8 Shroud installation parts 74 Cabinet construction ...

Page 75: ...t PLS assembly 3AXD50000416486 A 6 8 306 VX 3AXD50000384914 LCL filter installation parts 2 3AXD50000416493 3AUA0000119227 A 6 8 130 VX A 468 8 100 3AXD50000384945 BLCL AC busbars and quick connect ors 3 3AXD50000416714 A 6 8 204 VX 3AXD50000384990 DC connection 4 3AXD50000002492 3AXD50000003411 A 468 8 231 A 468 8 232 3AXD50000002502 3AXD50000003403 Common mode filter busbars and DC connection fl...

Page 76: ...Kits for R8i module in 600 mm Rittal VX25 enclosure 76 Cabinet construction ...

Page 77: ...Stage 1 Installation of common parts Cabinet construction 77 ...

Page 78: ...Stage 2 Module installation parts 78 Cabinet construction ...

Page 79: ...Stage 3 BLCL AC busbars and quick connectors Cabinet construction 79 ...

Page 80: ...Stage 4 DC connection 80 Cabinet construction ...

Page 81: ...Stage 5 Common mode filter busbars and DC connection flanges Cabinet construction 81 ...

Page 82: ...Stage 6 BLCL AC connection 82 Cabinet construction ...

Page 83: ...Stage 7 Shroud installation parts Cabinet construction 83 ...

Page 84: ...Stage 8 Module installation 84 Cabinet construction ...

Page 85: ...0000013902 AC busbars 3AXD50000002576 A 468 8 131 3AXD50000002577 BLCL 1x x AC connection 3AXD50000019279 A 6 8 111 3AXD50000019280 Optional kit 1 3AXD50000002492 A 468 8 231 3AXD50000002502 Common mode filter busbars 3AXD50000003411 A 468 8 232 3AXD50000003403 DC connection flanges 3AXD50000025659 A 468 8 245 3AXD50000025693 DC kit for fuses 1 This kit is not included in ABB s standard design but...

Page 86: ...86 Cabinet construction ...

Page 87: ...X 3AXD50000349982 3AXD50000351756 Module installation parts 2 3AXD50000361687 3AUA0000119227 A X 8 142 VX A 468 8 100 3AXD50000353477 Rear AC busbars and quick connect ors 3 3AXD50000360796 3AXD50000011084 A 4 8 107 VX A 468 8 106 3AXD50000353491 3AXD50000012934 BLCL AC busbars and AC flanges 4 3AXD50000361663 A 6 8 212 VX 3AXD50000353507 DC connection 5 3AXD50000002492 3AXD50000003411 A 468 8 231...

Page 88: ...Kits for 2 R8i modules in 1000 mm Rittal VX25 enclosure 88 Cabinet construction ...

Page 89: ...Stage 1 Installation of common parts Cabinet construction 89 ...

Page 90: ...Stage 2 Module installation parts 90 Cabinet construction ...

Page 91: ...Stage 3 Rear AC busbars and quick connectors Cabinet construction 91 ...

Page 92: ...Stage 4 BLCL AC busbars and AC flanges 92 Cabinet construction ...

Page 93: ...Stage 5 DC connection Cabinet construction 93 ...

Page 94: ...Stage 6 Common mode filter busbars and DC connection flanges 94 Cabinet construction ...

Page 95: ...Stage 7 Shroud installation parts Cabinet construction 95 ...

Page 96: ...Stage 8 Modules installation 96 Cabinet construction ...

Page 97: ...rts 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connectors 3AXD50000011156 A 8 8 144 3AXD50000013187 AC busbars 3AXD50000011155 A 468 8 109 3AXD50000013246 BLCL 2x x AC connection 3AXD50000002492 A 468 8 231 3AXD50000002502 Common mode filter busbars 3AXD50000003411 A 468 8 232 3AXD50000003403 DC connection flanges 3AXD50000025659 A 468 8 245 3AXD50000025693 DC kit for fuses Cabinet constructi...

Page 98: ...98 Cabinet construction ...

Page 99: ...XD50000351756 3AXD50000351930 Module installation parts 2 3AXD50000371129 3AUA0000119227 A X 8 143 VX A 468 8 100 3AXD50000360444 BLCL rear AC busbars and quick connectors 3 3AXD50000011084 3AXD50000371143 A 468 8 106 A 6 8 108 VX 3AXD50000352999 3AXD50000012934 BLCL top AC busbars and AC flanges 4 3AXD50000361663 3AXD50000371136 A 6 8 212 VX A 4 8 205 VX 3AXD50000360987 3AXD50000353507 DC connect...

Page 100: ...Kits for 3 R8i modules in 1600 mm Rittal VX25 enclosure 100 Cabinet construction ...

Page 101: ...Stage 1 Installation of common parts Cabinet construction 101 ...

Page 102: ...Stage 2 Module installation parts 102 Cabinet construction ...

Page 103: ...Stage 3 BLCL rear AC busbars and quick connectors Cabinet construction 103 ...

Page 104: ...Stage 4 BLCL top AC busbars and AC flanges 104 Cabinet construction ...

Page 105: ...Stage 5 DC connection Cabinet construction 105 ...

Page 106: ...Stage 6 Common mode filter busbars and DC connection flanges 106 Cabinet construction ...

Page 107: ...Stage 7 Shroud installation parts Cabinet construction 107 ...

Page 108: ...Stage 8 Modules installation 108 Cabinet construction ...

Page 109: ...tallation parts 3AUA0000119227 A 468 8 100 3AUA0000118667 Quick connectors 3AXD50000011157 A X 8 145 AC busbars 3AXD50000011155 A 468 8 109 3AXD50000013246 BLCL 2x x AC connection 3AXD50000002492 A 468 8 231 3AXD50000002502 Common mode filter busbars 3AXD50000003411 A 468 8 232 3AXD50000003403 DC connection flanges 3AXD50000025659 A 468 8 245 3AXD50000025693 DC kit for fuses Cabinet construction 1...

Page 110: ...110 Cabinet construction ...

Page 111: ...ly qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Note The installation must always be designed and made according to applicable local laws and re...

Page 112: ... switch disconnector if present and all other possible disconnecting devices that isolate the drive from dangerous voltage sources If you have a permanent magnet motor connected to the drive disconnect the motor from the drive with a safety switch or by other means Make sure that re connection is not possible Lock out and tag out Disconnect any dangerous external voltages from the control circuits...

Page 113: ...he insulation of the drive system WARNING Do not make any voltage withstand or insulation resistance tests on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Checking the insulation of the...

Page 114: ...E cable 1a or a cable with a separate PE conductor 1b in addition if the conductivity of the shields does not meet the requirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For t...

Page 115: ...uirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the tightening torques see Cabinet design and construction instructions for ACS880 multidrive modules 3AUA0000107668 Englis...

Page 116: ... the requirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the tightening torques see Cabinet design and construction instructions for ACS880 multidrive modules 3AUA000010766...

Page 117: ... not meet the requirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the cable selection instructions see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English For the tightening torques see Cabinet design and construction instructions for ACS880 multidrive modules 3AUA...

Page 118: ...22 only Reinstall the fan Electrical installation 121 Connection procedure frames R1i R4i WARNING Repeat the steps described in section Electrical safety precautions on page 114 The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them physical injury or death or damage to the equipment can occur For cabli...

Page 119: ...ntactor Q2 output terminals to the WFU xx LCL filter module input terminals L1 L2 L3 See section Connecting the WBCA adapter to the LCL filter frames R1i R4i page 131 11 Connect the phase conductors of the WFU xx LCL filter module output terminals U2 V2 W2 to the phase conductors of the AC input terminals U2 V2 W2 of the IGBT supply module See section Connecting WFU xx LCL filter module frames R1i...

Page 120: ...in 1 3 2 4 5 6 7 DC output cable 1 Cable clamp on bare shield 1 5 N m 13 lbf in 2 Below cable clamp cover bare shield with insulating tape 3 Above cable clamp cover bare shield with insulating tape 4 Cable clamp on bare shield 1 5 N m 13 lbf in 5 AC input cable from WFU xx 6 Brake resistor cable if present 7 120 Electrical installation ...

Page 121: ...in 1 2 3 5 7 6 4 4 DC output cable 1 Cable clamp on bare shield 1 5 N m 13 lbf in 2 Below cable clamp cover bare shield with insulating tape 3 Above cable clamp cover bare shield with insulating tape 4 Cable clamp on bare shield 1 5 N m 13 lbf in 5 AC input cable from WFU xx 6 Brake resistor cable if present 7 Electrical installation 121 11 ...

Page 122: ... m 25 lbf in 3 N m 25 lbf in 3 N m 25 lbf in 3 N m 25 lbf in 15 N m 130 lbf in 15 N m 130 lbf in 2 3 4 6 5 1 DC output cable 1 Cable clamp on bare shield 1 5 N m 13 lbf in 2 Below cable clamp cover bare shield with insulating tape 3 Cable clamp on bare shield 1 5 N m 13 lbf in 4 AC input cable from WFU xx 5 Brake resistor cable if present 6 122 Electrical installation ...

Page 123: ...ad of using the screw lugs included the conductors of power cables can be connected to the drive terminals by removing the screw lugs and using crimp lugs 126 Electrical installation Screw lug detail Direct lug connection Instead of using the screw lugs included the conductors of power cables can be connected to the drive terminals by removing the screw lugs and using crimp lugs 15 N m 11 lbf ft E...

Page 124: ...le The grounding point is marked on the module Connect the frame support bracket on the module front plate with screws The frame support bracket should have galvanic connection to the PE busbar through the cabinet frame Note If the cabinet frame is painted for example Rittal VX25 cabinets it is important to make sure that good galvanic connection to ground PE busbar is achieved You can for example...

Page 125: ...equipment can occur WARNING Apply grease to stripped aluminum conductors before attaching them to non coated aluminum cable lugs Obey the grease manufacturer s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces With the R8i modules the input power cables are connected outside the supply rectifier unit cabinet typically inside the incoming cubicle 1 Stop the drive an...

Page 126: ...odule to the busbars on the cabinet frame Reinstall the fan of the LCL filter module 9 Ground the modules Ground the modules by the top edge of the front plate The grounding point is marked on the module Connect the front plate to the frame support bracket with screws The frame support bracket should have a galvanic connection to the PE busbar through the cabinet frame Note If the cabinet frame is...

Page 127: ...6 AC input of the LCL filter module BLCL 1x x BLCL 2x x BLCL 2x x Electrical installation 127 11 ...

Page 128: ...7 AC output of the LCL filter module Electrical installation 131 7 BLCL 1x x BLCL 2x x AC output of the LCL filter module a b 128 Electrical installation ...

Page 129: ...BLCL 2x x a b Electrical installation 129 11 ...

Page 130: ...ital input XDI1 on the control unit WARNING If the overheating protection is removed with parameter settings the filter may be damaged permanently or cause a fire Frames R1i R4i only The 24 V DC power supply needed for the cooling fan is not included in the delivery For selecting a supply see the auxiliary circuit current consumption in the technical data WARNING Use the LCL filter only with an AC...

Page 131: ...ded of the WBCA adapter to the L1 L2 L3 input terminals of the WFU xx LCL filter module 1 Connect the power input to the L1 L2 L3 PE terminals of the WBCA adapter 2 Tightening torques WFU 01 1 7 1 8 N m WFU 11 21 22 15 N m WBCA 01 1 7 1 8 N m WBCA 11 21 15 N m Electrical installation 131 11 ...

Page 132: ... adapter and the main contactor Q2 Cooling fan power supply connection 2 No fan supply is included in the delivery Use a supply that meets the requirements given in the technical data Fan control cable 3 24 V on 0 V off Length 1 m Connect to XRO3 on the ZCU control unit Filter temperature sensor cable 4 Length 1 m Connect to the thermistor input XDI1 on the ZCU control unit Connection to the IGBT ...

Page 133: ... Internal circuit diagrams for LCL filters The following circuit diagrams show the internal connections of the LCL filter modules WFU 01 and WFU 02 Electrical installation 133 11 ...

Page 134: ...WFU 11 134 Electrical installation ...

Page 135: ...WFU 21 and WFU 22 Electrical installation 135 11 ...

Page 136: ...ALCL 05 5 136 Electrical installation ...

Page 137: ...BLCL Electrical installation 137 11 ...

Page 138: ...138 Electrical installation ...

Page 139: ...pply rectifier module it trips If the current demand remains or increases the supply rectifier module is damaged See also Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English Checking the charging capacity frames R1i R4i IGBT supply modules of frames R1i R4i have internal charging circuit When the power is switched on in the common DC system the DC lin...

