ABB ACS580 Series Page 289 Hardware Manual Download

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Nominal output current (

I2) for the minimum switching

frequencies at 40 °C (+104 °F)

Nominal

output

ACS580-

01-…

Frame

size

16 kHz

12 kHz

8 kHz

4 kHz

2 kHz

1 kHz

3-phase

U1 = 440…480 V, Pn at Un = 480 V, 60 Hz

N/A

1.1

1.4

2.1

02A1-4

N/A

1.5

2.0

3.0

03A0-4

N/A

1.8

2.3

3.5

03A5-4

N/A

2.4

3.2

4.8

04A8-4

N/A

3.0

4.0

6.0

06A0-4

N/A

3.8

5.1

7.6

07A6-4

N/A

6.0

8.0

12.0

012A-4

N/A

6.7

9.1

14.0

014A-4

N/A

11.0

15.0

23.0

023A-4

N/A

13.0

17.6

27.0

027A-4

N/A

16.3

22.1

34.0

034A-4

N/A

21.1

28.6

44.0

044A-4

N/A

33.3

42.6

052A-4

N/A

29.7

40.1

052A-4

R4 v2

N/A

41.6

065A-4

N/A

34.6

47.2

065A-4

R4 v2

N/A

41.8

57.6

077A-4

R4 V2

N/A

43.9

078A-4

N/A

096A-4

N/A

124

124A-4

N/A

111

156

156A-4

N/A

128

180

180A-4

N/A

108

146

240

240A-4

N/A

117

159

260

260A-4

N/A

130

175

302

302A-4

N/A

155

209

361

361A-4

N/A

178

240

414

414A-4

Technical data 289

Summary of Contents for ACS580 Series

Page 1: ...ABB GENERAL PURPOSE DRIVES ACS580 01 drives Hardware manual...

Page 2: ......

Page 3: ...nual Table of contents 1 Safety instructions 4 Mechanical installation 6 Electrical installation Global IEC 7 Electrical installation North America 10 Start up 3AXD50000044794 Rev E EN Original instru...

Page 4: ......

Page 5: ...Introduction to the manual 29 Contents of this chapter 29 Applicability 29 Target audience 29 Categorization by frame size 30 Quick installation and commissioning flowchart 31 Terms and abbreviations...

Page 6: ...cking and examining delivery frames R8 and R9 84 Frame R8 cable box IP21 UL Type 1 85 Frame R9 cable box IP21 UL Type 1 86 Installing the drive 86 Installing the drive vertically frames R1 R4 87 Insta...

Page 7: ...gh output and IP23 motors 103 Additional requirements for non ABB high output and IP23 motors 104 Additional data for calculating the rise time and the peak line to line voltage 105 Additional note fo...

Page 8: ...ion 122 Using a safety switch between the drive and the motor 122 Implementing a bypass connection 123 Example bypass connection 124 Switching the motor power supply from drive to direct on line 124 S...

Page 9: ...Input power cable 156 Detaching and reinstalling the connectors 158 DC connection 159 Connecting the control cables 159 Connection diagram 159 Control cable connection procedure R1 R9 164 Installing...

Page 10: ...k 180 Disconnecting internal EMC filter or ground to phase varistor frames R1 R3 181 Disconnecting internal EMC filter or ground to phase varistor frames R4 R9 184 Connecting the power cables 184 Conn...

Page 11: ...uration for digital inputs X2 X3 225 Connection for obtaining 0 10 V from analog output 2 AO2 226 Connection examples of two wire and three wire sensors to analog input AI2 226 DI5 as frequency input...

Page 12: ...IP55 UL Type 12 frame R4 IP21 and IP55 UL Type 1 and UL Type 12 frame R5 260 Replacing the second auxiliary cooling fan IP55 UL Type 12 frames R8 R9 261 Capacitors 261 Reforming the capacitors 261 Con...

Page 13: ...n C135 325 IEC IP21 and IP55 UL Type 1 and 12 326 IEC IP66 UL Type 4X 327 UL NEC IP21 and IP55 UL Type 1 and 12 328 UL NEC IP66 UL Type 4X 330 Terminal and entry data for the power cables 330 IEC 333...

Page 14: ...h the EN 61800 3 2004 A1 2012 357 Definitions 357 Category C1 358 Category C2 358 Category C3 359 Category C4 360 UL checklist 361 Design lifetime expectancy 361 Disclaimers 361 Generic disclaimer 361...

Page 15: ...Type 12 14 Resistor braking 399 Contents of this chapter 399 Operation principle and hardware description 399 Resistor braking frames R1 R3 399 Planning the braking system 399 Selecting the brake res...

Page 16: ...418 Competence 418 Validation test reports 418 Validation test procedure 420 Use 422 Maintenance 422 Competence 423 Fault tracing 424 Safety data 427 Terms and abbreviations 428 T V certificate 429 De...

Page 17: ...443 Product overview 444 Layout and connection examples 445 Mechanical installation 445 Necessary tools 445 Unpacking and examining the delivery 445 Installing the module 445 Electrical installation...

Page 18: ...nical data 458 Dimension drawing 17 Common mode du dt and sine filters 461 Content of this chapter 461 Common mode filters 461 When is a common mode filter needed 461 Common mode filter types 461 IEC...

Page 19: ...Further information Table of contents 19...

Page 20: ...20...

Page 21: ...ou how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols WARNING Electricity warning tells about hazar...

Page 22: ...because it is heavy and has a high center of gravity Whenever possible secure the module with chains Do not leave an unsupported module unattended especially on a sloping floor Beware of hot surfaces...

Page 23: ...of drive power ups is five in ten minutes Too frequent power ups can damage the charging circuit of the DC capacitors If you have connected safety circuits to the drive for example Safe torque off or...

Page 24: ...rs discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de...

Page 25: ...elds present which can interfere with the function of such devices This can cause a health hazard Note When the drive is connected to the input power the motor cable terminals and the DC bus are at a...

Page 26: ...joining equipment This is necessary for the personnel safety Make sure that the conductivity of the protective earth PE conductors is sufficient and that other requirements are met See the electrical...

Page 27: ...can occur These functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC...

Page 28: ...y or through any mechanical connection like belt nip rope etc Do the steps in section Electrical safety precautions page 24 Install temporary grounding to the drive output terminals T1 U T2 V T3 W Con...

Page 29: ...n and do maintenance work on the drive or create instructions for the end user of the drive concerning the installation and maintenance of the drive Read the manual before you work on the drive You ar...

Page 30: ...ng system compatibility check page 132 If the drive will be connected to another sys tem than symmetrically grounded TN S sys tem Examine if you must disconnect the EMC filter or ground to phase varis...

Page 31: ...onducted by the brake chopper to heat Brake resistor CAIO 01 optional bipolar analog input and unipolar analog output extension module CAIO 01 The capacitors connected to the DC link Capacitor bank Bi...

Page 32: ...RTU adapter FSCA 01 Optional functional safety module FSPS 21 Insulated gate bipolar transistor IGBT DC circuit between rectifier and inverter Intermediate circuit Converts direct current and voltage...

Page 33: ...Related documents You can find manuals on the Internet See below for the relevant code link For more documentation go to www abb com drives documents ACS580 01 manuals Introduction to the manual 33...

Page 34: ...34...

Page 35: ...eration principle and hardware description Contents of this chapter This chapter briefly describes the operation principle and construction of the drive 3 Operation principle and hardware description...

Page 36: ...cts the surplus energy from the intermediate DC circuit of the drive to the brake resistor when necessary The chopper operates when the DC link voltage exceeds a certain maximum limit The voltage rise...

Page 37: ...Additional grounding connection 16 Stripping length 8 mm checker 17 Cable entry 18 Main cooling fan 19 Cable tie mounts for I O cables 20 Auxiliary cooling fan connector 21 Mounting points 4 pieces 1...

Page 38: ...hood whose construction depends on the frame size R1 IP55 UL Type 12 1 2 3 4 1 3 5 Mounting points 4 pieces top points are under the hood which is installed last 1 Front cover 2 Cover screws 2 pieces...

Page 39: ...Frame R3 R3 IP21 UL Type 1 BRAKE RES MOTOR R R UDC T1 U T2 V T3 W PE L1 INPUT L3 5 6 7 8 16 15 1 4 1 2 11 3 PE 1 12 13 17 19 17 8 20 21 9 10 18 14 Operation principle and hardware description 39...

Page 40: ...removed EMC screw 20 Place for storing the removed VAR screw 21 Mounting points 4 pieces 1 Cover 2 Cover screw 3 Control panel 4 Control panel connection 5 Cold configuration connection for CCA 01 6 P...

Page 41: ...fan 15 Cable tie mounts for I O cables 16 Auxiliary cooling fan For IP55 UL Type 12 drives only 17 Auxiliary cooling fan connector 18 Additional grounding connection 19 Mounting points 4 pieces 1 Cove...

Page 42: ...v2 IP21 UL Type 1 New design of frame R4 types 062A 4 073A 4 and 089A 4 are marked as R4 v2 5 6 17 11 8 14 1 4 1 2 3 PE 12 13 16 9 1 7 8 15 16 18 19 10 VAR 42 Operation principle and hardware descript...

Page 43: ...cooling fan For IP55 UL Type 12 drives only 17 Auxiliary cooling fan connector 18 Additional grounding connection 19 Mounting points 4 pieces 1 Cover 2 Cover screw 3 Control panel 4 Control panel con...

Page 44: ...Frame R5 R5 IP21 UL Type 1 2 3 1 5 1 1 11a 10 11b 19 6 7 8 4 9 9 12 PE 13 14 16 18 18 15 17 20 20 44 Operation principle and hardware description...

Page 45: ...ling fan connector 19 Lifting points 6 pieces 20 Mounting points 6 pieces 2 at the top 2 at the bottom of the main part of the frame 2 at the top of the cable box 1 Cover 2 Cable conduit box 3 Cover s...

Page 46: ...e 1 The layout of a frame R6 drive is presented below The constructions of frames R6 R9 differ to some extent 1 5 2 4 3 5 6 7 8 9 10 9 13 14 20 18 15 12 12 16 11 1 19 14b 5 PE 17 46 Operation principl...

Page 47: ...er line 16 Grounding connection motor under the shroud 15 17 Cable entry 18 Main cooling fan 19 Auxiliary cooling fan 20 Mounting points 6 pieces 2 at the top 2 at the bottom of the main part of the f...

Page 48: ...3 PE T1 U T2 V T3 W M 3 L1 L2 L3 PE R UDC R UDC 1 2 3 1 1 4 Option slot 1 for optional fieldbus adapter modules 1 Option slot 2 for optional I O extension modules 2 Panel port 3 du dt or common mode f...