Page 140: ...R2i 130 20 0035A 3 0029A 5 R3i 66 15 0050A 3 0041A 5 R3i 66 10 0093A 3 0077A 5 R4i 33 5 ACS880 104 Frame R ohm 004A8 3 006A0 3 008A0 3 003A6 5 004A8 5 006A0 5 008A0 5 R1i 50 0011A 3 0014A 3 0018A 3 0011A 5 0014A 5 0018A 5 R2i 130 25A 3 0035A 3 0044A 3 0050A 3 0025A 5 0030A 5 0035A 5 0050A 5 R3i 66 0061A 3 0078A 3 0094A 3 0100A 3 0061A 5 0078A 5 0094A 5 R4i 33 Charging resistance of the supply or i...

Page 141: ...ct the control cables of a supply unit In example the power cables are routed to the cabinet through the bottom Note that the figures in the procedure are examples WARNING Repeat the steps described in section Electrical safety precautions on page 114 The complete safety instructions are given Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them ...

Page 142: ... following figure shows the R8i module fiber optic connections Description Name BSFC V50 V60 BFPS V30 V40 BCU V10 V20 Control connection for the direct on line cooling fan of the LCL filter Must be done by the user BSFC Control connection of the speed controlled cool ing fan BFPS Connected at the factory Control unit connection BCU Must be done by the user The following figure shows the filter mod...

Page 143: ...R8i Fan BFPS 48 Fan Fan unit Fan unit R8i LCL R8i Contactor Fan Fan Fan unit Fan unit Contactor LCL BLCL 1x x Direct on line cooling fan option C188 in LCL filter module and speed controlled fan standard in IGBT supply module 146 Electrical installation The following figures show example fiber optic connections related to fan control Direct on line cooling fan option C188 in IGBT supply module and...

Page 144: ...latform if present or by using an Ethernet eg Cat 5e networking cable 2 Remove the USB connector cover on the front of the control panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active Start Stop Loc Rem Start Stop Loc Rem USB connected 3a 4 3b 2 ...

Page 145: ...nals of the control unit especially the relay output terminals are safe 3 Insert the module into a free option module slot on the control unit 4 Fasten the module For instructions see the documentation of the optional module 5 Connect the necessary wiring to the module following the instructions given in the documentation of the module 6 Tighten the grounding screw to a torque of 0 8 N m Note The ...

Page 146: ...146 ...

Page 147: ... before you start the work Make sure that The ambient operating conditions meet the drive ambient conditions specification and enclosure rating IP code or UL enclosure type The supply voltage matches the nominal input voltage of the drive See the type designation label The drive cabinet has been attached to floor and if necessary due to vibration etc also by its top to the wall or roof The cooling...

Page 148: ... appropriate terminal and the terminal has been tightened to the proper torque Pull on the conductors to check Proper grounding has also been measured according to the regulations The motor cable has been connected to the appropriate terminals the phase order is right and the terminals have been tightened to the proper torque The motor cable has been routed away from other cables No power factor c...

Page 149: ...ed in section Electrical safety precautions page 112 The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Before you activate the automatic fault reset or automatic restart functions of the drive control program make sure tha...

Page 150: ... generator is used as a supply it should be dimensioned according to the nominal current of the IGBT supply unit Supply transformer IGBT supply module LCL filter I noload Drives with a main switch disconnector Q1 Make sure the main switch disconnector is switched off Drives with a main breaker Q21 Crank the main breaker to DISCONNECTED position Open the auxiliary voltage switch Q21 Open the chargi...

Page 151: ...supply unit cannot start if either circuit is open Refer to the wiring diagrams delivered with the drive See Control units of the drive Frame R8i Check that both channels of STO IN X52 connector on IGBT supply module are connected to 24 V DC for the supply unit to start Frames R1i R4i Connect the relay outputs XRO1 and XRO3 in parallel on the ZCU control unit since the IGBT supply modules have int...

Page 152: ... 5 7204 4 R8i 2800A 5 ACS880 20X 4150A 5 7206 6 R8i 4150A 5 ACS880 20X 0720A 7 7272 2 R8i 0720A 7 ACS880 20X 1050A 7 7302 2 R8i 1050A 7 ACS880 20X 1570A 7 7303 3 R8i 1570A 7 ACS880 20X 2070A 7 7304 4 R8i 2070A 7 ACS880 20X 3080A 7 7306 6 R8i 3080A 7 If you need more information on the use of the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English Switch the con...

Page 153: ...ion Validate the operation of safety functions for example emergency stop WARNING The safety functions are not safe before they are validated according to the instructions Safety functions are optional See the function specific manual for the validation tasks Switching the supply unit off 1 Stop the motors connected to inverter units 2 Deactivate the Run enable signal to open the main contactor Q2...

Page 154: ...154 ...

Page 155: ...to do the work described in this chapter Read the complete safety instructions before you install commission use or service the converter The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Maintenance intervals The table below shows the maintenance tasks which can be done by the end user The complete maintenance sched...

Page 156: ...fan door 60 Hz Batteries R Control panel battery R R Control unit battery Connections and environment R R R R R R R R R R R R R Cabinet door filters IP54 P P P P P P P P P P P P P Quality of supply voltage Spare parts I I I I I I I I I I I I I Spare parts P P P P P P P P P P P P P Reforming of DC circuit capacitors spare modules and spare capa citors Inspections by user I I I I I I I I I I I I I C...

Page 157: ...rning when a pre defined limit is reached Each timer counter can be set to monitor any parameter This feature is especially useful as a service reminder For more information see the firmware manual Cabinet Cleaning the interior of the cabinet WARNING Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them injury...

Page 158: ...ating holes with a small nozzle proceed as follows 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Vacuum clean or wash the grating on both sides 5 Reinstall the grating in reverse order 158 Maintenance ...

Page 159: ... at the top of the grating 3 Lift the grating and pull it away from the door 4 Remove the air filter mat 5 Place the new filter mat in the grating the metal wire side facing the door 6 Reinstall the grating in reverse order 3 Cleaning the roof outlet filters IP54 The outlet filters on the roof of IP54 units can be accessed by pulling the gratings upwards Maintenance 159 ...

Page 160: ...880 multidrive cabinets and modules 3AUA0000102301 English If you ignore them injury or death or damage to the equipment can occur 1 Repeat the steps described in section Electrical safety precautions page 112 2 Check the tightness of the cable connections Use the tightening torques given in the technical data 160 Maintenance ...

Page 161: ... multidrive cabinets and modules 3AUA0000102301 English If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Detach the power cable clamp plate and terminal blocks 3 Release the retaining clips arrowed carefully using a screwdriver 4 Pull the fan holder out 5 Disconnec...

Page 162: ...eps in section Electrical safety precautions page 112 before you start the work 2 To remove the fan release the retaining clip arrowed carefully using a screwdriver 3 Pull the fan holder out 4 Disconnect the fan cable 5 Carefully bend the clips on the fan holder to free the fan 6 Install new fan in reverse order Note The airflow direction is bottom to top Install the fan so that the airflow arrow ...

Page 163: ...ions page 112 before you start the work 2 Open the door Remove any shrouding in front of the fan unit 3 Remove the front plate 4 Remove the two screws that lock the fan unit 5 Unplug the power supply wire of the fan 6 To free the fan holder pull it slightly outwards about 5 mm then downwards 7 Detach the fan from the fan holder 8 Install new fan in reverse order to the above Note The airflow direc...

Page 164: ...installation or maintenance work WARNING Use the required personal protective equipment Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the cubicle door 3 Remove the shroud in front of the fan if any 4 Remove the screws holding the front cover plate Lift the cove...

Page 165: ...ective equipment Wear protective gloves and long sleeves Some parts have sharp edges 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the door 3 Remove the shroud in front of the fan if any 4 Remove the screws holding the front cover plate Lift the cover plate somewhat to release it 5 Remove the bracket 6 Disconnect the wiring of ...

Page 166: ...4 5 6 7 8 6 10 10 166 Maintenance ...

Page 167: ...fety instructions injury or death or damage to the equipment can occur If you are not a qualified electrician do not do installation or maintenance work 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the door of the module cubicle 3 Remove the two M4 12 T20 screws which lock the fan holder 4 Pull the fan holder out of the module...

Page 168: ...studs on the fan holder with the airflow direction arrow pointing towards the fan holder 9 Install and tighten the four nuts removed earlier 9 8 10 Connect the fan cable 11 Align and push the fan holder into the module 168 Maintenance ...

Page 169: ...12 Install and tighten the two M4 12 T20 screws 10 11 12 Maintenance 169 ...

Page 170: ...the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the door 3 Release the retaining clips arrowed see the figures below 4 Pull the fan holder out 5 Disconnect the fan cable 6 Carefully bend the clips on the fan holder to free the fan 7 Install a new fan in reverse order Note The airflow direction is bottom to top Install the fan so that th...

Page 171: ...der Maintenance 175 Replacing the fan of the LCL filter filter for frame R6i WARNING Only qualified electricians are allowed to carry out the work described below Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to t...

Page 172: ... or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the door 3 Remove the two locking screws of fan supply plug connector 4 Pull the plug connector downwards to unplug the fan wiring 5 Remove two screws in front of the fan unit 6 Pull the fan unit out 7 Install a new fan in reverse order 3 4 5 5 ...

Page 173: ...2301 English If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Open the door 3 Remove the screws in front of the fan unit 4 Unplug the wiring of the fan 5 Pull the fan unit out 6 Install a new fan in reverse order 3 5 Maintenance 173 ...

Page 174: ...ion contains an exploded view of the outlet Remove all gratings and filters and finally remove the plate on top of the outlet Unscrew all necessary screws securing the fan and remove it 3 Install new fan in reverse order Cabinets with other fan types WARNING Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English If you ignore the...

Page 175: ...RNING Use a vacuum cleaner with antistatic hose and nozzle Using a normal vacuum cleaner creates static discharges which can damage circuit boards 1 Stop the drive and do the steps in section Electrical safety precautions page 112 before you start the work 2 Remove the drive module from the cabinet 3 Remove the module cooling fan s See the separate instructions 4 Blow dry clean and oil free compre...

Page 176: ...dule cooling fan page 163 5 Undo the screws of the PE cable in front of the module on left side Remove the PE cable 6 Undo the screws of the sheet metal plate located in front of the module Remove the plate 7 Undo the module screws 8 Remove the fastening bolts of the DC busbars 9 Remove the fastening bolts of the AC cables 10 Unplug the signal connector cable if any in front of the module 11 Pull ...

Page 177: ...4 3 5 6 7 Maintenance 177 ...

Page 178: ...8 9 11 178 Maintenance ...

Page 179: ...et carefully preferably with help from another person Keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back Keep your fingers away from the edges of the front flange of the module max Be careful when handling a tall module The module overturns easily because it is heavy and has a high center of gravity Whenever possible secure the module wi...

Page 180: ...e top part of the module 7 Remove the module fastening screws on the lower part of the module 8 Pull the module carefully out of the cabinet along the ramp or use another lifting device to remove the module 9 Replace the module Push the module back in and fasten Tighten the fastening screws of the module to 22 N m 16 2 lbf ft and fastening bolts of the DC input busbars to 70 N m 51 6 lbf ft Reconn...

Page 181: ...5 8 6 7 Maintenance 181 ...

Page 182: ... and remove the shrouds 4 Unplug the signal connector cable on top part of the LCL filter module 5 Remove the screws below the main switch disconnector 6 Unfasten the cables L1 L2 L3 on the side of the LCL filter module 7 Unfasten the power cables 8 Remove the screws on the metal sheet and remove the sheet 9 Remove the screws below the main switch disconnector 10 Remove the screws on the metal she...

Page 183: ...5 5 6 6 7 7 Maintenance 183 ...

Page 184: ...8 9 9 184 Maintenance ...

Page 185: ...10 11 12 Maintenance 185 ...

Page 186: ...e cabinet carefully preferably with help from another person Keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back Keep your fingers away from the edges of the front flange of the module max Be careful when handling a tall module The module overturns easily because it is heavy and has a high center of gravity Whenever possible secure the mo...

Page 187: ... the hooks of the ramp between the bottom plate and Rittal frame 8 Pull the module carefully out of the cabinet along the ramp or use any other lifting device to remove the module 9 Replace the module Push the module back in and fasten Be careful not to break the fastening screws tighten the fastening screws to 22 N m 16 2 lbf ft and fastening bolts to 70 N m 51 6 lbf ft Plug the module signal wir...

Page 188: ...5 6 7 4 8 188 Maintenance ...