Page 49: ...orque off connection X4 Embedded fieldbus X5 Relay output 3 X6 Relay output 2 X7 Relay output 1 X8 Auxiliary fan connection IP55 X10 Option slot 1 fieldbus adapter modules X13 Option slot 2 I O extens...

Page 50: ...tension modules X14 Auxiliary fan 1 connection X16 Auxiliary fan 2 connection X17 Air in temperature sensor connection X18 Termination switch S4 bias resistor switch S5 see Embedded EIA 485 fieldbus c...

Page 51: ...trol panel put the bottom of the container in position 2a press the retaining clip at the top 2b and push the control panel in at the top edge 2c 2b 2c 2a For the use of the control panel see the firm...

Page 52: ...ion label The type designation label includes IEC and UL NEC ratings appropriate markings and the type designation and serial number which allow identification of each drive The type designation label...

Page 53: ...al ratings page 266 Electrical power network specification page 342 and Motor connection data page 345 8 Link to the product data sheet 9 Valid markings 10 Serial number of format MYYWWXXXXX where S N...

Page 54: ...ons are given after that separated by plus signs for example L501 The main selections are described below Not all selections are available for all types Description Code Basic codes Product series ACS...

Page 55: ...ases contamination class C4 compliant drive according to IEC 60721 3 3 2019 and ISO 9223 Applies to ammonia only EMC C1 filter Available only for IP55 B056 E223 With disconnect and handle With option...

Page 56: ...olNet adapter module K462 FECA 01 EtherCat adapter module K469 FEPL 02 EtherPOWERLINK adapter module K470 FENA 21 Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols 2 port K4...

Page 57: ...tified safe disconnection function Q971 PROFIsafe safety functions module FSPS 21 Q986 Manual kit ordering codes Hardware and firmware manuals are not included as default They can be ordered as a kit...

Page 58: ...58...

Page 59: ...and examine the delivery and install the drive mechanically Safety WARNING Frames R5 R9 Lift the drive with a lifting device Use the lifting eyes of the drive Do not tilt the drive The drive is heavy...

Page 60: ...t the specifications See the technical data The material behind above and below the drive is non flammable The installation surface is as close to vertical as possible and strong enough to support the...

Page 61: ...150 3 39 86 2 56 65 R1 5 91 150 4 57 116 5 39 137 5 91 150 3 39 86 2 56 65 R2 5 91 150 2 09 53 7 87 200 5 91 150 2 09 53 2 56 65 R3 5 91 150 7 87 200 2 09 53 5 91 150 7 87 200 2 09 53 R4 5 91 150 7 87...

Page 62: ...recommended free space above and below the drive is for installations where the drive is mounted on a wall indoors For ABB cabinet built drives which are thermally tested and approved for a specified...

Page 63: ...se frames Hood height in Hoodheight mm Frame size 9 06 230 R9 2 Free space below is always measured from the drive frame not from the cable box 3 Free space between the drives Note The recommended fre...

Page 64: ...rizontally meets IP21 UL Type 1 ratings Note 3 In the horizontal mounting the drive is not protected from dripping water Note 4 The vibration specification in Ambient conditions page 350 may not be fu...

Page 65: ...30 7 87 200 1 18 30 R4 7 87 200 1 18 30 7 87 200 1 18 30 R5 1 Free space below is always measured from the drive frame not from the cable box Horizontal installation Free space IP66 UL Type 4X Frame s...

Page 66: ...mechanically you need the following tools drill with suitable bits screwdriver set Torx flat and or Phillips as appropriate torque wrench socket set Hex key set metric tape measure if you will not be...

Page 67: ...stic bag 12 Note Hood included with option B056 IP55 UL Type 12 in North America Note Hardware and firmware manuals can be ordered as a separate kit see Manual kit ordering codes page 57 Control panel...

Page 68: ...oxes and cable box 1 3 4 5 Remove the end supports 9 Remove the plastic bag 12 Lift the drive 6 WARNING R1 R2 IP21 Do not lift the drive by holding it from the cover The drive can fall and become dama...

Page 69: ...ssembly drawing which shows how to install the cable box to the drive module frame Follow the installation instructions in section Installing the drive vertically frames R1 R4 page 86 3AXD50000103577...

Page 70: ...d support 9 Top cushion 10 Bottom cushion 11 Plastic bag 12 Note Hood included with option B056 IP55 UL Type 12 in North America Note Hardware and firmware manuals can be ordered as a separate kit see...

Page 71: ...e mounting template 6 and top cushion 10 Remove the control panel and option boxes 1 3 4 Remove the end supports 9 Remove the plastic bag 12 Lift the drive 5 Recycle the package material according to...

Page 72: ...ayout of the transport package Examine that all items are present and there are no signs of damage Read the data on the type designation label of the drive to make sure that the drive is of the correc...

Page 73: ...d tray 3 Bottom cushion 2 pcs 4 Top cushion 2 pcs 5 Straps 2 pcs 6 Drive 7 To unpack Cut the straps 6 Lift the box lid 2 Remove the top cushions 5 Lift the drive 7 Recycle the package material accordi...

Page 74: ...he transport package Examine that all items are present and there are no signs of damage Read the data on the type designation label of the drive to make sure that the drive is of the correct type See...

Page 75: ...art up guide Multilingual residual voltage warning stickers Control panel selected in the order in a separate package in the option box North America Control panel factory installed Possible options i...

Page 76: ...ordered with a plus code such as for example K490 FEIP 21 Two port EtherNet IP adapter mod ule in the option box North America Options may be ordered as factory installed 11 Note Hood included with op...

Page 77: ...cting film 5 Remove the fixing brackets 2 Lift the drive Frame R5 cable box IP21 UL Type 1 This illustration shows the contents of the cable box package The package also includes an assembly drawing w...

Page 78: ...e box IP21 UL Type 1 The figure below shows the contents of the cable box package The package also includes an assembly drawing which shows how to install the cable box to the drive frame 78 Mechanica...

Page 79: ...the IP55 drive module frame at the factory 2 Packing brackets 2 pcs 3 In the option tray 4 Europe Quick installation and start up guide kit 6 languages North America Quick installation and start up gu...

Page 80: ...5 and option tray 4 Remove the VCI bag 8 Attach lifting hooks to the lifting eyes of the drive see the figure in section Safety page 59 Lift the drive with a hoist Recycle the package material accord...

Page 81: ...ble box IP21 UL Type 1 The figure below shows the contents of the cable box package The package also includes an assembly drawing which shows how to install cable box to the drive frame Mechanical ins...

Page 82: ...nsport package Examine that all items are present and there are no signs of damage Read the data on the type designation label of the drive to make sure that the drive is of the correct type See secti...

Page 83: ...and firmware manuals can be ordered as a separate kit see Manual kit ordering codes page 57 Cable box Power and control cable grounding shelves in a plastic bag as sembly drawing Note The cable box is...

Page 84: ...e box IP21 UL Type 1 The figure below shows the contents of the cable box package The package also includes an assembly drawing which shows how to install the cable box to the drive frame 84 Mechanica...

Page 85: ...e box IP21 UL Type 1 The figure below shows the contents of the cable box package The package also includes an assembly drawing which shows how to install the cable box to the drive frame Mechanical i...

Page 86: ...tions are also shown in the drawings in chapter Dimension drawings page 363 2 Drill the mounting holes 3 Insert anchors or plugs into the holes and start the bolts into the anchors or plugs a b 1 2 3...

Page 87: ...rt the weight of the drive Rotate drive to the wall and place drive over the upper bolts 4b WARNING R1 R2 IP21 Do not lift the drive by holding it from the cover The drive can fall and become damaged...

Page 88: ...Select fasteners and their application to meet local requirements appropriate to wall surface materials drive weight and application 1 Mark the hole locations using the mounting template included in...

Page 89: ...64 0 29 0 62 4 28 3 2 2 3 2 6 R5 M6 in IP21 UL Type 1 4 Remove the front cover Remove the fastening screws 4a with a T20 Torx screwdriver and lift the cover from the bottom upwards 4b and then to the...

Page 90: ...the wall to support the weight of the drive Rotate drive to the wall and place drive over the upper bolts 9b Lift the drive with another person or with a lifting device as it is heavy Tighten the bolt...

Page 91: ...lower part of the drive R9 R8 R7 R6 in mm in mm in mm in mm c a d e b 1 4 28 3 718 27 6 701 24 5 623 22 5 571 a 25 9 658 25 9 658 23 0 583 20 9 531 b 13 6 345 10 3 263 9 7 245 8 4 213 c 11 8 300 11 8...

Page 92: ...a with a T20 Torx screwdriver move the cover to the top side b and then up c 7 Attach the cable box to the drive frame 8 Tighten the box bolts three at the top 8a and two at the bottom 8b Also tighten...

Page 93: ...ive horizontally frames R1 R5 Install the drive following the steps in the appropriate section Installing the drive vertically frames R1 R4 page 86 or Installing the drive vertically frame R5 page 88...

Page 94: ...nstallation instructions Install clips when mounting frame sizes R1 R3 to strut channel 1 Slide clips onto respective upper and lower mounting flanges of the drive 2 Push until they click into place C...

Page 95: ...iven by ABB are not followed the drive may experience problems that the warranty does not cover North America Installations must be compliant with NFPA 70 NEC 1 and or Canadian Electrical Code CE alon...

Page 96: ...duction motors permanent magnet synchronous motors or ABB synchronous reluctance motors SynRM motors with the drive Select the motor size and drive type from the rating table on basis of the AC line v...

Page 97: ...motorinsulationsystemandreducebearingcurrents Common mode filters mainly reduce bearing currents Insulated N end non drive end bearings protect the motor bearings Requirements tables These tables show...

Page 98: ...ced 600 V Un 690 V cable length 150 m Reinforced 600 V Un 690 V cable length 150 m N A Standard 380 V Un 690 V Form woundHX_ and AM_ N du dt with voltages over 500 V CMF Check with the motor manufac t...

Page 99: ...CMF N Reinforced N du dt CMF N du dt Reinforced 600 V Un 690 V cable length 150 m N CMF N Reinforced 600 V Un 690 V cable length 150 m Pn 500 kW N CMF N CMF Standard 380 V Un 690 V Form woundHX_ and...

Page 100: ...20 V Random wound and form wound du dt Standard LL 1300 V 420 V Un 500 V Reinforced LL 1600 V 0 2 s rise time du dt Reinforced LL 1600 V 500 V Un 600 V Reinforced LL 1800 V du dt Reinforced LL 1800 V...

Page 101: ...V Un 420 V Random wound and form wound N du dt CMF du dt N or CMF Standard LL 1300 V 420 V Un 500 V N CMF N or CMF Reinforced LL 1600 V 0 2 s rise time N du dt CMF du dt N or CMF Reinforced LL 1600 V...

Page 102: ...types other than M2_ M3_ M4_ HX_ and AM_ Use the selection criteria given for non ABB motors Additional requirements for braking applications When the motor brakes the machinery the intermediate circu...

Page 103: ...40 hp N CMF N Standard Un 500 V du dt N CMF du dt N du dt Standard 500 V Un 600 V N CMF N Reinforced du dt N CMF du dt N du dt Reinforced 600 V Un 690 V Additional requirements for non ABB high output...

Page 104: ...rmediate DC circuit voltage of the drive is increased from the nominal level due to long term resistor braking cycles check with the motor manufacturer if additional output filters are needed Addition...

Page 105: ...able length I Nominal AC line voltage Un Relative peak line to line voltage LL Un Relative du dt value du dt Un Note LL and du dt values are approximately 20 higher with resistor braking Additional no...

Page 106: ...ated for at least 75 C 167 F Important For certain product types or option configurations higher temperature rating may be required See the technical data for details Voltage 600 V AC cable is accepte...

Page 107: ...le with three phase conductors and con centric PE conductor as shield or armor Yes Yes PE Symmetrical shielded or ar mored cable with three phase conductors and sym metrically constructed PE conductor...

Page 108: ...tween the frames of motor and driven equipment is required Yes Shielded Al Cu shield or ar mor 1 four conductor cable three phase conductors and a PE 1 Armor may act as an EMC shield as long as it pro...

Page 109: ...efer symmetrical shielded VFD cable Electrical metallic tubing Type EMT Use separate conduit run for each motor Rigid metal conduit Type RMC Do not run input power wiring and motor wiring in the same...

Page 110: ...s with a ground conductor bonded to the conduit on each side of the joint Also bond the conduits to the drive enclosure and motor frame Use separate conduits for input power motor brake resistor and c...

Page 111: ...t require automatic disconnection of the supply required in 411 3 2 of IEC 60364 4 41 2005 and be capable of withstanding the prospective fault current during the disconnection time of the protective...

Page 112: ...grounding requirements IEC ThissectiongivesgroundingrequirementsaccordingtostandardIEC EN61800 5 1 Because the normal touch current of the drive is more than 3 5 mA AC or 10 mA DC the minimum size of...

Page 113: ...ting the control cables Shielding Only use shielded control cables Use a double shielded twisted pair cable for analog signals ABB recommends this type of cable also for the pulse encoder signals Use...

Page 114: ...it in the tight space for option slot 1 Phoenix Contact SUBCON PLUS PROFIB PG SC2 part number 2708245 Lead the cable through the control cable hole on the right in the entry plate 1 Siemens part numbe...

Page 115: ...d other cables can be reduced by half min 300 mm 12 in min 300 mm 12 in min 500 mm 20 in min 500 mm 20 in min 200 mm 8 in 90 1 2 4 4 3 2 1 3 2 3 Motor cable 1 Input power cable 2 Control cable 3 Brake...

Page 116: ...equipment are installed on the motor cable between the drive and the motor Install the equipment in a metal enclosure Use either a symmetrical shielded cable or install the cabling in a metal conduit...

Page 117: ...t breakers for the drive according to the instructions given in the technical data The fuses or circuit breakers for the drive protection will restrict drive damage and prevent damage to adjoining equ...

Page 118: ...ry meets the requirements of IEC 60364 4 41 2005 AMD1 Protecting the motor cables against thermal overload The drive protects the motor cables against thermal overload when the cables are sized accord...

Page 119: ...dard in conjunction with UL IEC 60947 4 1 The standards allow for motor overload protection without external temperature sensors The protection feature of the drive allows the user to specify the clas...

Page 120: ...ent damage to the drive or themselves If there are power factor compensation capacitors in parallel with the input of the drive 1 Do not connect a high power capacitor to the power line while the driv...

Page 121: ...s ATEX certified safe motor disconnection without contactor using the drive Safe torque off function To implement the thermal protection of a motor in explosive atmosphere Ex motor you must also use a...

Page 122: ...control mode being used Define the automatic restart time parameter 21 18 WARNING Make sure that a flying restart of the motor will not cause any danger If you are in doubt do not implement the power...

Page 123: ...rive main contactor K1 Bypass contactor K4 Drive output contactor K5 Drive main contactor on off control S11 Motor power supply selection drive or direct on line S40 Start when motor is connected dire...

Page 124: ...tion ST for two seconds and leave to position 1 4 Start the drive and the motor with the drive control panel start key drive in the local control mode or the external start signal drive in remote cont...

Page 125: ...le parts are not conductive or the accessible parts are conductive but not connected to the protective earth Obey this requirement when you plan the connection of the motor temperature sensor to the d...

Page 126: ...ting a motor temperature sensor to the drive through an option module This table shows option module types that you can use for the motor temperature sensor connection insulation or isolation level th...

Page 127: ...dule external 24 V AC DC and isolated PTC interface page 454 CPTC 02 ATEX certified thermistor protection module Ex II 2 GD option L537 Q971 user s manual 3AXD50000030058 English Guidelines for planni...

Page 128: ...128...

Page 129: ...nect the power and control cables install optional modules connect a PC Warnings WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occ...

Page 130: ...ge limiting circuits inside the drive which cut down the testing voltage automatically Measuring the insulation resistance of the input power cable Before you connect the input power cable to the driv...

Page 131: ...WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation com...

Page 132: ...he drive EMC compatibility is considerably reduced See EMC compatibility and motor cable length page 347 Ground to phase varistors A drive with the ground to phase varistor connected can be installed...

Page 133: ...VAR screws R1 R3 R4 v2 Disconnect EMC screws 2 pcs and VAR screw Not evaluated1 Do not disconnect EMC or VAR screws R4 R5 Disconnect EMC screws 2 pcs and VAR screw Do not disconnect EMC AC or VAR scre...

Page 134: ...screws have been disconnected Otherwise EMC filter and ground to phase varistor capacitor leakage current will cause the residual current device to trip Ground to phase varistor screws EMC filter scre...

Page 135: ...The table below shows the line to ground voltages in relation to the line to line voltage for each grounding system Electrical power system type UL3 G UL2 G UL1 G UL L TN S system symmetrically groun...

Page 136: ...ground to phase varistor remove the varistor screw 4a and place it in the storage place 4b R2 R1 4b 3b 4a 3a B A 8 mm 4b 3b 4a 3a B A R3 Screw EMC DC A VAR B 4b 3b 4a 3a A B Disconnecting internal EM...

Page 137: ...ot already opened Frame R4 see page 140 frame R5 see page 148 frames R6 R9 see page 92 3 To disconnect the internal EMC filter remove the EMC screw s 4 To disconnect the ground to phase varistor remov...

Page 138: ...R4 R4 v2 3 4 A 3 B C 3 A 4 C R6 R9 R5 3 B 3 A 4 C 3 3 4 A B C Screw EMC DC A EMC AC B VAR C 138 Electrical installation Global IEC...

Page 139: ...fourth conductor or shield does not meet the requirements for the PE conductor 2 Use a separate grounding cable for the motor side if the conductivity of the shield is not sufficient or if there is n...

Page 140: ...creases bearing currents and causes extra wear For a single phase connection use terminals L1 and L2 Connection procedure frames R1 R4 1 Remove the front cover Loosen the retaining screws with a T20 T...

Page 141: ...an adequate hole into the rubber grommet Slide the grommet onto the cable 5 Prepare the ends of the cable as illustrated in the figures In frames R1 and R2 there are markings on the drive frame near t...

Page 142: ...f you install IP66 UL Type 4X drive indoors or outdoors in a wet dirty dusty corrosive or similar environment all cables conduits and fittings must be approved for use in this type of environment Tigh...

Page 143: ...d of the cable to the grounding terminal 7b Connect the phase conductors of the cable to the T1 U T2 V and T3 W terminals Tighten the screws to the torque given in the table below 7c R3 R1 R2 BRAKE RE...

Page 144: ...66 UL Type 4X drive indoors or outdoors in a wet dirty dusty corrosive or similar environment all cables conduits and fittings must be approved for use in this type of environment Tighten the fittings...

Page 145: ...E L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 11a 11b 11c 11d PE L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 11a 11b 11c 11d R3 IP66 UL Type 4X with disconnect R1 R2 IP66 UL Type 4...

Page 146: ...7 1 0 L1 L2 L3 2 1 2 9 1 1 1 5 1 1 1 5 1 1 1 5 PE 0 9 1 2 0 9 1 2 0 9 1 2 0 9 1 2 Grounding shelf 12 Frames R1 R2 R4 Install the grounding shelf included with the mounting screws in a plastic bag in t...

Page 147: ...n to the torque given in the table R3 R1 R2 BRAKE RES INPUT PE MOTOR R R UDC W 3 T V 2 T U 1 T 3 L 2 L 1 L 14c 14a 14b MOTOR T1 U T2 V T3 W INPUT L1 L2 L3 BRAKE RES R R UDC PE 14b 14c 14a R3 IP66 UL T...

Page 148: ...radio frequency interference ground the motor cable shield 360 degrees at the cable entry of the motor terminal box Connection procedure frame R5 IP21 UL Type 1 1 Remove the module cover Loosen the re...

Page 149: ...ou have to disconnect the EMC filter and ground to phase varistor 2 Attach the residual voltage warning sticker in the local language next to the control unit 3 Remove the shroud on the power cable te...

Page 150: ...yellow and green color 5a PE 4 5a 5b PE 5b 6 Slide the cable through the hole of the bottom plate and attach the grommet to the hole 7 Connect the motor cable Ground the shield 360 degrees by tighteni...

Page 151: ...M lbf ft N m 0 9 1 2 1 6 2 2 M5 11 1 15 R5 Input power cable 8 Repeat steps 4 6 for the input power cable 8b 8a PE PE 9 Connect the input power cable Use terminals L1 L2 and L3 Tighten the screws to t...

Page 152: ...ft N m M lbf ft N m 0 9 1 2 1 6 2 2 M5 11 1 15 R5 11 Reinstall the shroud on the power terminals by putting the tabs at the top of the shroud in their counterparts on the drive frame 11a and then pres...

Page 153: ...ter and ground to phase varistor 1 Attach the residual voltage warning sticker in the local language next to the control unit 2 Remove the side plates of the cable box Remove the retaining screws 2a a...

Page 154: ...tor cable as illustrated in the figure If you use aluminum cables put grease to the peeled aluminum cable before connecting it to the drive Two different motor cable types are shown in the figures 7a...

Page 155: ...torque given in the table 9b Note 1 for frames R8 R9 If you connect only one conductor to the connector ABB recommends that you put it under the upper pressure plate If you use parallel power cables...