Page 189: ...pecified spare parts Contact an ABB service representative for spare parts and repair services Reforming the capacitors The capacitors must be reformed if the drive has not been powered either in storage or unused for a year or more The manufacturing date is on the type designation label For information on reforming the capacitors see Converter module capacitor reforming instructions 3BFE64059629 ...

Page 190: ...in section Electrical safety precautions page 112 before you start the work 2 Open the cubicle door 3 Remove the filter cover 4 Disconnect the three cables 5 Unfasten the four screws 6 Lift the capacitor out of the filter module 7 Remove the rings 8 Unfasten the nut at the bottom of the capacitor so you can detach the capacitor from the plate 9 Install a new capacitor in reverse order Note When in...

Page 191: ...t number of converter module connections 2 7 and 12 respectively but are otherwise identical The three BCU types are interchangeable as long as the number of connections is sufficient For example the BCU 22 can be used as a direct replacement for both BCU 02 and BCU 12 Replacing the memory unit After replacing a control unit you can retain the existing parameter settings by transferring the memory...

Page 192: ... Dispose of the old battery according to local disposal rules or applicable laws 5 Set the real time clock LEDs and other status indicators Warnings and faults reported by the control program are displayed on the control panel or in the Drive composer PC tool For further information see the firmware manual delivered with the supply module Control panel and panel platform holder LEDs The ACX AP x c...

Page 193: ...tion LED Location There is an active fault in the module FAULT R8i module continuous red The module is ready for use ENABLE STO continuous green XSTO connectors are de energized ENABLE STO continuous yellow Supply voltage of the internal circuit boards is OK 21 V POWER OK continuous green Reduced run A reduced run function is available for supply rectifier units consisting of parallel connected mo...

Page 194: ...power to the supply rectifier unit 6 Enter the number of supply rectifier modules present into parameter 195 13 Reduced run mode 7 Reset all faults and start the supply rectifier unit The maximum current limit is now automatically set according to the new configuration A mismatch between the number of detected modules parameter 195 14 and the value set in 195 13 will generate a fault Resuming norm...

Page 195: ...support content For access contact your local ABB representative Parts that are labeled suitable for generic enclosures are not designed for any specific enclosure system These parts are intended as a basis for further engineering and may require additional parts to be fully usable Installation accessories designed for generic enclosures are in fact designed for an inside width of 50 mm less than ...

Page 196: ...ection for example busbars Kits with connection to AC 100 129 Kits with connection to module 130 149 Other kits related to AC connection 150 199 200 299 Kits related to DC connection for example busbars Kits with connection to common DC 200 229 Kits with connection to module 230 249 Other kits related to DC connection 250 299 300 399 Kits related to module installation for example mechanical suppo...

Page 197: ... 104 008A0 3 N2200 1 R1i ACS880 204 008A0 3 ACS880 104 0018A 3 N2200 1 R2i ACS880 204 0018A 3 ACS880 104 0035A 3 N2200 1 R3i ACS880 204 0035A 3 ACS880 104 0050A 3 N2200 1 R3i ACS880 204 0050A 3 ACS880 104 0094A 3 N2200 1 R4i ACS880 204 0093A 3 UN 500 V Range 380 500 V ACS880 104 008A0 5 N2200 1 R1i ACS880 204 006A6 5 ACS880 104 0018A 5 N2200 1 R2i ACS880 204 0015A 5 ACS880 104 0035A 5 N2200 1 R3i ...

Page 198: ...0049816 1 WFU 01 R1i 008A0 3 3AUA0000049815 1 WFU 02 R2i 0018A 3 3AUA0000066536 1 WFU 11 R3i 0035A 3 3AUA0000049814 1 WFU 21 R3i 0050A 3 3AUA0000049812 1 WFU 22 R4i 0093A 3 UN 500 V Range 380 500 V 3AUA0000049816 1 WFU 01 R1i 006A6 5 3AUA0000049815 1 WFU 02 R2i 0015A 5 3AUA0000066536 1 WFU 11 R3i 0029A 5 3AUA0000049814 1 WFU 21 R3i 0041A 5 3AUA0000049812 1 WFU 22 R4i 0077A 5 198 Ordering informati...

Page 199: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 200: ...N 400 V Range 380 415 V A 468 12 426 3AXD50000008728 1 WFU 01 008A0 3 A 468 12 426 3AXD50000008728 1 WFU 02 0018A 3 A 468 3 427 3AXD50000008730 1 WFU 11 0035A 3 A 68 34 428 3AXD50000008741 1 WFU 21 0050A 3 A 68 34 428 3AXD50000008741 1 WFU 22 0093A 3 UN 500 V Range 380 500 V A 468 12 426 3AXD50000008728 1 WFU 01 006A6 5 A 468 12 426 3AXD50000008728 1 WFU 02 0015A 5 A 468 3 427 3AXD50000008730 1 WF...

Page 201: ...UA0000114330 1 0018A 3 A 468 3 424 3AUA0000114404 1 0035A 3 A 468 3 424 3AUA0000114404 1 0050A 3 A 468 4 425 3AUA0000114405 1 0093A 3 UN 500 V Range 380 500 V A 468 1 422 3AUA0000114398 1 006A6 5 A 468 2 423 3AUA0000114330 1 0015A 5 A 468 3 424 3AUA0000114404 1 0029A 5 A 468 3 424 3AUA0000114404 1 0041A 5 A 468 4 425 3AUA0000114405 1 0077A 5 Ordering information 201 ...

Page 202: ...000070423 1 WBCA 11 WFU 11 0035A 3 3AUA0000070422 1 WBCA 21 WFU 21 0050A 3 3AUA0000070422 1 WBCA 21 WFU 22 0093A 3 UN 500 V Range 380 500 V WBCA xx bottom connection adapters The WBCA xx bottom connection adapter enables the supply connection from the bottom side of the WFU xx filter module mounted onto it For the dimension drawings see pages 320 322 0035A 3 A 468 3 424 1 3AUA0000114404 0050A 3 A ...

Page 203: ...ze Dimensions Type Data Type L mm D mm 161 6 OXP6X161 3AXD50000014449 1 160 A 690 V 5 kA 1 kV Switch kit OS type IEC 160 GD03 R1i R4i Shaft Ordering code Qty Main switch disconnector UL CSA Frame size Dimensions Type Data Type L mm D mm 210 6 OXP6X210 3AXD50000014450 1 125 A 600 V Switch kit OT type UL 160 E03 R1i R4i Shaft dimensions Shaft diameter D Shaft length L The main switch disconnector ki...

Page 204: ...00115358 16 A 690 V gR size 000 170M1559D 006A6 5 3 Not available from ABB 25 A 600 V class J DFJ 25 10008131 32 A 690 V gR size 000 170M1562D 0015A 5 3 Not available from ABB 50 A 600 V class J DFJ 50 09838775 63 A 690 V gR size 000 170M1565D 0029A 5 3 Not available from ABB 70 A 600 V class J DFJ 70 09838791 80 A 690 V aR size 000 170M1566D 0041A 5 3 Not available from ABB 125 A 600 V class J DF...

Page 205: ... for ACS880 multidrive cabinets and modules 3AUA0000102324 English 1 25 A 50 C 520 V AC SCHAFFNER FN 3120H 25 33 008A0 3 1 25 A 50 C 520 V AC SCHAFFNER FN 3120H 25 33 0018A 3 1 50 A 50 C 520 V AC SCHAFFNER FN 3120H 50 53 0035A 3 1 80 A 50 C 520 V AC SCHAFFNER FN 3120H 80 35 0050A 3 1 110 A 50 C 520 V AC SCHAFFNER FN 3120H 110 35 0093A 3 UN 500 V Range 380 500 V RFI filters are not available from A...

Page 206: ...50 A 690 V AF26 30 00 13 0029A 5 3AUA0000144904 1 Ith 125 A 690 V AF96 30 22 13 0041A 5 3AUA0000144904 1 Ith 125 A 690 V AF96 30 22 13 0077A 5 Definitions Conventional free air thermal current ITh Rated operational voltage UE The contactor package includes contactor unit DC side components DC bus installation parts for Rittal VX25 enclosures The brackets in this kit act as a mounting base for the ...

Page 207: ...21 CP URQ 27x60 63 0035A 3 2 3AXD50000000215 100 A 690 V 6 921 CP URQ 27x60 100 0050A 3 2 3AXD50000000221 200 A 690 V 6 921 CP URQ 27x60 200 0093A 3 UN 500 V Range 380 500 V 2 3AUA0000089117 20 A 660 V FWP 20A14F 006A6 5 2 3AXD50000000189 50 A 690 V 6 921 CP URQ 27x60 50 0015A 5 2 3AXD50000000213 80 A 690 V 6 921 CP URQ 27x60 80 0029A 5 2 3AXD50000000215 100 A 690 V 6 921 CP URQ 27x60 100 0041A 5 ...

Page 208: ...UA0000089227 27 60 mm 140 A 800 V US271MI R227600C 0050A 3 2 3AUA0000089227 27 60 mm 140 A 800 V US271MI R227600C 0093A 3 UN 500 V Range 380 500 V 2 3AUA0000089224 3AUA0000089228 14 51 mm 50 A 690 V Microswitch US141 Z331153F USMSW1 006A6 5 2 3AUA0000089224 3AUA0000089228 14 51 mm 50 A 690 V Microswitch US141 Z331153F USMSW1 0015A 5 2 3AUA0000089227 27 60 mm 140 A 800 V US271MI R227600C 0029A 5 2 ...

Page 209: ...nents are always required to construct a working unit and must be ordered separately LCL filter module For more information see LCL filters page 209 and LCL filters G304 A013 page 210 Common mode filter consists of two toroidal cores 2 3AUA0000032859 For more information see Common mode filters page 219 Varistor board CVAR 01C UL CSA installations only For more information see Varistor kit ACS880 ...

Page 210: ...pe ACS880 204 Contents Ordering code 115 V Qty Type UN 400 V Range 380 415 V LCL filter module G304 A013 115 V AC 60 Hz supply 68625131 1 ALCL 05 5 G304 A013 1 R6i 0210A 3 UN 500 V Range 380 500 V 68625131 1 ALCL 05 5 G304 A013 1 R6i 0210A 5 210 Ordering information ...

Page 211: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 212: ...Shrouds are used for IP20 touch protection with the cabinet doors open Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000479849 A 6 6 355 VX 3AXD50000477500 1 R6i 600 mm Rittal VX25 Lifting device The lifting device is used for replacing converter modules in the ABB drives ACx enclosure and the Rittal VX25 enclosure Instruction code Ordering code Qty Used with 3AXD5000021...

Page 213: ...e cabinet line up Note The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Illustration Kit code Ordering code Qty Used with A 468 X 011 VX 3AXD50000360772 1 kit per cubicle 400 600 800 mm Rittal VX25 enclosure Instruction code 3AXD5000...

Page 214: ...m 185 12 OXP12X185 3AXD50000002793 1 50 kA 600 V 1000 A Switch kit OS type UL 400 J03 R6i Shaft dimensions Shaft diameter D Shaft length L The main switch disconnector kit contains main switch disconnector unit shaft OHB95J12 handle with ON OFF indication N O auxiliary contact OA1G10 terminal shroud for input terminals AC fuses The AC fuses protect the input cables main contactor Q2 and the module...

Page 215: ...ck the number of common mode filters to be used Main contactors The main power line is equipped with a main contactor Q2 Contactors are used for the on off control of the main AC input power Contactors are suitable for both IEC and UL CSA installations Ordering code Qty Main contactor IEC UL CSA ACS880 204 Data Type UN 400 V Range 380 415 V 3AXD50000025625 1 350 A ITh 1000 V UE 100 250 V 50 60 Hz ...

Page 216: ...ontains mechanical parts for installing switching and charging components into frame R6i IGBT supply module cubicle Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000477784 A 6 6 405 VX 3AXD50000477494 1 R6i 600 mm Rittal VX25 216 Ordering information ...

Page 217: ...odule type 1 ISU 6 INU 1 ISU 4 INU 1 ISU 2 INU ACS880 204 Max ca pacit ance mF Ordering code IEC Max capacit ance mF Ordering code IEC Max ca pacit ance mF Ordering code IEC UN 400 V Range 380 415 V 63 3AXD50000002789 45 3AXD50000002789 27 3AXD50000002789 0210A 3 UN 500 V Range 380 500 V 63 3AXD50000002789 45 3AXD50000002789 27 3AXD50000002789 0210A 5 1 ISU 6 INU 1 ISU 4 INU 1 ISU 2 INU ACS880 204...