Page 156: ...en the conductor Put the connector back to its busbar Start the nut and turn it at least two rotations by hand WARNING Before using tools make sure that the nut screw is not cross threading Cross thre...

Page 157: ...30 N m 22 lbf ft Tighten the conductor s to 40 N m 30 lbf ft for frame R8 or to 70 N m 52 lbf ft for frame R9 11 Frames R8 R9 If you install parallel cables install the second grounding shelf for the...

Page 158: ...dio frequency interference ground the motor cable shield 360 degrees at the cable entry of the motor terminal box DC connection The UDC and UDC terminals as standard in frames R4 R9 are for using exte...

Page 159: ...the cable entry and attach the grommet to the hole 4 Ground the outer shield of the cable 360 degrees under the grounding clamp Keep the cable unstripped as close to the terminals of the control unit...

Page 160: ...nect the conductors to the appropriate terminals of the control unit and tighten to 0 5 0 6 N m 0 4 lbf ft 11 Tie all control cables to the provided cable tie mounts Note Leave the other ends of the c...

Page 161: ...R R UDC W 3 T V 2 T U 1 T 3 L 2 L 1 L 3 4 11 11 5 7 8 6 9 10 R3 0 5 0 6 N m 0 4 lbf ft INPUT BRAKE RES MOTOR L1 L2 L3 R UDC R T1 T2 T3 U V W PE 5 7 8 6 9 10 11 11 4 3 R1 R2 0 5 0 6 N m 0 4 lbf ft Elec...

Page 162: ...9 11 11 8 L1 L2 L3 R UDC R T1 U T2 V T3 W R4 0 5 0 6 N m 0 4 lbf ft BRAKE RES T2 V T3 W MOTOR PE L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 6 11 10 5 9 11 4 3 R1 R3 IP66 0 5 0 6 N m 0 4 lbf...

Page 163: ...R5 4 6 11 11 10 4 3 5 7 8 9 0 5 0 6 N m 0 4 lbf ft 8 4 Electrical installation Global IEC 163...

Page 164: ...alling option modules WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical...

Page 165: ...ion on the control unit 2 Tighten the mounting screw 3 Tighten the grounding screw CHASSIS to 0 8 N m 7 lbf in The screw grounds the module This is necessary for fulfilling the EMC requirements and fo...

Page 166: ...to 0 8 N m 7 lbf in The screw tightens the connections and grounds the module This is necessary for fulfilling the EMC requirements and for correct operation of the module 1 2 Wiring the optional modu...

Page 167: ...12 reinstall grommets top of the grommets downwards to all cable entry holes without conduits IP66 UL Type 4X Plug unused holes with a hole plug with IP66 UL Type 4X or better protection rating and ti...

Page 168: ...1b IP66 UL Type 4X Reinstall the cover 2 Tighten the retaining screw at the bottom with a T20 Torx screwdriver IP66 UL Type 4X Tighten and secure the 8 screws to 2 5 N m 1 8 lbf in with a T20 Torx sc...

Page 169: ...ver 2 Reinstall the module cover Press the cover at the bottom 2a and tighten the retaining screws 2b IP55 UL Type 12 1 Reinstall the front cover Press the cover at the bottom 1a and tighten the retai...

Page 170: ...ewdriver 2 Slide the cover of the cable box on the module from below until the cover snaps into place 3 Reinstall the module cover Tighten the two retaining screws with a screwdriver IP55 UL Type 12 1...

Page 171: ...he Drive composer PC tool can be connected as follows 1 To connect a control panel to the unit either insert the control panel into the panel holder or platform or use an Ethernet eg Cat 5e networking...

Page 172: ...bleshoot the drive using the DriveTune app from your phone Connecting a remote panel or chaining one panel to several drives You can connect a drive control panel remotely to the drive or chain the co...

Page 173: ...nd to phase varistor connection connect the power and control cables install optional modules connect a PC Warnings WARNING Obey the safety instructions of the drive If you ignore them injury or death...

Page 174: ...he drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive wh...

Page 175: ...t again 1000 V DC 100 Mohm U1 PE V1 PE W1 PE ohm M 3 U1 V1 W1 PE Brake resistor assembly for R1 R3 WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the...

Page 176: ...filter is not suitable for This can cause danger or damage the drive Note When the internal EMC filter is disconnected the drive EMC compatibility is considerably reduced Ground to phase varistors VAR...

Page 177: ...s tems ie center grounded wye A Factory default screw material Screw label Frame size None or plastic2 None or plastic2 Optional metal screw1 None or plastic EMC DC R1 R3 R4 v2 Remove the metal screw...

Page 178: ...Metal VAR Plastic EMC DC R1 R3 R4 v2 Metal VAR Plastic EMC DC plastic EMC AC R4 R9 Guidelines for installing the drive to a TT system The drive can be installed to a TT system under these conditions 1...

Page 179: ...n site the work may even be categorized as live working Continue only if you are an electrical professional certified for the work Obey the local regulations If you ignore them injury or death can occ...

Page 180: ...ently installed at the gener ator Varying level versus time Varying level versus time Varying level versus time X Disconnecting internal EMC filter or ground to phase varistor frames R1 R3 Extra screw...

Page 181: ...ound to phase varistor frames R4 R9 Extra screws to configure the drive for different networks are provided in the drive shipment see the table in page 178 To disconnect the internal EMC filter or gro...

Page 182: ...e DC EMC filter is disconnected by default with no screw or with a plastic screw 3A The AC EMC filter is disconnected by default with no screw or with a plastic screw 3B 4 To disconnect the ground to...

Page 183: ...R4 R4 v2 3 4 A 3 B C 3 A 4 C R6 R9 R5 3 B 3 A 4 C 3 3 4 A B C Screw EMC DC A EMC AC B VAR C Electrical installation North America 183...

Page 184: ...the same cross sectional area as the original PE conductor Altern atively you can use a Cu PE conductor with at least 10 mm2 cross section See page 26 Conduit ground Bond the conduit to the drive s c...

Page 185: ...pstream branch protection 7 Note Frames R1 R3 have a built in brake chopper If necessary you can connect a brake resistor to terminals R and UDC R The brake resistor is not included in the drive deliv...

Page 186: ...x2 1a 1b 1c 1b 1c 1a WARNING If you install the drive on any other system than symmetrically grounded TN S system see Grounding system compatibility check page 176 if you have to disconnect the EMC f...

Page 187: ...ge If you ignore these instructions injury or death or damage to the equipment can occur 4b 4a 3 Note If the drive is shipped with grommet cones pointing up they must be removed and inserted back poin...

Page 188: ...MC performance do not ground the shield The motor cable shield should only be grounded at the motor end not at the drive end Frame R4 v2 If you need more working space open the screw 7d and lift the E...

Page 189: ...v2 7c 7b 7a L1 L2 L3 R UDC R T1 U T2 V T3 W 7a 7c 7b 7d L1 L2 L3 R UDC R T1 U T2 V T3 W R4 v2 R4 R3 R2 R1 Frame size lbf ft N m lbf ft N m lbf ft N m lbf ft N m lbf ft N m 4 0 5 5 3 0 4 0 2 6 3 5 1 1...

Page 190: ...grounding conductor to the grounding terminal 10a Connect the phase conductors to the L1 L2 and L3 terminals Tighten the screws to the torque given in the table 10b R3 R1 R2 BRAKE RES INPUT PE MOTOR...

Page 191: ...L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 10a 10b R3 IP66 UL Type 4X with disconnect R1 R2 IP66 UL Type 4X with disconnect PE L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 10a 10b 10c...

Page 192: ...1 2 9 2 1 2 9 1 1 1 5 1 1 1 5 1 1 1 5 PE Brake resistor cabling if used Frames R1 R3 only 11 Repeat steps 8 9 for the brake resistor conductors Use only two phase conductors and the ground conductor...

Page 193: ...U T2 V T3 W MOTOR 12a 12b 12c PE L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 12a 12b 12c R3 R2 R1 Frame size lbf ft N m lbf ft N m lbf ft N m 2 6 3 5 1 1 1 5 0 7 1 0 R R 1 1 1 5 1 1 1 5 1 1...

Page 194: ...rx screwdriver 1a and lift the cover from the bottom outwards 1b and then up 1c IP55 UL Type 12 IP21 UL Type 1 IP21 UL Type 1 1b 1c 1 1a x8 1e 1d 1 1a 1c 1b 1 WARNING If you install the drive on any o...

Page 195: ...hipped with grommet cones pointing up they must be removed and inserted back pointing down Motor cabling 6 Prepare the ends of the cable as illustrated in the figure Note The bare shield will be groun...

Page 196: ...PE T1 U T2 V T3 W Frame size lbf ft N m M lbf ft N m 1 6 2 2 M5 11 1 15 R5 8a 8 8b Input power cabling 9 Strip the ends of the conductors Conduit 10 Slide the conductors through the conduit 11 Connect...

Page 197: ...install the shroud on the power terminals by putting the tabs at the top of the shroud in their counterparts on the drive frame 13a and then pressing the shroud in place 13b 13a 13b 13 Finalization 14...

Page 198: ...move the side plates of the cable box Remove the retaining screws 2a and slide the walls out 2b 2 2a 2a 2a 2a 2b 2b 1 3 Remove the shroud on the power cable terminals by releasing the clips with a scr...

Page 199: ...and green color PE 9 Slide the cable through the hole of the bottom plate and attach the grommet to the hole 10 Connect the motor cable Ground the shield 360 degrees by tightening the clamp of the po...

Page 200: ...hing and reinstalling the connectors page 200 Input power cabling 11 Strip the ends of the conductors Conduit 12 Slide the conductors through the conduit 13 Connect the conductors Connect the groundin...

Page 201: ...1 L2 and L3 Remove the combi screw that attaches the connector to its terminal post and pull the connector off Put the conductor under the connector pressure plate and pre tighten the conductor Put th...

Page 202: ...ection procedure R1 R9 WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur 1 Do the steps in section Electrical safety precautions...

Page 203: ...cable entry for the cables to be connected Attach cable conduits to the empty cable entry holes Slide the cables through the cable conduits 8 Frames R5 R9 Secure the cables mechanically at the clamps...

Page 204: ...INPUT PE MOTOR R R UDC W 3 T V 2 T U 1 T 3 L 2 L 1 L 11 11 7 3 9 5 10 6 4 R3 0 4 lbf ft MOTOR T1 U T2 V T3 W INPUT L1 L2 L3 BRAKE RES R R UDC 1 7 3 10 9 5 11 11 4 R1 R2 0 4 lbf ft 204 Electrical insta...

Page 205: ...UDC R T1 U T2 V T3 W L1 L2 L3 11 11 7 3 5 9 10 6 4 R4 0 4 lbf ft BRAKE RES T2 V T3 W MOTOR PE L1 L2 L3 INPUT BRAKE RES R UDC R T1 U T2 V T3 W MOTOR 6 11 10 5 9 11 4 3 R1 R3 0 4 lbf ft Electrical inst...

Page 206: ...R5 DC DC L1 L2 L3 T1 U T2 W T2 V 11 11 7 3 9 5 10 6 4 R5 0 4 lbf ft 206 Electrical installation North America...

Page 207: ...R6 R9 11 11 7 3 9 5 10 6 4 R6 R9 0 4 lbf ft Electrical installation North America 207...

Page 208: ...ets UL Type 12 To maintain UL Type 12 reinstall grommets top of the grommets downwards to all cable entry holes without conduits IP66 UL Type 4X Plug unused holes with a hole plug with IP66 UL Type 4X...

Page 209: ...b IP66 UL Type 4X Reinstall the cover 2 Tighten the retaining screw at the bottom with a T20 Torx screwdriver IP66 UL Type 4X Tighten and secure the 8 screws to 2 5 N m 1 8 lbf in with a T20 Torx scre...

Page 210: ...r 2 Reinstall the module cover Press the cover at the bottom 2a and tighten the retaining screws 2b IP55 UL Type 12 1 Reinstall the front cover Press the cover at the bottom 1a and tighten the retaini...

Page 211: ...1b 2 Slide the cover of the cable box on the module from below until the cover snaps into place 3 Reinstall the module cover Tighten the two retaining screws with a screwdriver IP55 UL Type 12 1 Rein...

Page 212: ...the control panel connector of the control unit as this can cause damage A PC with for example the Drive composer PC tool can be connected as follows 1 To connect a control panel to the unit either i...

Page 213: ...eshoot the drive using the DriveTune app from your phone Connecting a remote panel or chaining one panel to several drives You can connect a drive control panel remotely to the drive or chain the cont...

Page 214: ...214...

Page 215: ...rol unit Contents of this chapter This chapter contains the default I O connection diagram descriptions of the terminals and technical data for the drive control unit CCU 23 and CCU 24 8 Control unit...

Page 216: ...put 2 4 6 Analog outputs 7 9 Auxiliary voltage output di gital input common 10 12 DIGITAL IN Digital inputs 13 18 STO Safe torque off connection 34 38 Panel port control panel connection wired at the...

Page 217: ...connection 34 38 Internal air temperature NTC sensor connection AIR IN TEMP Internal fan 2 connection FAN2 Internal fan 1 connection FAN1 Panel port control panel connec tion wired at the factory to...

Page 218: ...configured AI2 5 Analog input circuit common AGND 6 Output frequency 0 20 mA AO1 7 Motor current 0 20 mA AO2 8 Analog output circuit common AGND 9 X2 X3 Aux voltage output and programmable digital in...

Page 219: ...sistors switch BIAS S5 X4 Safe Torque Off Safe torque off Factory connection Both circuits must be closed for the drive to start Refer to The Safe torque off function page 409 OUT1 34 34 35 36 37 38 6...

Page 220: ...6 Output frequency 0 20 mA AO1 7 Motor current 0 20 mA AO2 8 Analog output circuit common AGND 9 X2 X3 Aux voltage output and programmable digital inputs Aux voltage output 24 V DC max 250 mA 2 24V 10...

Page 221: ...afe Torque Off Safe torque off Factory connection Both circuits must be closed for the drive to start Refer to The Safe torque off function page 409 OUT1 34 34 35 36 37 38 6 6 OUT2 35 SGND 36 IN1 37 I...

Page 222: ...stant speed 1 28 26 Constant frequency 1 0 1 22 27 Constant speed 2 28 27 Constant frequency 2 1 0 22 28 Constant speed 3 28 28 Constant frequency 3 1 1 In scalar control default See Menu Primary sett...

Page 223: ...tance between conductors and shield is less than 200 pF per meter 60 pF per foot Foil or braided shields are acceptable Connect the cable to the EIA 485 terminal on the control board Obey these wiring...

Page 224: ...ne device preferably at the end on the bus must have the bias on 4 Connecting motor temperature sensors to the drive IEC EN 60664 requires double or reinforced insulation between the control unit and...

Page 225: ...ion are shown in the figure below External 24 V power supply NPN connection sink X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 0 V DC 24 V DC Internal 24 V power supply NPN co...

Page 226: ...by the drive auxiliary voltage output is shown below The sensor is supplied through its current output and the drive feeds the supply voltage 24 V DC Thus the output signal must be 4 20 mA not 0 20 m...

Page 227: ...Note Only 24 V DC can be used for STO Only PNP input configuration can be used Control unit 227...

Page 228: ...V DC logic levels 0 4 V 1 8 V Rin 3 kohm Max frequency 16 kHz Symmetrical signal duty cycle D 0 50 DI6 Term 18 Can be used as a digital or PTC input 12 24 V DC logic levels 0 3 V 1 8 V Rin 3 kohm Max...

Page 229: ...tputs AO1 and AO2 Term 7 and 8 Inaccuracy 1 of full scale in voltage and current modes Max 20 mA output Reference voltage output for analog inputs 10V DC Term 4 Inaccuracy 1 Connector pitch 5 mm maxim...

Page 230: ...61800 5 1 First edition Functional insulation IEC EN 61800 5 1 2007 UL 61800 5 1 First edition Below altitudes 4000 m 13123 ft The terminals on the control unit fulfill the Protective Extra Low Volta...

Page 231: ...AGND X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36...

Page 232: ...4 V 1 8 V Rin 3 kohm Max frequency 16 kHz Symmetrical signal duty cycle D 0 50 DI6 Term 18 Can be used as a digital or PTC input 12 24 V DC logic levels 0 3 V 1 8 V Rin 3 kohm Max frequency 16 kHz Sy...

Page 233: ...tputs AO1 and AO2 Term 7 and 8 Inaccuracy 1 of full scale in voltage and current modes Max 20 mA output Reference voltage output for analog inputs 10V DC Term 4 Inaccuracy 1 24 V DC logic levels 0 5 V...

Page 234: ...EN 61800 5 1 2007 UL 61800 5 1 First edition Functional insulation IEC EN 61800 5 1 2007 UL 61800 5 1 First edition The terminals on the control unit fulfill the Protective Extra Low Voltage PELV requ...

Page 235: ...O1 8 AO2 9 AGND X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1...

Page 236: ...236...

Page 237: ...u ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation commissioning or maintenance work WARNING Stop the drive an...

Page 238: ...htened to the correct torque There is an adequately sized protective earth ground conductor between the motor and the drive The conductor is connected to the correct terminal and the terminal is tight...

Page 239: ...es and regulations There are no tools foreign objects or dust from drilling inside the drive The area in front of the drive is clean the drive cooling fan cannot draw any dust or dirt inside Drive cov...

Page 240: ...240...

Page 241: ...ording to the start up instructions given in ACS580 01 drives quick installation and start up guide 3AXD50000527052 English or in the firmware manual For drives with resistor braking See also chapter...

Page 242: ...242...

Page 243: ...or consult your local ABB Service representative www abb com searchchannels Description of symbols Description Action Inspection visual inspection and maintenance action if needed I Performance of on...

Page 244: ...54 R R R Auxiliary cooling fan for circuit boards R4 v2 drive type 089A 4 page259 R R Auxiliary cooling fan LONGLIFE for circuit boards R5 page259 R6 R9 page 255 Fans IP55 UL Type 12 frames R1 to R9 R...

Page 245: ...intenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual drive inspections to...

Page 246: ...commissioning or maintenance work 1 Stop the drive and do the steps in section Electrical safety precautions page 24 before you start the work 2 Clean the exterior of the drive Use vacuum cleaner with...

Page 247: ...cleaner or disinfectant with ammonia chlorine or detergent base Wipe with a damp cloth if necessary hose down the drive to wash or rinse Avoid prolonged contact with chemicals especially to control p...

Page 248: ...ith antistatic hose and nozzle and wear a grounding wristband Using a normal vacuum cleaner creates static discharges which can damage circuit boards 1 Stop the drive and do the steps in section Elect...

Page 249: ...edges 1 Stop the drive and do the steps in section Electrical safety precautions page 24 before you start the work 2 Remove the fan but do not disconnect the wire See page 251 3 Apply cleaner down th...

Page 250: ...the speed of the fan matches the cooling needs This increases the life span of the fan Main fans are speed controlled When the drive is stopped the main fan runs at low speed until the drive cools do...

Page 251: ...l safety precautions page 24 before you start the work R1 R3 2 Lever the fan assembly off the drive frame with for example a screwdriver 2a and pull out the fan assembly 2b until you can unplug the fa...

Page 252: ...R4 1 Lever the fan assembly off the drive frame with for example a screwdriver 2a and pull out the fan assembly 2b 2 Install the fan assembly in reverse order 2a 252 Maintenance...

Page 253: ...minutes and then make sure by measuring that there is no voltage See section Electrical safety precautions page 24 before you start the work 2 Remove the two mounting screws of the fan mounting plate...

Page 254: ...ne Wait for 5 minutes and then make sure by measuring that there is no voltage See section Electrical safety precautions page 24 before you start the work 2 Remove the two mounting screws of the fan m...

Page 255: ...it from the power line Wait for 5 minutes and then make sure by measuring that there is no voltage See section Electrical safety precautions page 24 before you start the work 2 Remove the front cover...

Page 256: ...ntrol panel at the top 2c and pull it forward from the top edge 2d 3 Remove the front cover Loosen the retaining screws with a screwdriver 3a and lift the cover from the bottom outwards 3b and then up...

Page 257: ...a and open the cover 2b Press the retaining clip of the control panel at the top 2c and pull it forward from the top edge 2d 3 IP55 UL Type 12 Remove the front cover Loosen the retaining screw with a...

Page 258: ...3a 3b 3c 4 5 7 6 2d 2a 2b 2c 258 Maintenance...

Page 259: ...2 Remove the control panel Press the retaining clip of the IP55 panel cover 2a and open the cover 2b Press the retaining clip of the control panel at the top 2c and pull it forward from the top edge...

Page 260: ...al safety precautions page 24 before you start the work 2 Remove the front cover Loosen the retaining screws 16 pieces with a screwdriver 2a and lift the cover from the bottom outwards 2b and then up...

Page 261: ...ut cable fuse failure or a fault trip If you think that any capacitors in the drive have failed contact ABB Reforming the capacitors The capacitors must be reformed if the drive has not been powered e...