Page 218: ... Varistor board kit All The varistor kit ACS880 contains CVAR varistor board with fastening items ie stand offs and fastening screws For the dimension drawing see section CVAR board DC side components DC bus installation parts for Rittal VX25 enclosures The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat PLS DC bus and ensure its correct placement and alignme...

Page 219: ...c 1 3AXD50000014088 A 0 67 242 Instruction code 3AUA0000115891 Instruction code 3AXD50000003966 Note Filters 2 3AUA0000032859 per module are to be ordered separately Note Filters 2 3AUA0000032859 per module are to be ordered sep arately A 0 67 242 3AXD50000014088 1 R6i generic enclosure Common mode filters You must equip each module with a common mode filter Common mode filtering reduces bearing c...

Page 220: ...rt circuits Qty Fuse IEC UL CSA ACS880 204 Ordering code Data Type UN 400 V Range 380 415 V 2 68731623 450 A 690 V size 1 Cooper Bussmann 170M4413 0210A 3 UN 500 V Range 380 500 V 2 68731623 450 A 690 V size 1 Cooper Bussmann 170M4413 0210A 5 220 Ordering information ...

Page 221: ...0 204 3110A 3 ACS880 104 0900A 3 E205 6 6 R8i ACS880 204 4620A 3 UN 500 V Range 380 500 V ACS880 104 0440A 5 E205 1 R8i ACS880 204 0400A 5 ACS880 104 0590A 5 E205 1 R8i ACS880 204 0530A 5 ACS880 104 0810A 5 E205 1 R8i ACS880 204 0730A 5 ACS880 104 0590A 5 E205 2 2 R8i ACS880 204 1040A 5 ACS880 104 0810A 5 E205 2 2 R8i ACS880 204 1420A 5 ACS880 104 0810A 5 E205 3 3 R8i ACS880 204 2120A 5 ACS880 104...

Page 222: ...or one IGBT supply module LCL filter module s For more information see LCL filters C183 C188 page 223 and LCL filters C183 C188 and G304 or G427 page 224 Common mode filter consists of two toroidal cores 2 3AUA0000032859 For more information see Common mode filters page 219 BCU control unit kit For the contents of the kit see Control unit page 227 Fiber optic cables page 227 1 Control circuit plug...

Page 223: ...3527 3 BLCL 25 5 C183 C188 6 R8i 4620A 3 UN 500 V Range 380 500 V 3AUA0000163493 1 BLCL 13 5 C183 C188 1 R8i 0400A 5 3AUA0000163493 1 BLCL 13 5 C183 C188 1 R8i 0530A 5 3AUA0000163525 1 BLCL 15 5 C183 C188 1 R8i 0730A 5 3AUA0000163526 1 BLCL 24 5 C183 C188 2 R8i 1040A 5 3AUA0000163527 1 BLCL 25 5 C183 C188 2 R8i 1420A 5 3AUA0000163526 2 BLCL 24 5 C183 C188 3 R8i 2120A 5 3AUA0000163527 2 BLCL 25 5 C...

Page 224: ...5 5 C183 C188 G427 4 R8i 3110A 3 3AUA0000180865 3 BLCL 25 5 C183 C188 G427 6 R8i 4620A 3 UN 500 V Range 380 500 V 3AUA0000179948 1 BLCL 13 5 C183 C188 1 R8i 0400A 5 3AUA0000179948 1 BLCL 13 5 C183 C188 1 R8i 0530A 5 3AUA0000179949 1 BLCL 15 5 C183 C188 1 R8i 0730A 5 3AUA0000180864 1 BLCL 24 5 C183 C188 2 R8i 1040A 5 3AUA0000180865 1 BLCL 25 5 C183 C188 2 R8i 1420A 5 3AUA0000180864 2 BLCL 24 5 C183...

Page 225: ...rdering code Qty Data Type UN 400 V Range 380 415 V 3AUA0000094324 1 Assembly kit including 20 μH toroid 3AXD50000009256 1 1250 A 500 V B84143B 1250S080 0420A 3 0580A 3 0810A 3 UN 500 V Range 380 500 V 3AUA0000094324 1 Assembly kit including 20 μH toroid 3AXD50000009256 1 1250 A 500 V B84143B 1250S080 0400A 5 0530A 5 0730A 5 For more information see the dimension drawings When using RFI filter and...

Page 226: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 227: ...937 1 BCU 02 ISU KIT 0400A 5 3AXD50000002937 1 BCU 02 ISU KIT 0530A 5 3AXD50000002937 1 BCU 02 ISU KIT 0730A 5 3AXD50000002937 1 BCU 02 ISU KIT 1040A 5 3AXD50000002937 1 BCU 02 ISU KIT 1420A 5 3AXD50000015806 1 BCU 12 ISU KIT 2120A 5 3AXD50000015806 1 BCU 12 ISU KIT 2800A 5 3AXD50000015806 1 BCU 12 ISU KIT 4150A 5 UN 690 V Range 525 690 V 3AXD50000002937 1 BCU 02 ISU KIT 0310A 7 3AXD50000002937 1 ...

Page 228: ...ust order it separately Note Plug connectors for X51 X52 and X53 are included in the module kit Illustration Ordering code Qty Data Connector 1 9 3AUA0000059813 1 per mod ule STV S 9 SB 9 pole 6 KV 3 female 4 mm2 500 V 32 A X50 for R8i X30 for LCL filter module Plug connectors for X51 X52 and X53 are included in the module kit Plug connectors can be ordered separately as spare parts Illustration O...

Page 229: ...tion Kit code Ordering code Qty Used with A 6 8 306 VX 3AXD50000416486 1 1 R8i 600 mm Rittal Instruction code 3AXD50000384914 A 6 8 328 3AXD50000013842 1 1 R8i 600 mm generic Instruction code 3AXD50000013903 A 6 8 323 VX 3AXD50000361670 1 2 R8i 3 R8i 600 mm Rittal Instruction code 3AXD50000351756 A 4 8 324 VX 3AXD50000371112 1 3 R8i 400 mm Rittal Instruction code 3AXD50000372935 Ordering informati...

Page 230: ...truction code 3AXD50000013813 A 4 8 321 VX 3AXD50000360802 1 2 R8i 400 mm Rittal Instruction code 3AXD50000349982 A 6 8 322 VX 3AXD50000361700 1 3 R8i 600 mm Rittal Instruction code 3AXD50000351930 A 6 8 326 3AXD50000011159 1 3 R8i 600 mm generic Instruction code 3AXD50000013812 230 Ordering information ...

Page 231: ...Shrouds are used for IP20 touch protection with the cabinet doors open Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000335022 A 6 8 360 VX 3AXD50000337378 1 per cubicle R8i 600 mm en closure Instruction code 3AXD50000335169 A 4 8 359 VX 3AXD50000337484 1 per cubicle R8i 400 mm en closure Ordering information 231 ...

Page 232: ...losures The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat PLS AC bus and ensure its correct placement and alignment inside the cabinet line up Note The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive sy...

Page 233: ...000 E03 0530A 5 1 3AXD50000000894 50 kA 690 V 1000 A Switch kit OT type IEC 1000 E03 0730A 5 1 3AXD50000006185 50 kA 1000 V 1250 A Switch kit OT type IEC 1250 E12 1040A 5 1 3AXD50000006186 55 kA 1000 V 2000 A Switch kit OT type IEC 2000 E12 1420A 5 UN 690 V Range 525 690 V 1 3AXD50000006185 50 kA 1000 V 1250 A Switch kit OT type IEC 1250 E12 0310A 7 1 3AXD50000006185 50 kA 1000 V 1250 A Switch kit...

Page 234: ... Switch kit OT type UL 1200 U12 0540A 7 1 3AXD50000010814 50 kA 600 V 1200 A Switch kit OT type UL 1200 U12 0720A 7 1 3AXD50000010814 50 kA 600 V 1200 A Switch kit OT type UL 1200 U12 1050A 7 Shaft Dimensions Type L mm D mm 280 12 OXP12X280 Shaft dimensions Shaft diameter D Shaft length L The main switch disconnector kit contains main switch disconnector unit shaft OHB274J12 handle with ON OFF ind...

Page 235: ... Ordering code Qty Main circuit breaker IEC 230 V ACS880 204 Data Type UN 400 V Range 380 415 V 3AXD50000048328 1 1200 A 690 V 3P 65 kA UL E2 2S A 1200 1130A 3 3AXD50000048327 1 1600 A 690 V 3P 65 kA UL E2 2S A 1600 1330A 3 3AXD50000048330 1 2000 A 690 V 3P 65 kA UL E2 2S A 2000 1580A 3 3AXD50000048343 1 2500 A 690 V 3P 65 kA UL E4 2S A 2500 2350A 3 3AXD50000048346 1 3200 A 690 V 3P 66 kA IEC E4 2...

Page 236: ...00V E2 2 E6 2 1SDA073792R1 KLC S Key lock open N 20005 E2 2 E6 2 1SDA073807R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA083022R1 E2 2S TRIPLE CERTIFIC UL IEC CCC 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V Certificate not included in E4 2S 3200 For adapting E2 2S A E4 2S A and E6 2V A air circuit breakers to IEC bus bars use bus bar shim kit See IEC bus bar shim kit page 243 236 Orderin...

Page 237: ...pole rear hor term IEC E4 2_W_FP_3200_HR HR_IEC 2800A 5 3AXD50000048402 1 3 pole rear hor term UL E6 2 A_W_FP_5000HR HR_UL 4150A 5 UN 690 V Range 525 690 V 3AXD50000048354 1 3 pole rear hor term UL E2 2 A_W_FP_2000HR HR_UL 1570A 7 3AXD50000039281 1 3 pole rear hor term UL E4 2 A_W_FP_2500HR HR_UL 2070A 7 3AXD50000048356 1 3 pole rear hor term IEC E4 2_W_FP_3200_HR HR_IEC 3080A 7 Content of the 230...

Page 238: ...3AXD50000048345 1 2500 A 690 V 3P E4 2S A 2500 2070A 7 3AXD50000048341 1 3200 A 690 V 3P E4 2S 3200 3080A 7 Content of the 115 V air circuit breakers 1SDA077648R1 E2 2S A 1200 1SDA077658R1 E2 2S A 1600 1SDA077668R1 E2 2S A 2000 1SDA078458R1 E4 2S A 2500 1SDA072501R1 E4 2S 3200 1SDA079138R1 E6 2V A 5000 Ekip Dip LI 3p WMP 1SDA073672R1 YO E1 2 E6 2 110 120 Vac dc 1SDA073685R1 YC E1 2 E6 2 110 120 Va...

Page 239: ... pole rear hor term IEC E4 2_W_FP_3200_HR HR_IEC 2800A 5 3AXD50000048402 1 3 pole rear hor term UL E6 2 A_W_FP_5000HR HR_UL 4150A 5 UN 690 V Range 525 690 V 3AXD50000048354 1 3 pole rear hor term UL E2 2 A_W_FP_2000HR HR_UL 1570A 7 3AXD50000039281 1 3 pole rear hor term UL E4 2 A_W_FP_2500HR HR_UL 2070A 7 3AXD50000048356 1 3 pole rear hor term IEC E4 2_W_FP_3200_HR HR_UL 3080A 7 Content of the 115...

Page 240: ...00 kA UL E6 2V A 5000 4150A 5 UN 690 V Range 525 690 V 3AXD50000048330 1 2000 A 600 V 65 kA UL E2 2S A 2000 1570A 7 3AXD50000048343 1 2500 A 600 V 65 kA UL E4 2S A 2500 2070A 7 3AXD50000048348 1 4000 A 600 V 100 kA UL E6 2V A 4000 3080A 7 Content of the 230 V air circuit breakers 1SDA077648R1 E2 2S A 1200 1SDA077658R1 E2 2S A 1600 1SDA077668R1 E2 2S A 2000 1SDA078458R1 E4 2S A 2500 1SDA079128R1 E6...

Page 241: ...00 kA UL E6 2V A 5000 4150A 5 UN 690 V Range 525 690 V 3AXD50000048342 1 2000 A 600 V 65 kA UL E2 2S A 2000 1570A 7 3AXD50000048345 1 2500 A 600 V 65 kA UL E4 2S A 2500 2070A 7 3AXD50000048347 1 4000 A 600 V 100 kA UL E6 2V A 4000 3080A 7 Content of the 115 V air circuit breakers 1SDA077648R1 E2 2S A 1200 1SDA077658R1 E2 2S A 1600 1SDA077668R1 E2 2S A 2000 1SDA078458R1 E4 2S A 2500 1SDA079128R1 E6...

Page 242: ...erm UL E2 2 A_W_FP_2000HR HR_UL 1420A 5 3AXD50000039281 1 3 pole rear hor term UL E4 2 A_W_FP_2500HR HR_UL 2120A 5 3AXD50000048402 1 3 pole rear hor term UL E6 2 A_W_FP_5000HR HR_UL 2800A 5 3AXD50000048402 1 3 pole rear hor term UL E6 2 A_W_FP_5000HR HR_UL 4150A 5 UN 690 V Range 525 690 V 3AXD50000048354 1 3 pole rear hor term UL E2 2 A_W_FP_2000HR HR_UL 1570A 7 3AXD50000039281 1 3 pole rear hor t...

Page 243: ...4 2 bus bar shim kit E4 2S A Instruction code 3AXD50000287468 3AXD50000287369 EMAX2 E6 2 bus bar shim kit E6 2V A Main circuit breaker and wagon cover One cover is needed for each main circuit breaker wagon pair See ACS880 multidrive modules cabinet design and construction instructions 3AUA0000107668 English for further details regarding arc protection IEC IP54 flange key N 20005 E2 2 E6 2 1SDA073...

Page 244: ... 1250 A 690 V 170M6416 1 R8i 0730A 5 68393108 3 1600 A 690 V 170M6419 2 R8i 1040A 5 68752591 3 2500 A 690 V 170M7063 OT1 2 R8i 1420A 5 UN 690 V Range 525 690 V 3AUA0000136232 3 500 A 690 V 170M6408 1 R8i 0310A 7 68335418 3 630 A 690 V 170M6410 1 R8i 0370A 7 3AXD50000000148 3 900 A 690 V 170M6413 1 R8i 0540A 7 68244463 3 1250 A 690 V 170M6416 2 R8i 0720A 7 68393108 3 1600 A 690 V 170M6419 2 R8i 105...

Page 245: ...525 690 V 3AUA0000136232 3 500 A 690 V 170M6408 1 R8i 0310A 7 68335418 3 630 A 690 V 170M6410 1 R8i 0370A 7 3AXD50000000148 3 900 A 690 V 170M6413 1 R8i 0540A 7 68244463 3 1250 A 690 V 170M6416 2 R8i 0720A 7 68393108 3 1600 A 690 V 170M6419 2 R8i 1050A 7 Ordering information 245 ...

Page 246: ...5 690 V 68704227 6 1250 A 690 V 170M7059 3 R8i 1570A 7 68689589 6 2000 A 690 V 170M7062 4 R8i 2070A 7 68689589 9 2000 A 690 V 170M7062 6 R8i 3080A 7 2 When there is a main circuit breaker in use Ordering code Qty Fuse UL CSA Frame size ACS880 204 Data Type UN 400 V Range 380 415 V 68689589 3 2000 A 690 V 170M7062 2 R8i 1130A 3 68752591 3 2500 A 690 V 170M7063 2 R8i 1330A 3 68752591 3 2500 A 690 V ...

Page 247: ...8 1 1650 A ITh 1000 V UE AF1650 30 22 70 1330A 3 100 250 V 50 60 Hz 3AUA0000051805 1 2050 A ITh 1000 V UE AF2050 30 22 70 1580A 3 100 250 V 50 60 Hz UN 500 V Range 380 500 V 64399756 1 800 A ITh 1000 V UE AF580 30 22 70 0400A 5 100 250 V 50 60 Hz 64399756 1 800 A ITh 1000 V UE AF580 30 22 70 0530A 5 100 250 V 50 60 Hz 64399772 1 1050 A ITh 1000 V UE AF750 30 22 70 0730A 5 100 250 V 50 60 Hz 686872...

Page 248: ...A ITh 1000 V UE 100 250 V 50 60 Hz AF580 30 22 70 0530A 5 64399772 1 1050 A ITh 1000 V UE 100 250 V 50 60 Hz AF750 30 22 70 0730A 5 68687284 1 1250 A ITh 1000 V UE 100 250 V 50 60 Hz AF1250 30 22 70 1040A 5 UN 690 V Range 525 690 V 68687284 1 1250 A ITh 1000 V UE 100 250 V 50 60 Hz AF1250 30 22 70 0310A 7 68687284 1 1250 A ITh 1000 V UE 100 250 V 50 60 Hz AF1250 30 22 70 0370A 7 68687284 1 1250 A ...

Page 249: ...4 40 50 3AXD50000022533 0580A 3 126 00 3AXD50000022525 90 00 3AXD50000025575 54 00 3AXD50000025575 0810A 3 189 00 3AXD50000015667 135 00 3AXD50000015667 81 00 3AXD50000002845 1130A 3 252 00 3AXD50000016052 180 00 3AXD50000015667 108 00 3AXD50000002845 1330A 3 252 00 3AXD50000016052 180 00 3AXD50000016052 108 00 3AXD50000015667 1580A 3 378 00 3AXD50000016060 270 00 3AXD50000016058 162 00 3AXD500000...

Page 250: ... 00 3AXD50000017072 216 00 3AXD50000017072 3110A 3 756 00 3AXD50000017082 540 00 3AXD50000017081 324 00 3AXD50000017077 4620A 3 UN 500 V Range 380 500 V 78 75 3AXD50000003928 56 25 3AXD50000003928 33 75 3AXD50000003928 0400A 5 94 50 3AXD50000003928 67 50 3AXD50000003928 40 50 3AXD50000003928 0530A 5 126 00 3AXD50000003929 90 00 3AXD50000003929 54 00 3AXD50000003928 0730A 5 189 00 3AXD50000017039 1...

Page 251: ...S880 for UL CSA installations The CVAR varistor board is used to protect the supply rectifier module against excessive voltages peaks The board shunts the current created by high voltage The CVAR board must be attached into the cabinet and connected to the main circuit after the main contactor Q2 and must have a PE connection as well For best results use as short connection wiring as possible For ...

Page 252: ... used if you wish to have AC fuses on top of the LCL filter mod ule 1 per module BLCL 1x x Rittal Instruction code 3AXD50000416332 A 6 8 111 3AXD50000019279 Note This kit is not included in ABB s standard design but may be used if you wish to have AC fuses on top of the LCL filter mod ule 1 per module BLCL 1x x generic Instruction code 3AXD50000019280 A 468 8 106 3AXD50000011084 1 per module BLCL ...

Page 253: ...6 1 per module BLCL 2x x Rittal Instruction code 3AXD50000353491 A 468 8 109 3AXD50000011155 1 per module BLCL 2x x generic Instruction code 3AXD50000013246 A 6 8 108 VX 3AXD50000371143 1 per module BLCL 2x x 3 R8i Rittal Instruction code 3AXD50000352999 Ordering information 253 ...

Page 254: ...d with A 6 8 130 VX 3AXD50000416493 1 1 R8i 600 mm Rittal Instruction code 3AXD50000384945 A 6 8 146 3AXD50000013790 1 1 R8i 600 mm generic Instruction code 3AXD50000013902 A X 8 142 VX 3AXD50000361687 1 2 R8i 1000 mm Rittal Instruction code 3AXD50000353477 A 8 8 144 3AXD50000011156 1 2 R8i 800 mm generic Instruction code 3AXD50000013187 254 Ordering information ...

Page 255: ...l Instruction code 3AXD50000360444 A X 8 145 3AXD50000011157 1 3 R8i 1400 mm generic Instruction code 3AXD50000013810 Quick connector Illustration Kit code Ordering codes Qty Used with Instruction code 3AUA0000118667 A 468 8 100 3AUA0000119227 1 per module All enclosure types Ordering information 255 ...

Page 256: ...he busbars is not exceeded at any point of the drive system Illustration Kit code Ordering code Qty Used with A 468 X 001 VX 3AXD50000333387 1 kit per cubicle 400 600 800 mm VX25 enclosure Instruction code 3AXD50000333639 DC busbars DC busbars connect the Flat PLS busbars to the DC fuses Illustration Kit code Ordering code Qty Used with A 4 8 205 VX 3AXD50000371136 1 3 R8i 400 mm Rittal Instructio...

Page 257: ...D50000002492 1 per mod ule R8i All enclosures Common mode filters You must equip each module with a common mode filter Common mode filtering reduces bearing currents and is required for electromagnetic compatibility EMC The filtering is implemented by installing two toroidal cores onto the DC busbars The cores must be ordered separately Illustration Kit code Ordering code Qty Used with Instruction...

Page 258: ...393108 8 1600 A 690 V Cooper Bussmann 3110A 3 size 3 170M6419 68393108 12 1600 A 690 V Cooper Bussmann 4620A 3 size 3 170M6419 UN 500 V Range 380 500 V 3AXD50000000148 2 900 A 690 V Cooper Bussmann 0400A 5 size 3 170M6413Cooper Bussmann 170M4413 68731658 2 1100 A 690 V Cooper Bussmann 0530A 5 size 3 170M6415 Mersen Ferraz Shawmut 68393108 2 1600 A 690 V size 3 Cooper Bussmann 170M6419 0730A 5 6 9U...

Page 259: ...ussmann 170M6549 0540A 7 63919128 4 800 A 1250 V size 3 Cooper Bussmann 170M6546 0720A 7 68736021 4 1100 A 1000 V size 3 Cooper Bussmann 170M6549 1050A 7 68736021 6 1100 A 1000 V size 3 Cooper Bussmann 170M6549 1570A 7 68736021 8 1100 A 1000 V size 3 Cooper Bussmann 170M6549 2070A 7 68736021 12 1100 A 1000 V size 3 Cooper Bussmann 170M6549 3080A 7 Ordering information 259 ...

Page 260: ...llustration Kit code Ordering code Qty Used with A 4 X 021 3AUA0000117002 1 IP20 Instruction code 3AUA0000116879 A 4 X 024 3AUA0000117007 1 IP42 Instruction code 3AUA0000116873 A 4 X 027 3AXD50000009184 1 IP54 Instruction code 3AXD50000009989 260 Ordering information ...

Page 261: ...ode Ordering code Qty Used with A 6 X 022 3AUA0000117003 1 IP20 Instruction code 3AUA0000116880 A 6 X 025 3AUA0000117008 1 IP42 Instruction code 3AUA0000116874 A 6 X 028 3AXD50000009185 1 IP54 Instruction code 3AXD50000009990 Ordering information 261 ...

Page 262: ...ode Ordering code Qty Used with A 8 X 023 3AUA0000117005 1 IP20 Instruction code 3AUA0000116887 A 8 X 026 3AUA0000117009 1 IP42 Instruction code 3AUA0000116875 A 8 X 029 3AXD50000009186 1 IP54 Instruction code 3AXD50000010001 262 Ordering information ...

Page 263: ...C Instruction code 3AXD50000001983 A 4 X 062 3AUA0000125201 1 IP20 IEC Instruction code 3AXD50000001982 Note Fan to be ordered separ ately A 4 X 040 3AUA0000114968 1 IP42 IEC Instruction code 3AUA0000115292 A 4 X 060 3AUA0000114967 1 IP42 IEC Instruction code 3AUA0000115290 Note Fan to be ordered separ ately Ordering information 263 ...

Page 264: ...tely A 4 X 067 3AXD50000010362 1 IP54 UL Instruction code 3AXD50000010284 Note Fan to be ordered separ ately Air outlet kits 600 mm cabinet Illustration Kit code Ordering code Qty Used with A 6 X 043 3AUA0000125204 1 IP20 IEC Instruction code 3AXD50000001981 A 6 X 041 3AUA0000114789 1 IP42 IEC Instruction code 3AUA0000115166 264 Ordering information ...

Page 265: ...ately A 6 X 066 3AXD50000010327 1 IP54 UL Instruction code 3AXD50000010004 Note Fan to be ordered separ ately Air outlet kits 800 mm cabinet Illustration Kit code Ordering code Qty Used with A 4 X 042 3AUA0000125203 2 IP20 IEC Instruction code 3AUA0000116887 A 4 X 040 3AUA0000114968 2 IP42 IEC Instruction code 3AUA0000116875 Ordering information 265 ...

Page 266: ...sed with A 4 X 064 3AXD50000009187 2 IP54 IEC Instruction code 3AXD50000010001 Note Fan to be ordered separ ately A 4 X 067 3AXD50000010362 2 IP54 UL Instruction code 3AXD50000010284 Note Fan to be ordered separ ately 266 Ordering information ...