Page 262: ...remote control otherwise a fault will be generated and then remove the panel to be able to see the LEDs LED blinking LED lit and steady LEDs off Blinking Drive in an alarm state Green POWER Power sup...

Page 263: ...e functioning normally Connection between the drive and control panel may be faulty or lost or the panel and drive may be incompatible Check the control panel display Green Panel has no power Active f...

Page 264: ...IL PL classification of the safety function The following options exist Renewal of the whole drive and all optional functional safety module s and components Renewal of the components in the safety fu...

Page 265: ...is chapter This chapter contains the technical specifications of the drive including the ratings sizes and technical requirements provisions for fulfilling the requirements for CE UL and other approva...

Page 266: ...19 1 12 0 R1 012A 2 3 0 10 6 4 0 16 7 4 0 16 9 22 0 16 9 R1 018A 2 4 0 16 7 5 5 24 2 5 5 24 5 32 7 24 5 R2 025A 2 5 5 24 2 7 5 30 8 7 5 31 2 43 6 31 2 R2 032A 2 7 5 30 8 11 46 2 11 46 7 62 4 46 7 R3...

Page 267: ...R1 012A 2 1 5 6 8 11 8 R1 018A 2 2 2 9 6 17 3 R2 025A 2 4 0 15 2 30 4 R2 032A 2 5 5 22 42 R3 047A 2 7 5 28 55 R3 060A 2 11 42 81 R5 089A 2 15 54 111 R5 115A 2 18 5 68 137 R6 144A 2 22 80 153 R7 171A 2...

Page 268: ...11 0 25 0 30 6 25 0 R2 026A 4 11 0 24 6 15 0 30 4 15 0 32 0 44 3 32 0 R3 033A 4 15 0 31 6 18 5 36 1 18 5 38 0 56 9 38 0 R3 039A 4 18 5 37 7 22 0 42 8 22 0 45 0 67 9 45 0 R3 046A 4 22 45 30 58 30 62 81...

Page 269: ...11 0 21 0 20 0 15 0 27 0 37 8 27 0 R3 033A 4 20 0 15 0 27 0 25 0 18 5 34 0 48 6 34 0 R3 039A 4 25 0 18 5 34 0 30 0 22 0 44 0 61 2 40 0 R3 046A 4 30 22 40 40 30 52 76 52 R4 062A 4 30 22 40 40 30 52 72...

Page 270: ...Continuous rms output current allowing 10 overload for 1 minute every 10 minutes ILd Typical motor power in light duty use 10 overload The horsepower hp ratings apply to most NEMA 4 pole motors PLd C...

Page 271: ...0 59 4 25 74 8 107 74 8 R4 v2 075A 2 25 74 8 30 88 135 88 R5 088A 2 25 74 8 30 90 134 90 R4 v2 090A 2 30 88 0 40 114 158 114 R5 114A 2 40 114 50 143 205 143 R6 143A 2 50 143 60 169 257 169 R7 169A 2 6...

Page 272: ...343A 2 75 192 396 R9 396A 2 Output ratings Input rating Framesize ACS580 01 Heavy duty use Light duty use Max current PHd IHd PLd ILd Imax I1 hp A hp A A A 3 phase Un 480 V 440 480 V 0 75 1 6 1 0 2 1...

Page 273: ...4 v2 077A 4 50 65 60 77 117 77 R5 078A 4 60 77 75 96 139 96 R5 096A 4 75 96 100 124 173 124 R6 124A 4 100 124 125 156 223 156 R7 156A 4 125 156 150 180 281 180 R7 180A 4 150 180 200 240 324 240 R8 240...

Page 274: ...099A 6 100 99 125 125 178 125 R7 125A 6 125 125 150 144 225 144 R8 144A 6 150 144 200 192 259 192 R9 192A 6 200 192 250 242 346 242 R9 242A 6 250 242 250 271 411 271 R9 271A 6 Definitions Nominal outp...

Page 275: ...580 01 and ACS880 01 drives 3AXD50000916184 English Conversion tables for IEC and North American type codes Frame size North American type ACS580 01 IEC type ACS580 01 3 phase Un 230 V R1 04A6 2 04A7...

Page 276: ...52A 4 062A 4 R4 R4 v2 065A 4 073A 4 R5 078A 4 088A 4 R4 v2 077A 4 089A 4 R5 096A 4 106A 4 R6 124A 4 145A 4 R7 156A 4 169A 4 R7 180A 4 206A 4 R8 240A 4 246A 4 R8 260A 4 293A 4 R9 302A 4 293A 4 R9 361A...

Page 277: ...ted or IHd derated I2 or ILd or IHd x switching frequency derating x altitude derating x ambient temperature derating where no derating 1 0 Note The motor may have a derating on it too Example 1 IEC H...

Page 278: ...282 The derating factor for 1500 m is 1 1 10 000 m 1500 1000 m 0 95 The minimum size required becomes then I2 18 46 A 0 95 19 43 A 3 Surrounding air temperature derating IP21 UL Type 1 page 279 No de...

Page 279: ...ying the current given in the rating table by the derating factor k in the diagram below T 1 00 0 90 40 C 104 F 50 C 122 F k 0 80 15 C 5 F 0 85 0 95 IP21 UL Type 1 drive type 078A 4 099A 6 125A 6 144A...

Page 280: ...than the exceptions below In the temperature range 40 50 C 104 122 F the rated output current is derated by 1 for every added 1 C 1 8 F The output current can be calculated by multiplying the current...

Page 281: ...d by 2 5 for every added 1 C 1 8 F The output current can be calculated by multiplying the current given in the rating table by the derating factor k 0 90 k 0 80 0 75 0 85 0 95 T 40 C 104 F 50 C 122 F...

Page 282: ...the derating factor k which for x meters 1000 m x 4000 m is Altitude and surrounding air temperature At altitudes from 1000 4000 m 3281 13123 ft above sea level and temperature 40 C 104 F the derating...

Page 283: ...Installation site altitude page 350 Check also PELV limitation on relay output terminals above 2000 m 6562 ft see sections Isolation areas page 230 for frames R1 R5 and Isolation areas page 234 for fr...

Page 284: ...1 02A7 4 12A7 4 R1 0 48 0 65 1 1 1 018A 4 026A 4 R2 0 48 0 65 1 1 1 033A 4 046A 4 R3 0 64 0 82 1 1 1 062A 4 R4 0 48 0 65 1 1 1 062A 4 R4 v2 0 55 0 73 1 1 1 073A 4 R4 0 47 0 65 1 1 1 073A 4 089A 4 R4 v...

Page 285: ...2A1 4 012A 4 R1 0 48 0 65 1 1 1 014A 4 023A 4 R2 0 48 0 65 1 1 1 027A 4 044A 4 R3 0 64 0 82 1 1 1 052A 4 065A 4 R4 0 48 0 65 1 1 1 052A 4 R4 v2 0 55 0 73 1 1 1 077A 4 R4 0 47 0 65 1 1 1 065A 4 077A 4...

Page 286: ...size 16 kHz 12 kHz 8 kHz 4 kHz 2 kHz 1 kHz I2 A A A A A A A 3 phase Un 230 V 3 4 3 8 4 2 4 7 4 7 4 7 4 7 04A7 2 R1 4 8 5 4 6 0 6 7 6 7 6 7 6 7 06A7 2 R1 5 5 6 1 6 8 7 6 7 6 7 6 7 6 07A6 2 R1 8 6 9 6 1...

Page 287: ...2 0 16 3 25 0 25 0 25 0 25 0 026A 4 R2 N A 15 4 20 8 32 0 32 0 32 0 32 0 033A 4 R3 N A 18 2 24 7 38 0 38 0 38 0 38 0 039A 4 R3 N A 21 6 29 3 45 0 45 0 45 0 45 0 046A 4 R3 N A 39 7 51 62 62 62 62 062A...

Page 288: ...6 7 16 7 017A 2 R1 15 7 17 9 20 8 24 2 24 2 24 2 24 2 024A 2 R2 20 0 22 8 26 5 30 8 30 8 30 8 30 8 031A 2 R2 29 1 33 3 39 3 46 2 46 2 46 2 46 2 046A 2 R3 37 2 42 5 50 59 59 59 59 059A 2 R3 48 8 56 65...

Page 289: ...0 23 0 23 0 23 0 23 0 023A 4 R2 N A 13 0 17 6 27 0 27 0 27 0 27 0 027A 4 R3 N A 16 3 22 1 34 0 34 0 34 0 34 0 034A 4 R3 N A 21 1 28 6 44 0 44 0 44 0 44 0 044A 4 R3 N A 33 3 42 6 52 52 52 52 052A 4 R4...

Page 290: ...28 7 41 0 41 0 41 0 41 0 041A 6 R5 18 7 26 5 36 4 52 52 52 52 052A 6 R5 22 3 31 6 43 4 62 62 62 62 062A 6 R5 27 7 39 3 54 77 77 77 77 077A 6 R5 N A 49 5 65 99 99 99 99 099A 6 R7 N A 63 83 125 125 125...

Page 291: ...G IEC 60269 Input current Min short circuit current1 ACS580 01 IEC 60269 size ABB type Voltage rating I2t Nominal current V A2s A A A 3 phase Un 230 V 000 OFAF000H25 500 2500 25 4 7 200 04A7 2 000 OFA...

Page 292: ...25 0 256 026A 4 000 OFAF000H40 500 7700 40 32 0 320 033A 4 000 OFAF000H50 500 16000 50 38 0 400 039A 4 000 OFAF000H63 500 20100 63 45 0 500 046A 4 000 OFAF000H80 500 37500 80 62 800 062A 4 000 OFAF00...

Page 293: ...0 170M1566 690 2550 80 60 280 060A 2 1 170M3815 690 15000 200 89 700 089A 2 000 170M1569 690 16000 160 91 700 091A 2 1 170M3815 690 15000 200 115 700 115A 2 1 170M3817 690 46500 315 144 1000 144A 2 2...

Page 294: ...0M1568 690 8500 125 73 480 073A 4 000 170M1569 690 16000 160 88 700 088A 4 000 170M1569 690 16000 160 89 700 089A 4 1 170M3817 690 46500 315 106 1280 106A 4 1 170M3817 690 46500 315 145 1280 145A 4 2...

Page 295: ...0 40 25 0 120 026A 4 000 170M1315 690 1450 63 32 0 170 033A 4 000 170M1315 690 1450 63 38 0 170 039A 4 000 170M1316 690 2550 80 45 0 280 046A 4 000 170M1417 690 4650 100 62 380 062A 4 000 170M1318 690...

Page 296: ...it Ik2 ph Network line to line voltage V U Cable resistance ohm Rc Zk zk Un 2 Sn transformer impedance ohm Zk Transformer impedance zk Transformer rated voltage V Un Nominal apparent power of the tran...

Page 297: ...2 ohm km 13 94 mohm Xc 170 410 V 2 67 66 mohm 2 22 19 mohm 13 94 mohm 2 Ik2 ph 2 7 kA The calculated short circuit current 2 7 kA is higher than the minimum short circuit current of the drive aR fuse...

Page 298: ...same electrical characteristics ABB does not assume any liability whatsoever for the correct function and protection with circuit breakers not listed below Furthermore if the recommendations given by...

Page 299: ...SDA054141R1 320 320 T4 65 T4 L 320 PR221DS LS I In 320 3p F F 206A 4 1SDA054365R1 400 400 T5 65 T5 L 400 PR221DS LS I In 400 3p F F 246A 4 1SDA054420R1 630 630 T5 65 T5 L 630 PR221DS LS I In 630 3p F...

Page 300: ...600 100 74 8 075A 2 T JJS 150 600 150 88 0 088A 2 T JJS 150 600 150 90 090A 2 T JJS 150 600 150 114 114A 2 T JJS 200 600 200 143 143A 2 T JJS 250 600 250 169 169A 2 T JJS 300 600 300 211 211A 2 T JJS...

Page 301: ...80 180A 4 T JJS 350 600 350 240 240A 4 T JJS 400 600 400 260 260A 4 T JJS 500 600 500 302 302A 4 T JJS 500 600 500 361 361A 42 T JJS 600 600 600 414 414A 42 3 phase U1 500 600 V Pn at Un 575 V 60 Hz T...

Page 302: ...t protection 4 The recommended size or smaller UL listed 248 fast acting time delay or high speed fuses must be used to maintain the UL listing of the drive Additional protection can be used Refer to...

Page 303: ...e minimum volume CB voltage CB maximum current Input current Frame size ACS580 01 65 kA 240 V in3 in3 V A A 3 phase U1 200 240 V Pn at Un 208 230 V 60 Hz XT2N 025 561 240 25 4 6 R1 04A6 2 XT2N 025 561...

Page 304: ...27 0 R3 027A 4 23 2 0 512 106 XT2H 070 1011 27720 480 70 34 0 R3 034A 4 23 2 0 512 106 XT2H 070 1011 27720 480 70 44 0 R3 044A 4 23 2 0 512 106 XT2H 125 1669 30240 480 125 52 R4 R4 v2 052A 4 23 2 0 51...

Page 305: ...600 125 62 R5 062A 6 31 5 1 2 106 XT4V 125 2030 16200 600 125 77 R5 077A 6 31 5 1 2 106 XT4V 200 3369 18900 600 200 99 R7 099A 6 31 5 1 2 106 XT4V 200 3369 18900 600 200 125 R7 125A 6 31 5 1 2 106 XT4...

Page 306: ...esents the number of poles for the breaker Options allowed are 3 and 4 Symbol represents trip units Trip units allowed include A thru C E thru L P thru Z If using Ekip breakers set the overload curren...

Page 307: ...es above 17 For 480 V drives Only R9 frame drives with serial numbers beginning 1204109256 when built in Finland and beginning 22106xxxxx when built in the U S may be protected with circuit breakers l...

Page 308: ...369 252 589 727 549 548 R6 119 1 14 57 11 18 25 25 34 65 23 67 23 62 54 370 284 641 880 601 600 R7 152 1 15 47 11 81 28 39 37 99 26 66 26 77 69 393 300 721 965 677 680 R8 213 9 16 46 14 96 29 19 37 60...

Page 309: ...78 13 03 15 87 4 8 233 128 331 403 R1 5 10 2 56 15 0 9 41 5 04 21 49 17 01 19 80 6 8 239 128 432 503 R2 8 16 2 52 28 7 9 33 8 11 20 93 19 29 17 95 13 0 237 206 490 456 R3 8 59 2 83 44 1 10 43 7 99 27...

Page 310: ...hood UL Type 12 R6 R9 UL Type 12 R4 R5 UL Type 12 R1 R3 UL Type 12 R1 R3 HW H5 HH HW H5 HH HW H5 HH HW H5 HH Symbols R3 R4 Height front R1 R21 and R5 R9 Height front with cable conduit box H3 R3 R4 He...

Page 311: ...1 W H Weight D2 D1 W H lb in in in in kg mm mm mm mm 26 11 05 9 79 8 19 20 55 11 8 281 249 208 522 R1 32 11 48 10 22 8 19 23 86 14 5 292 260 208 606 R2 58 11 40 10 25 10 91 25 47 26 4 289 260 277 647...

Page 312: ...Symbols Height back with cable conduit box H Width W Depth D H D H W Dimensions and weights with main switch and EMC C1 filter options F278 F316 E223 IP55 Frame size Weight D W H4 H3 lb kg in mm in m...

Page 313: ...6 R4 7 53 191 6 81 173 4 89 124 11 42 290 30 55 776 R5 7 53 191 6 67 170 7 63 194 14 72 374 26 46 672 R6 8 32 211 6 65 169 7 67 19 15 98 406 28 43 722 R7 8 22 209 7 22 184 7 95 202 17 46 433 32 01 814...

Page 314: ...Type 1 D3 D2 D1 W H D2 D1 Dimensions with flange option kit C135 IP66 UL Type 4X Frame size D3 D2 D1 W H in mm in mm in mm in mm in mm 0 35 9 3 88 99 5 41 137 10 71 272 25 32 643 R1 0 35 9 4 31 110 5...

Page 315: ...Flange mounting kit installation supplement 3AXD50000019100 English 2 Regarding flange mounting The outside of the cabinet sets the limit for vertical positioning since that is where the cooling is r...

Page 316: ...1 150 11 8 300 6 10 155 R7 0 0 11 8 300 7 87 200 5 91 150 11 8 300 6 10 155 R8 0 0 11 8 300 7 87 200 5 91 150 11 8 300 7 87 200 R9 1 Free space below is always measured from the drive frame not from t...

Page 317: ...drive frame not from the cable box Free space IP55 UL Type 12 1 Frame size Horizontal mounting Between2 Below2 3 Above2 in mm in mm in mm 1 18 7 87 30 200 3 39 86 5 91 150 R1 1 18 7 87 30 200 3 39 86...

Page 318: ...50 R2 7 9 200 1 2 30 2 0 50 7 9 200 R3 Losses cooling data and noise The air flow direction is from bottom to top Cooling air flow heat dissipation and noise for stand alone drives This table shows ty...

Page 319: ...50 6824 2000 171A 2 R7 67 265 450 9738 2854 213A 2 R8 65 324 550 12185 3571 276A 2 3 phase Un 400 or 480 V R1 59 25 43 150 44 02A7 4 R1 59 25 43 174 51 03A4 4 R1 59 25 43 205 60 04A1 4 R1 59 25 43 290...

Page 320: ...es at 90 of the motor nominal frequency and 100 of the drive nominal output current IEC IP66 UL Type 4X Frame size Noise Air flow Typical heat dissipa tion1 ACS580 01 dB A CFM m3 h BTU h W 3 phase Un...

Page 321: ...17 BTU h for R1 and R2 add 12 W for R3 41 BTU h UL NEC IP21 and IP55 UL Type 1 and 12 Frame size Noise Air flow Typical heat dissipa tion1 ACS580 01 BTU h W dB A CFM m3 h 3 phase U1 200 240 V Pn at U...

Page 322: ...3 242 71 04A8 4 R1 59 25 43 351 103 07A6 4 R1 59 25 43 682 200 012A 4 R2 64 59 101 812 238 014A 4 R2 64 59 101 1167 342 023A 4 R3 76 105 179 1317 386 027A 4 R3 76 105 179 1522 446 034A 4 R3 76 105 179...

Page 323: ...64 59 101 1099 322 017A 6 R3 75 105 179 1467 430 022A 6 R3 75 105 179 1788 524 027A 6 R3 75 105 179 2112 619 032A 6 R5 63 82 139 2849 835 041A 6 R5 63 82 139 3494 1024 052A 6 R5 63 82 139 4231 1240 06...

Page 324: ...1 440 480 V Pn at Un 480 V 60 Hz R1 59 25 43 126 37 02A1 4 B066 R1 59 25 43 160 47 03A0 4 B066 R1 59 25 43 177 52 03A5 4 B066 R1 59 25 43 242 71 04A8 4 B066 R1 59 25 43 351 103 07A6 4 B066 R1 59 25 43...

Page 325: ...55 UL Type 1 and 12 Frame size Air flow C135 Heat dissipation C135 ACS580 01 Front Heatsink Front Heatsink CFM m3 h CFM m3 h W W 3 phase Un 400 or 480 V R1 TBA TBA TBA TBA 23 20 02A7 4 R1 TBA TBA TBA...

Page 326: ...1150 524 4220 363A 4 R9 100 170 677 1150 623 5330 430A 4 IEC IP66 UL Type 4X Frame size Air flow C135 Heat dissipation C135 ACS580 01 Front Heatsink Front Heatsink CFM m3 h CFM m3 h W W 3 phase Un 230...

Page 327: ...BA TBA TBA 82 439 039A 4 B063 R3 TBA TBA TBA TBA 92 578 046A 4 B063 UL NEC IP21 and IP55 UL Type 1 and 12 Frame size Air flow with flange kit Heat dissipation with flange kit ACS580 01 Front Heatsink...

Page 328: ...50 223 1758 156A 4 R7 44 75 265 450 266 2464 180A 4 R8 71 120 324 550 326 2743 240A 4 R8 71 120 324 550 391 3601 260A 4 R9 100 170 677 1150 340 2849 302A 4 R9 100 170 677 1150 524 4220 361A 4 R9 100 1...

Page 329: ...4 B066 R1 TBA TBA TBA TBA 28 181 012A 4 B066 R2 TBA TBA TBA TBA 43 192 014A 4 B066 R2 TBA TBA TBA TBA 54 322 023A 4 B066 R3 TBA TBA TBA TBA 71 418 027A 4 B066 R3 TBA TBA TBA TBA 82 439 034A 4 B066 R3...

Page 330: ...16 16 1 5 16 16 0 5 0 5 30 1 R2 1 5 35 35 3 5 35 35 0 5 0 5 30 1 R3 2 9 35 35 5 5 70 1 5 1 5 45 1 R4 v2 2 2 15 70 6 45 1 R5 9 8 180 30 150 25 45 1 R6 9 8 180 40 240 95 54 1 R7 9 8 180 40 2 150 2 50 4...

Page 331: ...25 2 5 40 1 R3 3 phase Un 400 or 480 V 1 5 16 16 6 2 25 2 5 32 1 R1 1 5 16 16 6 2 25 2 5 32 1 R2 1 5 35 35 6 2 25 2 5 40 1 R3 1 Maximum cable diameter accepted For the entry plate hole diameters see...