Page 267: ...0 mm IP20 IP42 115 V 60 Hz 58915211 1 KO230F model 345 HPFMS Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 3AXD50000006934 1 RB4C 355 170 Fan 400 mm IP54 230 V 50 60 Hz 3AXD50000006959 1 MSB MKP 6 603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector 64750062 ...

Page 268: ...603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 mm2 12AWG Connector UL CSA Ordering code Qty Component Enclosure Degree of protection Data Name 3AXD50000006111 1 CRBB 4 400 188 Fan 600 mm IP54 230 V 50 60 Hz 3AXD50000006885 1 MSB MKP 12 603 E1679 Capacitor 3AXD50000000723 1 SPB2 5 7 2 5 mm2 12AWG Connector 3AXD50000000724 1 SC 2 5 RZ 7 2 5 m...

Page 269: ...BAMU voltage current measurement unit is not included in the module delivery but must be ordered separately Ordering code Qty Data Type 3AXD50000045879 1 BAMU voltage current measurement board BAMU 12C For further information see ACS880 multidrives Optimal grid control option N8053 supplement 3AXD50000220717 English and BAMU 12C auxiliary measurement unit hardware manual 3AXD50000117840 English We...

Page 270: ...270 ...

Page 271: ...Technical data Contents of this chapter This chapter contains the technical data for ACS880 204 IGBT supply modules 10 Technical data 271 ...

Page 272: ... 4617 5598 6 R8i 4620A 3 UN 500 V with Uinput 3 400 480 500 V AC and Uoutput 566 679 707 V DC 0 28 4 2 6 5 4 7 7 5 7 6 10 4 6 6 8 R1i 006A6 5 0 87 10 14 12 17 13 13 24 15 18 R2i 0015A 5 0 79 19 26 24 34 25 25 46 29 35 R3i 0029A 5 1 18 26 37 34 48 36 35 65 41 50 R3i 0041A 5 2 36 49 70 63 90 67 66 121 77 93 R4i 0077A 5 9 00 135 190 173 244 182 180 331 210 255 R6i 0210A 5 11 25 254 359 326 461 343 34...

Page 273: ...e Imax nominal output power PN nominal apparent power SN Light overload use 10 overload capability ratings continuous rms current 10 overload is allowed for one minute every 5 minutes ILd output power in light overload use PLd Heavy duty use 50 overload capability ratings continuous rms current 50 overload is allowed for one minute every 5 minutes IHd output power in heavy duty use PHd Capacitance...

Page 274: ...ea level the output current derating is 1 percentage point for every added 100 m 328 ft For example the derating factor for 1500 m 4921 ft is 0 95 If ambient temperature is below 40 C 104 F the derating can be reduced by 1 5 percentage points for every 1 C 1 8 F reduction in temperature A few altitude derating curves are shown below 1500 m 1000 m 25 C 30 C 77 F 86 F 40 C 104 F 35 C 95 F 20 C 68 F ...

Page 275: ... 104 0900A 3 1580A 3 1580A 3 3 R8i ACS880 104 0900A 3 2350A 3 2350A 3 4 R8i ACS880 104 0900A 3 3110A 3 3110A 3 6 R8i ACS880 104 0900A 3 4620A 3 4620A 3 UN 500 V Range 380 500 V 1 R1i ACS880 104 008A0 5 006A6 5 1 R2i ACS880 104 0018A 5 0015A 5 1 R3i ACS880 104 0035A 5 0029A 5 1 R3i ACS880 104 0050A 5 0041A 5 1 R4i ACS880 104 0094A 5 0077A 5 1 R6i ACS880 104 0240A 5 0210A 5 1 R8i ACS880 104 0440A 5 ...

Page 276: ...keep the fuse temperature under 100 C Monitoring of cooling fan status or fuse temperature is also recommended If the AC fuses are located in another cabinet eg ICU the suitable fan unit for AC fuse cooling depends on the cabinet design It is recommended to install the fan in such a way that it directly cools the fuses Fuses on BFPS board The fuse type is Mersen Ferraz Shawmut A070GRB05T13 5 A 690...

Page 277: ...00 250 V AC DC 50 60 Hz AF146 30 22 B HRC fuse link 63 A 690 V IEC 000 OFAA000GG63 3AXD50000016058 100 250 V AC DC 50 60 Hz AF146 30 22 B HRC fuse link 80 A 690 V IEC 00 OFAA00GG80 3AXD50000016059 100 250 V AC DC 50 60 Hz AF146 30 22 B HRC fuse link 80 A 690 V IEC 00 OFAA00GG80 3AXD50000016060 100 250 V AC DC 50 60 Hz AF190 30 22 HRC fuse link 80 A 690 V IEC 00 OFAA00GG80 3AXD50000016081 100 250 V...

Page 278: ...215 C H 414 5R0 160 A 690 V 50 kA 4 pole OS160GD04F 3AXD50000016054 3 5 ohm CBH 215 C H 414 5R0 160 A 690 V 50 kA 4 pole OS160GD04F 3AXD50000016055 3 5 ohm CBH 215 C H 414 5R0 160 A 690 V 50 kA 4 pole OS160GD04F 3AXD50000016056 4 5 ohm CBH 215 C H 414 5R0 160 A 690 V 50 kA 4 pole OS160GD04F 3AXD50000016057 5 5 ohm CBH 215 C H 414 5R0 160 A 690 V 50 kA 4 pole OS160GD04F 3AXD50000016058 9 5 ohm CBH ...

Page 279: ...B Class J 60 A 600 V AC LPJ 60SP 3AXD50000017039 100 250 V AC DC 50 60 Hz AF116 30 11 B Class J 30 A 600 V LPJ 30SP 3AXD50000017040 100 250 V AC DC 50 60 Hz AF116 30 11 B Class J 60 A 600 V AC LPJ 60SP 3AXD50000017071 100 250 V AC DC 50 60 Hz AF146 30 22 B Class J 60 A 600 V AC LPJ 60SP 3AXD50000017072 100 250 V AC DC 50 60 Hz AF190 30 22 Class J 80 A 600 V AC LPJ 80SP 3AXD50000017073 100 250 V AC...

Page 280: ...4 5R0 30 A 600 V 4 pole OS30FAJ22F 3AXD50000017040 4 5 ohm CBH 215 C H 414 5R0 60 A 600 V 4 pole OS60GJ22FP 3AXD50000017071 7 5 ohm CBH 215 C H 414 5R0 60 A 600 V 4 pole OS60GJ22FP 3AXD50000017072 6 5 ohm CBH 215 C H 414 5R0 100 A 600 V 4 pole OS100GJ22FP 3AXD50000017073 7 5 ohm CBH 215 C H 414 5R0 100 A 600 V 4 pole OS100GJ22FP 3AXD50000017074 8 5 ohm CBH 215 C H 414 5R0 200 A 600 V 4 pole OS200J...

Page 281: ...45 240 55 1397 4620A 3 UN 500 V Range 380 500 V 8 8 4 9 2 234 3 5 90 14 3 364 006A6 5 13 2 6 12 3 312 3 9 100 15 0 380 0015A 5 24 3 11 12 3 313 6 5 165 18 4 467 0029A 5 24 3 11 12 3 313 6 5 165 18 4 467 0041A 5 39 7 18 12 3 313 8 7 220 18 4 467 0077A 5 84 38 18 0 456 6 7 170 35 4 900 0210A 5 276 125 22 95 583 9 45 240 55 1397 0400A 5 276 125 22 95 583 9 45 240 55 1397 0530A 5 276 125 22 95 583 9 4...

Page 282: ...L 25 5 C183 C188 1580A 3 705 5 320 22 9 581 9 45 240 55 0 1397 2 BLCL 24 5 C183 C188 2350A 3 714 3 324 22 9 581 9 45 240 55 0 1397 2 BLCL 25 5 C183 C188 3110A 3 714 3 324 22 9 581 9 45 240 55 0 1397 3 BLCL 25 5 C183 C188 4620A 3 UN 500 V Range 380 500 V 24 5 11 8 6 218 8 4 213 12 4 315 WFU 01 006A6 5 24 5 11 8 6 218 8 4 213 12 4 315 WFU 02 0015A 5 74 9 34 10 1 256 11 3 288 15 2 386 WFU 11 0029A 5 ...

Page 283: ...1397 BLCL 15 7 C183 C188 0540A 7 663 6 301 22 9 581 9 45 240 55 0 1397 BLCL 24 7 C183 C188 0720A 7 683 4 310 22 9 581 9 45 240 55 0 1397 BLCL 25 7 C183 C188 1050A 7 663 6 301 22 9 581 9 45 240 55 0 1397 2 BLCL 24 7 C183 C188 1570A 7 683 4 310 22 9 581 9 45 240 55 0 1397 2 BLCL 25 7 C183 C188 2070A 7 683 4 310 22 9 581 9 45 240 55 0 1397 3 BLCL 25 7 C183 C188 3080A 7 Technical data 283 ...

Page 284: ... 4620A 3 UN 500 V Range 380 500 V 0 1 2 5 0 1 2 5 0 0 0 5 9 150 006A6 5 0 1 2 5 0 1 2 5 0 0 0 5 9 150 0015A 5 0 1 2 5 0 1 2 5 0 0 0 5 9 150 0029A 5 0 1 2 5 0 1 2 5 0 0 0 5 9 150 0041A 5 0 1 2 5 0 1 2 5 0 0 0 5 9 150 0077A 5 1 0 25 1 0 25 0 0 0 5 9 150 0210A 5 0 4 10 0 4 10 0 4 10 7 9 200 0400A 5 0 4 10 0 4 10 0 4 10 7 9 200 0530A 5 0 4 10 0 4 10 0 4 10 7 9 200 0730A 5 0 4 10 0 4 10 0 4 10 7 9 200 ...

Page 285: ...ion Right Allowable mounting orientations The modules must be mounted upright unless other orientations are expressly allowed below Frame R6i Installation on right hand side viewed from the front allowed Frame R8i Installation on right hand side viewed from the front allowed BLCL 1x x modules Installation on left hand side viewed from the front allowed BLCL 2x x modules Installation on left hand s...

Page 286: ...25 6 37 5 3110A 3 78 7240 12300 38 2 56 2 4620A 3 UN 500 V Range 380 500 V 47 14 24 0 13 0 09 006A6 5 39 28 48 0 33 0 17 0015A 5 63 37 63 0 65 0 32 0029A 5 71 118 200 0 91 0 48 0041A 5 70 171 290 1 78 0 80 0077A 5 72 677 1150 2 1 2 1 0210A 5 72 1295 2200 4 6 4 5 0400A 5 72 1295 2200 5 5 6 0 0530A 5 72 1295 2200 8 1 8 6 0730A 5 74 2413 4100 8 8 11 9 1040A 5 74 2413 4100 12 0 17 3 1420A 5 76 4061 69...

Page 287: ... be used Electrical connections Note Torque Size Strength class 4 6 8 8 0 5 N m 4 4 lbf in M3 Strength class 4 6 8 8 1 N m 9 lbf in M4 Strength class 8 8 4 N m 35 lbf in M5 Strength class 8 8 9 N m 6 6 lbf ft M6 Strength class 8 8 22 N m 16 lbf ft M8 Strength class 8 8 42 N m 31 lbf ft M10 Strength class 8 8 70 N m 52 lbf ft M12 Strength class 8 8 120 N m 90 lbf ft M16 Mechanical connections Note ...

Page 288: ... Cable lugs Note Max torque Size Strength class 8 8 15 N m 11 lbf ft M8 Strength class 8 8 32 N m 23 5 lbf ft M10 Strength class 8 8 50 N m 37 lbf ft M12 288 Technical data ...

Page 289: ...262 1182 210 2 32 2 3 70 21 Cu 1376 318 1492 256 2 38 2 3 95 29 Cu 1637 368 1776 297 2 41 2 3 120 41 Cu 1881 425 2042 343 2 44 2 3 150 41 Cu 2237 486 2422 392 2 49 2 3 185 57 Cu 2740 572 2967 462 2 54 2 3 240 72 Cu 3229 659 3478 533 2 58 2 3 300 88 Cu 1881 638 2042 514 3 44 3 3 150 41 Cu 2237 728 2422 588 3 49 3 3 185 57 Cu 2740 859 2967 693 3 54 3 3 240 72 Cu 3229 989 3478 800 3 58 3 3 300 88 Cu ...

Page 290: ...0 3329 4073 4779 274 334 386 446 510 602 696 2 32 2 38 2 41 2 44 2 50 2 55 2 58 2 3 70 35 2 3 95 50 2 3 120 70 2 3 150 70 2 3 185 95 2 3 240 120 2 3 300 150 1859 2139 2525 3099 3636 723 837 957 1128 1304 2441 2820 3329 4073 4779 579 669 765 903 1044 3 41 3 44 3 50 3 55 3 58 3 3 120 70 3 3 150 70 3 3 185 95 3 3 240 120 3 3 300 150 2139 2525 3099 3636 1116 1276 1504 1304 2820 3329 4073 4779 892 1020...

Page 291: ...imum 50 A gG for frame size R3i basic module type ACS880 104 0035A maximum 63 A gG for frame size R3i basic module type ACS880 104 0050A maximum 125 A gG for frame size R4i basic module type ACS880 104 0035A Type gG according to IEC 60269 Maximum allowed operating time is 0 1 s for fuses mentioned above For supply units with one R6i module Maximum allowable prospective shortcircuit current Icc is ...

Page 292: ... DC ACS880 204 xxxxA 7 709 932 V DC 709 810 V DC for UL CSA This is indic ated in the type designation label as typical output voltage levels 709 810 932 V DC 810 V DC for UL CSA Voltage U2 Frame R1i UDC UDC 0 25 4 mm2 0 5 0 6 N m 4 4 5 3 lbf in PE 1 5 N m 13 lbf in Frame R2i UDC UDC 0 5 6 mm2 1 2 1 5 N m 10 6 13 3 lbf in PE 1 5 N m 13 lbf in Frames R3i and R4i UDC UDC 6 70 mm2 Allen screw torque ...

Page 293: ...ze 5 and 10 MBd megabaud optical components from Avago Technologies Versatile Link range Note that the optical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic link must be of the same type Plastic optical fiber POF cables can be used with both 5 MBd and 10 MBd optical components 10 MBd components also en...

Page 294: ...n allowed Maximum 95 no con densation allowed Maximum 95 no con densation allowed Relative humidity For module package For modules and cabinets in packages IEC EN 10 57 Hz max 0 075 mm amplitude Vibration IEC EN 61800 5 1 IEC EN 60721 3 1 1997 Classification of environ 60721 3 1 1997 Classifica tion of environmental con 58 150 Hz 1 g Tested in ABB multidrive cabinet ACS880 x07 ac cording to IEC 60...

Page 295: ...he drive can be recycled to preserve natural resources and en ergy Product parts and materials should be dismantled and separated Generally all metals such as steel aluminum copper and its alloys and precious metals can be recycled as material Plastics rubber cardboard and other packaging material can be used in energy recovery Printed circuit boards and large electro lytic capacitors need selecti...

Page 296: ...0 60 230 V AC 13 60 115 V AC LCL filter module heating element option C183 13 50 60 230 V AC Cooling fans Icont A f Hz UN V AC Type Cabinet fans 0 7 50 230 R2E225 RA92 17 R1i R4i roof fan 0 9 60 230 R3G225 RH17 23 1 10 50 230 RB4C 355 170 R1i R8i IP54 roof fan 1 45 60 2 30 50 230 CRBB 4 400 188 3 00 60 3 1 50 115 RH35M 4EK 4F 1R 115 V 3 9 60 5 5 50 115 RH40M 4EK 4I 1R 115 V 6 3 60 Supply frequency...

Page 297: ...s Customer s sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect th...

Page 298: ...298 ...

Page 299: ...e control unit is mounted on the IGBT supply module The BCU x2 control unit is used with frame size R8i and multiples The BCU x2 consists of a BCON 12 control board and a BIOC 01 I O connector board and power supply board built in a metal housing The control unit is connected to the IGBT supply module s by fiber optic cables In this manual the name BCU x2 represents the control unit types BCU 02 B...

Page 300: ...round selection jumper J6 J6 146 Supply control unit Layout and connections The layout and connections of the ZCU 14 are shown below SLOT 1 SLOT 2 SLOT 3 X12 SAFETY OPTION X208 FAN2 X210 FAN1 X209 AIR IN TEMP X13 CONTROL PANEL X205 MEMORY UNIT CLOSE X R O 2 X R O 3 X P O W J1J2 X A I X A O X D 2 D X S T O X D I X D I O J6 X D 2 4 X R O 1 J3 Description XPOW External power input XAI Analog inputs X...

Page 301: ...for analog input AI2 I current U voltage AI2 Termination switch for drive to drive link D2D D2D TERM Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats See the ground isolation diagram DICOM DIOGND 7 segment display Multicharacter indications are displayed as repeated se quences of characters U is indicated briefly before o Cont...

Page 302: ...to modules 1 and 2 VxT transmitter VxR receiver V1T V1R V2T V2R Fiber optic connection to modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to modules 8 12 BCU 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Data logger memory card for inverter module communication SD CARD Real time clock battery voltage is higher than 2 8 V If the LED is off whe...

Page 303: ...un enable 3 DI3 MCB fb 2 0 main contactor breaker open 4 DI4 Not in use by default Can be used for eg auxiliary circuit breaker fault 5 DI5 Not in use by default Can be used for eg earth fault monitoring 6 DI6 Reset 3 0 1 fault reset 7 DIIL Not in use by default Can be used for eg emergency stop XDIO Digital input outputs 1 DIO1 Not in use by default 2 DIO2 Not in use by default 3 DIOGND Digital i...

Page 304: ...rrent 0 4 20 mA Rin 100 ohm or voltage 0 2 10 V Rin 200 kohm input selected by switch AI2 Change of setting requires reboot of control unit External power supply for the control unit XPOW The control unit is powered from a 24 V DC 2 A supply through terminal block XPOW With a type BCU control unit a second supply can be connected to the same terminal block for redundancy The XD2D connector The XD2...

Page 305: ...e unit will stop the unit but not constitute a true safety function FSO xx safety functions module connection X12 See the user manual of the FSO xx module Note that the FSO xx safety functions module is not in use in supply or DC DC converter or brake units SDHC memory card slot The BCU x2 has an on board data logger that collects real time data from the power modules to help fault tracing and ana...

Page 306: ...tected by varistors V output 24 2 and XD24 4 Connector pitch 5 mm wire size 2 5 mm2 Total load capacity of these outputs is 4 8 W 200 mA 24 V minus the power taken by DIO1 and DIO2 tal inputs DI1 DI6 I 1 XDI 6 Connector pitch 5 mm wire size 2 5 mm2 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Input type NPN PNP DI1 DI5 NPN DI6 Hardware filtering 0 04 ms digital filtering up to 8 ms DI6 XDI 6 can al...

Page 307: ...or pitch 5 mm wire size 2 5 mm2 Safe torque off connection XSTO Input voltage range 3 30 V DC Logic levels 0 5 V 1 17 V Note For the unit to start both connections must be 1 This applies to all control units including drive inverter supply brake DC DC converter etc control units but true Safe torque off functionality is only achieved through the XSTO connector of the drive inverter control unit EM...

Page 308: ...OGND 8 XDIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Common mode voltage between each AI input and AGND is 30 V Ground Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of di...

Page 309: ...GND 2 IN1 3 IN2 4 Ground selector J6 settings ZCU 12 ZCU 14 All digital inputs share a common ground DICOM connected to DIOGND This is the default setting ZCU 12 ZCU 14 Ground of digital inputs DI1 DI5 and DIIL DICOM is isolated from DIO signal ground DIOGND Isolation voltage 50 V Common mode voltage between channels 30 V Ground selector J6 settings All digital inputs share a common ground DICOM c...

Page 310: ...310 ...

Page 311: ...Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS880 204 IGBT supply modules and accessories 12 Dimension drawings 311 ...

Page 312: ...IGBT supply module frame R1i 312 Dimension drawings ...

Page 313: ...IGBT supply module frame R2i Dimension drawings 313 ...

Page 314: ...IGBT supply module frame R3i 314 Dimension drawings ...

Page 315: ...IGBT supply module frame R4i Dimension drawings 315 ...

Page 316: ...IGBT supply module frame R6i 316 Dimension drawings ...

Page 317: ...IGBT supply module frame R8i Dimension drawings 317 ...

Page 318: ...318 Dimension drawings ...

Page 319: ...Quick connectors of IGBT supply module frame R8i Dimension drawings 319 ...

Page 320: ...LCL filter module filter for frames R1i and R2i 320 Dimension drawings ...

Page 321: ...n 0 L787l ru ro ro 17 L669l 7 8 305 0 0 0 0 0 0 0 0 0 0 0 122 6 4 825 INPUT L1 L2 L3 rmx 70MM2 25 984 l 61 5 2 421 For PE MB 2pcs 3 85 5 15 177l 3 48 1 3 701 0 0 0 0 0 3 67 8 14 478 0 ru ru u ro ro u ro 0 ttJ 0 224 3 8 8 3 1 0 0 g 21 9 3 8 63 4 ___ ____ R b j i j 5 Dimension drawings 321 ...

Page 322: ...LCL filter module filter for frames R3i and R4i 322 Dimension drawings ...

Page 323: ...LCL filter module filter for frame R6i Dimension drawings 323 ...

Page 324: ...LCL filter module filter for frame 1 R8i 324 Dimension drawings ...

Page 325: ...LCL filter module filter for frame R8i multiples Dimension drawings 325 ...

Page 326: ...WBCA 01 326 Dimension drawings ...

Page 327: ...WBCA 11 Dimension drawings 327 ...

Page 328: ...WBCA 21 328 Dimension drawings ...

Page 329: ...Quick connector Dimension drawings 329 ...

Page 330: ...Main switch disconnector R1i R4i OS160GD03 IEC www abb com Dimensions in mm 1 mm 0 0394 in 330 Dimension drawings ...

Page 331: ...OT160E3 UL CSA Dimension drawings 331 ...

Page 332: ... R6i OS400D03 IEC Dimension drawings 325 R6i www abb com Dimensions in mm 1 mm 0 0394 in OS400J03 UL CSA 332 Dimension drawings ...

Page 333: ...OS400J03 UL CSA Dimension drawings 333 ...

Page 334: ...0 414 50 254 50 334 50 414 50 414 50 454 50 594 50 544 50 729 50 in 6 87 10 02 13 17 16 32 10 02 13 17 16 32 16 32 17 89 23 41 21 44 28 72 B mm 80 80 80 80 80 80 140 140 185 185 in 3 15 3 15 3 15 3 15 3 15 3 15 5 51 5 51 7 28 7 28 A1 mm 134 214 294 374 214 294 374 374 414 554 504 689 in 5 28 8 43 11 57 14 72 8 43 11 57 14 72 14 72 16 30 21 81 19 84 27 13 B1 mm 164 244 324 404 244 324 404 404 444 5...

Page 335: ...OT2000E12 IEC 472 5 145 9 376 4 Dimensions in mm 1 mm 0 0394 in www abb com Dimension drawings 335 ...

Page 336: ...OT1250E12 IEC 146 324 0 306 0 Dimensions in mm 1 mm 0 0394 in www abb com 336 Dimension drawings ...

Page 337: ...93 232 107 A1 4 21 9 13 www abb com Dimensions in mm 1 mm 0 0394 in OT1200U12 UL CSA A 334 5 B 80 A1 294 B1 324 C1 350 OA1G10 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 Auxiliary contact OA1G10 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 162 Dimension drawings Fuse holders 170H1007 Auxiliary contact OA1G10 www cooperindustries com H W D mm in mm in mm in 14...

Page 338: ...Main contactor R1i R4i AF09 30 10 13 IEC UL CSA 338 Dimension drawings ...

Page 339: ...1 77 80 3 15 6 0 24 86 3 39 80 3 15 10 0 39 35 mm EN IEC 60715 5 5 0 22 5 5 0 22 AF26 AF30 AF38 35 1 38 70 2 76 60 2 36 5 0 20 5 0 20 ø 4 2 0 17 2 x M4 8 32 UNC AF26 AF30 AF38 www abb com Drilling pattern AF26 30 00 13_contactor dimensions pdf Dimension drawings 339 ...

Page 340: ...IEC 60715 5 5 0 22 AF96 30 22 13 IEC UL CSA www abb com B 105 4 13 ø 8 5 0 33 35 1 38 196 7 72 10 0 39 152 5 98 83 5 3 29 35 5 1 40 5 0 20 29 5 1 16 AF205 30 22 13 IEC UL CSA www abb com R6i AF205 30 22 13 IEC UL CSA B 105 4 13 ø 8 5 0 33 35 1 38 196 7 72 10 0 39 152 5 98 83 5 3 29 35 5 1 40 5 0 20 29 5 1 16 www abb com 340 Dimension drawings ...

Page 341: ... R8i AF580 30 22 70 and AF750 30 22 70 IEC UL CSA 332 Dimension drawings R8i AF580 30 22 70 and AF750 30 22 70 IEC UL CSA www abb com Dimension drawings 341 ...

Page 342: ...AF1250 30 22 70 IEC UL CSA 50 27 72 242 72 72 210 O13 48 5 8 249 263 313 344 O7 AF1250 72 2 83 249 9 8 M6 1 4 20 UNC www abb com Dimensions in mm 1 mm 0 0394 in 342 Dimension drawings ...

Page 343: ...0 30 22 70 IEC UL CSA 438 80 104 392 312 340 136 136 3 244 136 47 10 9 40 40 17 www abb com Dimensions in mm 1 mm 0 0394 in 244 AF2050 40 1 57 17 0 67 0 51 ø 13 0 51 13 30 1 18 10 0 39 Dimension drawings 343 ...

Page 344: ...AF1650 30 22 70 IEC UL CSA 438 80 104 392 312 340 136 136 3 244 136 47 10 9 www abb com Dimensions in mm 1 mm 0 0394 in 344 Dimension drawings ...

Page 345: ...AJ22F 36 95 105 135 210 30 EN 50022 35 85 97 6 S00579C 65 45 Ø66 93 14 85 74 4 5 33 30 8 27 6 142 75 80 I O Test 9 OA 3G01 OA 1G10 max 3 3 OA4B1C max 1 1 OSZ 4 35 6 14 3 Dimensions in mm 1 mm 0 0394 in Dimension drawings 345 ...

Page 346: ... 5 82 74 5 2 93 A 118 4 65 118 4 65 118 4 65 118 4 65 B 35 1 38 35 1 38 35 1 38 C 71 5 2 81 71 5 2 81 71 5 2 81 71 5 2 81 D 36 1 41 36 1 41 36 1 41 36 1 41 E 90 5 3 56 55 5 2 19 55 5 2 19 55 5 2 19 F 126 5 4 98 91 5 3 6 91 5 3 6 91 5 3 6 G 151 5 5 96 151 5 5 96 116 5 4 59 81 5 3 21 A1 75 5 2 97 40 5 1 59 40 5 1 59 40 5 1 59 A2 181 5 7 15 181 5 7 15 146 5 5 77 111 5 4 39 B1 105 5 4 15 70 5 2 78 70 ...

Page 347: ...4 4 49 A1 T O ON 110 4 33 B2 B1 T O ON C1 84 3 31 C2 OS100GJ J22 J13 J12 J11 mm in 183 7 20 183 7 20 148 5 83 113 4 45 A 116 4 57 81 3 19 81 3 19 81 3 19 B 160 3 15 160 6 30 125 4 92 90 3 54 A1 80 3 15 45 1 77 45 1 77 45 1 77 A2 175 6 89 175 6 89 140 5 51 105 4 13 B1 160 3 44 52 5 2 07 52 5 2 07 52 5 2 07 B2 190 7 48 190 7 48 155 6 10 120 4 72 C1 95 3 74 60 2 36 60 2 36 60 2 36 C2 The measurements...

Page 348: ...5 A C 65 45 81 138 205 OXP 6x161 38 2 5 24 2 5 46 140 14 B 6 Ø9 10 20 T O 0 ON T O 0 ON T O 0 ON 10 114 A1 B1 110 17 5 C1 84 25 Back connection types OS160GD04F C1 B1 A1 C B A 190 mm 175 mm 160 mm 100 mm 130 mm 181 5 mm Dimensions in mm 1 mm 0 0394 in 348 Dimension drawings ...

Page 349: ... OXP 6X210 65 218 8 59 7 82 1 44 1 59 0 12 0 24 1 77 6 26 2 56 0 55 75 2 95 5 20 7 44 10 110 46 4 33 1 81 5 5 0 22 144 5 67 A1 8 5 0 34 138 5 5 45 B1 18 0 71 108 4 25 C1 26 5 1 04 OS200 J04 J03 J02 J01 mm in 227 5 8 96 181 5 7 15 135 5 5 34 89 5 3 52 A 198 5 7 82 152 5 6 00 106 5 4 19 60 5 2 38 A1 217 5 8 56 171 5 6 75 125 5 4 94 79 5 3 13 B1 234 5 9 23 188 5 7 42 142 5 5 61 96 5 3 80 C1 Dimension...

Page 350: ...Resistors CBH 215 C H 414 5R0 196 0 2 7 72 0 08 215 2 8 46 0 08 5 3 0 21 6 0 60 2 36 350 Dimension drawings ...

Page 351: ...OHB 45J10 6 64 OHB 65J6 8 64 OHB 65J8 10 64 OHB 65J10 6 80 OHB 80J6 8 80 OHB 80J8 10 80 OHB 80J10 10 95 OHB 95J10 12 95 OHB 95J12 10 125 OHB 125J10 12 125 OHB 125J12 12 145 OHB 145J12 12 175 OHB 175J12 12 274 OHB 274J12 12 275 OHB 275J12 Dimensions in mm 1 mm 0 0394 in Dimension drawings 351 ...

Page 352: ...0J12P Ø31 Ø5 45 53 53 69 4 54 71 80 L ø Notes Shaft mm L mm Handle type Used with OT1250E12 OT2000E12 and OT1200U12 12 395 mm or 12 465 mm 300 OHB150J12P Dimensions in mm 1 mm 0 0394 in 352 Dimension drawings ...

Page 353: ...AC fuses R1i R4i 170M1559D 170M1562D 170M1565D 170M1566D 170M1569D IEC Dimension drawings 353 ...

Page 354: ...0 DFJ 70 DFJ 125 UL CSA 5 75 0 03 4 38 3 0 43 1 38 4 63 0 03 3 63 2 63 70A to 100A 28 75 1 13 13 1 43 1 13 28 19 1 63 110A to 200A 2 25 0 50 0 81 2 38 0 63 1 06 www cooperindustries com 1 in 25 4 mm 354 Dimension drawings ...

Page 355: ...2 5 150 2 5 72 54 48 1 mm 0 0394 in H F E D B A Size 25 48 54 72 150 2 5 68 2 5 2 1 mm 0 0394 in www cooperindustries com DFJ 300 UL CSA 7 13 0 03 5 25 3 38 58 1 63 1 88 41 2 11 25 225A to 400A www cooperindustries com Dimension drawings 355 ...

Page 356: ... R8i 1170M6408 170M6410 170M6414 170M6416 D E B A H G F E H G F E D B A Size ø30 10 M12 76 92 53 51 3 1 mm 0 0394 in www cooperindustries com 356 Dimension drawings ...

Page 357: ...170M7059 170M7062 170M7063 Indicator www cooperindustries com G F Size 33 M10 4B 1 mm 0 0394 in www cooperindustries com Dimension drawings 357 ...

Page 358: ...DC fuses R1i R4i Fuse 14 51 mm IEC UL CSA 50 8 mm 2 000 14 3 mm 0 563 15 5 mm 0 610 Mersen Ferraz Shawmut US141 Z331153F fuse disconnector for 14 51 mm fuses IEC UL CSA 1 358 Dimension drawings ...

Page 359: ...4 5mm 60 3 4 27 1 7 mm indicator travel 1 Mersen Ferraz Shawmut US271MI R227600C fuse disconnector for 27 60 mm fuses IEC UL CSA 8 6 5 87 57 117 120 80 40 40 5 25 118 3 146 Fixation 130 Fixation 40 Fixation 35 25 5 75 Dimension drawings 359 ...

Page 360: ... R6i 170M4413 IEC UL CSA D E B A H G F E H G F E D B A Size ø20 8 M8 53 69 51 50 1 1 mm 0 0394 in www cooperindustries com 360 Dimension drawings ...

Page 361: ...413 170M6415 170M6417 170M6419 IEC UL CSA D E B A H G F E H G F E D B A Size ø30 10 M12 76 92 53 51 3 ø30 10 M12 76 92 65 51 3 For size 3 1600 2000 A 1 mm 0 0394 in www cooperindustries com Dimension drawings 361 ...

Page 362: ...170M6544 170M6546 170M6549 IEC UL CSA D E B A H G F E H G F E D B A Size ø30 10 M12 76 92 83 81 3 1 mm 0 0394 in www cooperindustries com 362 Dimension drawings ...

Page 363: ...tal terminals 1600 A 2000 A 1 Fixed part 8 Vertical terminals 1600 A 2000 A 2 Segregation 9 Tightening torque 8 6 Nm 76 lb in 3 Connected test disconnected distances 10 Door position 4 Roof insulation or insulated material 11 Grounding 5 Mounting fixed part screws 6 Dimension drawings 363 ...

Page 364: ... A 1 Earthing device 8 Vertical terminals 3200 A 2 Mobile part 9 Horizontal terminals 4000 A 3 Fixed part 10 Vertical terminals 4000 A 4 Segregation where envisaged 11 Tightening torque 3200 A 20 Nm 5 Distance from connected for testing to isolated 12 Tightening torque 4000 A 20 Nm 6 364 Dimension drawings ...

Page 365: ...terminals 2500 A 1 Fixed part 8 Vertical terminals 2500 A 2 Segregation 9 Tightening torque 20 Nm 177 lb in 3 Connected test disconnected distances 10 Door position 4 Roof insulation or insulated material 11 Grounding 5 Mounting fixed part screws 6 Dimension drawings 365 ...

Page 366: ...ving part 6 Horizontal terminals 5000 A 1 Fixed part 7 Vertical terminals 5000 A 2 Segregation 8 Tightening torque 20 Nm 177 lb in 3 Roof insulation or insulated material 9 Door position 4 Mounting fixed part screws M8 25 provided Tightening torque 20 Nm 177 lb in 5 366 Dimension drawings ...

Page 367: ...ZCU control unit 156 Dimension drawings ZCU 14 control unit Dimensions in mm 1 mm 0 0394 in ZCU 14_dimensions pdf 90 44 7 54 5 302 336 Dimension drawings 367 ...

Page 368: ...BCU control unit 368 Dimension drawings ...

Page 369: ...BAMU voltage current measurement unit 306 12 0 60 4 2 38 56 8 2 24 47 6 1 87 134 8 5 31 119 5 4 70 Dimension drawings 369 ...

Page 370: ...r mounting kit ACX AP x_dimensions control panel with door mount kit pdf 86 5 3 41 81 0 3 19 123 1 4 85 125 0 4 92 101 5 4 00 239 5 9 43 261 8 10 31 259 2 10 20 24 8 0 97 39 5 1 56 11 0 43 Cutting in the cabinet door 109 mm 223 mm 4 29 in 8 78 in Plate thickness 1 5 2 5 mm 0 06 0 10 in 370 Dimension drawings ...

Page 371: ...Ramp Dimension drawings 371 ...

Page 372: ...372 Dimension drawings ...

Page 373: ...CVAR board 100 80 110 130 28 3 Common mode filter Dimension drawings 373 ...

Page 374: ...RFI filter and related accessories RFI filter 374 Dimension drawings ...

Page 375: ... Oval toroid kit Dimension drawings 375 ...

Page 376: ... Oval toroid 376 Dimension drawings ...

Page 377: ...nding the internal connections and operation of the cabinet installed drive with an IGBT supply unit and learning how to wire an ACS880 204 IGBT supply module when installed in a user defined cabinet Component designations used in the diagrams Frames R1i R4i Component Designation RFI filter A11 ZCU control unit A51 ACS AP x control panel A59 Fuses Fxx xx Main switch disconnector Q1 Main contactor ...

Page 378: ...ons A1 BCU control unit A51 ACS AP x control panel A59 Fuses Fxx xx Main switch disconnector main circuit breaker Q1 Main contactor Q2 Charging switch Q3 Charging contactor Q4 Common mode filter Rx x Charging resistors R4 x LCL filter module s type BLCL 1x x for frame 1 R8i and type BLCL 2x x for frame R8i mul tiples R03 Supply module s type ACS880 204 T01 The main difference between 1 R8i and 4 R...

Page 379: ...itch IGBT supply module LCL filter module Internal auxiliary voltage supply ZCU 14 control unit Control panel ACS880 204 IGBT supply unit 1 R8i 3AXD10000090802 Main switch disconnector Charging circuit IGBT supply module LCL filter module Module heaters C183 Internal auxiliary voltage supply BCU 02 control unit Control panel EMC filters Cat C2 1st Env ACS880 204 IGBT supply unit 4 R8i 3AXD10000328...

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Page 391: ...Example circuit diagrams 391 ...

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Page 403: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

Page 404: ...www abb com drives 3AUA0000131525H 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AUA0000131525 Rev H EN EFFECTIVE 2019 06 30 ...

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