Page 332: ...5 3 70 1 5 1 5 39 1 R4 v2 15 M5 70 6 39 1 R5 30 M8 150 25 45 1 R6 30 M10 240 95 54 1 R7 40 M10 2 150 2 50 45 2 R8 70 M12 2 240 2 95 54 2 R9 1 Maximum cable diameter accepted For the entry plate hole d...

Page 333: ...1 2 18 2 6 2 20 1 73 1 R3 2 1 2 12 3 0 1 20 1 98 1 R4 2 1 2 12 4 0 1 20 2 01 1 R4 v2 1 6 3 3 11 1 1 0 6 2 01 1 R5 7 2 350 MCM 3 22 1 300 MCM 4 2 44 1 R6 7 2 350 MCM 3 29 5 500 MCM 3 0 2 99 1 R7 7 2 2...

Page 334: ...Make sure the installation complies with local laws and regulations 3 Either cable lug not provided R5 or cable clamp R6 R9 is used for grounding For IP66 UL Type 4X with disconnect option input cable...

Page 335: ...e can be increased to 2 0 in 1 1 2 conduit Note For the tightening torques of the grounding terminals see sections Connection procedure frames R1 R4 page 186 Connection procedure frame R5 page 194 and...

Page 336: ...2 44 2 R9 3 phase U1 525 600 V Pn at Un 575 V 60 Hz 1 1 3 6 20 1 11 1 R2 2 6 3 2 20 1 38 1 R3 11 1 M5 1 0 6 1 73 1 R5 29 5 M10 500 MCM 3 0 2 44 1 R7 29 5 M10 2 300 MCM 2 1 0 2 44 2 R8 51 6 2 500 MCM...

Page 337: ...1 mm2 mm2 3 phase Un 230 V 3 1 5 1 5 R1 04A7 2 3 1 5 1 5 R1 06A7 2 3 1 5 1 5 R1 07A6 2 3 1 5 1 5 R1 012A 2 3 2 5 2 5 R1 018A 2 3 4 0 4 0 R2 025A 2 3 6 0 6 0 R2 032A 2 3 10 10 R3 047A 2 3 16 16 R3 060A...

Page 338: ...e cable sizing is based on max 6 cables laid on a cable ladder side by side ambient temperature 30 C PVC insulation surface temperature 70 C EN 60204 1 and IEC 60364 5 52 2001 For other conditions siz...

Page 339: ...114A 2 3 0 R6 143A 2 4 0 R7 169A 2 300 MCM R7 211A 2 2 2 0 R8 273A 2 2 250 MCM R9 343A 2 2 300 MCM R9 396A 2 3 phase U1 440 480 V Pn at Un 480 V 60 Hz 14 R1 02A1 4 14 R1 03A0 4 14 R1 03A5 4 14 R1 04A8...

Page 340: ...260A 4 2 3 0 R9 302A 4 2 4 0 R9 361A 4 2 300 MCM R9 414A 4 3 phase U1 525 600 V Pn at Un 575 V 60 Hz 14 R2 02A7 6 14 R2 03A9 6 14 R2 06A1 6 14 R2 09A0 6 14 R2 011A 6 10 R2 017A 6 10 R3 022A 6 8 R3 02...

Page 341: ...rature of conductor in continuous use Voltage 600 V AC cable is accepted for up to 500 V AC Terminal and entry data for the control cables IEC Control cable entries wire sizes and tightening torques T...

Page 342: ...14 0 67 4 R8 0 4 26 14 0 4 26 14 0 67 4 R9 Electrical power network specification ACS580 01 xxxx 2 drives Input voltage range 3 208 240 V AC 10 15 IEC This is indicated in the type designation label...

Page 343: ...um allowable prospective short circuit current is 65 kA when protected by fuses given in the fuse tables Rated conditional short circuit current Icc IEC 61800 5 1 US and Canada The drive is suitable f...

Page 344: ...0 1 0 4 0 04A1 4 R1 1 4 1 4 5 6 05A7 4 R1 1 8 1 8 7 2 07A3 4 R1 2 2 2 3 9 4 09A5 4 R1 3 5 3 1 12 6 12A7 4 R2 4 1 4 1 17 0 018A 4 R2 6 7 6 1 25 0 026A 4 R3 7 9 7 8 32 0 033A 4 R3 9 9 9 2 38 0 039A 4 R...

Page 345: ...tion for the motor connection per IEC EN 61800 5 1 and UL 61800 5 1 Short circuit current protec tion IEC EN 61800 5 1 0 500 Hz This is indicated in the type designation label as output frequency leve...

Page 346: ...600 V drives the maximum motor cable length is 100 m 330 ft for frame R2 and 200 m 660 ft for frame R3 Note 1 In multimotor systems the calculated sum of all motor cable lengths must not exceed the ma...

Page 347: ...imits for Category C21 Standard drive with an internal EMC filter See notes 1 2 and 3 330 100 R1 330 100 R2 330 100 R3 330 100 R4 R4 v2 330 100 R5 492 150 R6 492 150 R7 492 150 R8 492 150 R9 EMC limit...

Page 348: ...ected Brake resistor connection data for frames R1 R3 The brake resistor output is conditionally short circuit proof by IEC EN 61800 5 1 Rated conditional short circuit current as defined in IEC 61439...

Page 349: ...design drivesmotors abb com Protection classes for module IP21 standard Degrees of protection IEC EN 60529 IP20 option P940 P944 IP55 option B056 UL Type 1 Enclosure types UL 50 50E UL Open Type optio...

Page 350: ...0 158 F 15 50 C 5 122 F 0 15 C 32 5 F No frost allowed See section Electric alratings page266 Air temperature Max 95 Max 95 5 95 Relative humidity No condensation allowed Maximum allowed relative humi...

Page 351: ...k incline impact 1 1 m s 3 61 ft s Shock rotational edge drop 200 mm 7 9 in 1 For symmetrically grounded TN S systems TT systems and ungrounded or symmetrically high resistance grounded IT systems See...

Page 352: ...als for large wall mounted drives and converter modules Cardboard heavy duty quality with wet strength glue Plywood Wood PP strapping PE VCI foil Metal fixing clamps screws Package materials for optio...

Page 353: ...information contact your local ABB distributor or consult European Chemicals Agency s SCIP database to find out which SVHCs are used in the drive and to find out where those components are located Con...

Page 354: ...quirements and specific test methods IEC EN 61800 3 2017 Adjustable speed electrical power drive systems Part 5 1 Safety requirements electrical thermal and energy IEC EN 61800 5 1 2007 Adjustable spe...

Page 355: ...IP symbol including an Environment Friendly Use Period EFUP Product is compliant with the People s Republic of China Electronic Industry Standard SJ T 11364 2014 about hazardous substances The EFUP is...

Page 356: ...C product standard EN 61800 3 2004 A1 2012 covers requirements stated for drives See section Compliance with the EN 61800 3 2004 A1 2012 below The declaration of conformity 3AXD10000302784 is availabl...

Page 357: ...professional is a person or organization having necessary skills in installing and or starting up power drive systems including their EMC aspects Drive of category C3 drive of rated voltage less than...

Page 358: ...e with the EMC filter connected to a system that the filter is not suitable for This can cause danger or damage the drive Note Do not install the drive with the ground to phase varistor connected to a...

Page 359: ...he primary and secondary windings can be used 1 2 3 4 5 6 7 8 9 4 6 Equipment 6 Medium voltage network 1 Supply transformer 7 Neighboring network 2 Static screen 8 Point of measurement 3 Drive 9 Low v...

Page 360: ...ls and electrically conductive dust For IP66 UL Type 4X drives The drive can be used outdoors if protected from the heat of the sun and indoors or outdoors in a dusty environment The surface has been...

Page 361: ...II To maintain the environment integrity of the enclosure replace the cable grommets with field installed industrial conduit hubs or closure plates required by the enclosure type or better Design life...

Page 362: ...llation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft...

Page 363: ...Dimension drawings Contents of this chapter This chapter shows the dimension drawings of the ACS580 01 Note The dimensions are given in millimeters and inches 13 Dimension drawings 363...

Page 364: ...Frame R1 IP21 UL Type 1 3AXD10000601652 364 Dimension drawings...

Page 365: ...Frame R1 IP55 UL Type 12 3AXD10000601699 Dimension drawings 365...

Page 366: ...Frame R1 IP55 F278 UL Type 12 366 Dimension drawings...

Page 367: ...Frame R1 IP66 UL Type 4X B066 3AXD50001012694 Dimension drawings 367...

Page 368: ...Frame R1 IP66 UL Type 4X B063 3AXD50001012694 368 Dimension drawings...

Page 369: ...Frame R1 IP66 UL Type 4X C193 3AXD50001012694 Dimension drawings 369...

Page 370: ...Frame R2 IP21 UL Type 1 3AXD10000602398 370 Dimension drawings...

Page 371: ...Frame R2 IP55 UL Type 12 3AXD10000602401 Dimension drawings 371...

Page 372: ...Frame R2 IP55 F278 UL Type 12 372 Dimension drawings...

Page 373: ...Frame R2 IP66 UL Type 4X B066 3AXD50000999286 Dimension drawings 373...

Page 374: ...Frame R2 IP66 UL Type 4X B063 3AXD50000999286 374 Dimension drawings...

Page 375: ...Frame R2 IP66 UL Type 4X C193 3AXD50000999286 Dimension drawings 375...

Page 376: ...Frame R3 IP21 UL Type 1 3AXD10000602466 376 Dimension drawings...

Page 377: ...Frame R3 IP55 UL Type 12 3AXD10000602519 Dimension drawings 377...

Page 378: ...Frame R3 IP55 E223 UL Type 12 378 Dimension drawings...

Page 379: ...Frame R3 IP55 F278 F316 UL Type 12 Dimension drawings 379...

Page 380: ...Frame R3 IP66 UL Type 4X B066 3AXD50001013059 380 Dimension drawings...

Page 381: ...Frame R3 IP66 UL Type 4X B063 3AXD50001013059 Dimension drawings 381...

Page 382: ...Frame R3 IP66 UL Type 4X C193 3AXD50001013059 382 Dimension drawings...

Page 383: ...Frame R4 IP21 UL Type 1 3AXD10001330082 Dimension drawings 383...

Page 384: ...Frame R4 IP55 UL Type 12 3AXD10001330271 384 Dimension drawings...

Page 385: ...Frame R4 IP55 E223 UL Type 12 3AXD10001373680 Dimension drawings 385...

Page 386: ...Frame R4 IP55 F278 F316 UL Type 12 3AXD10001373680 386 Dimension drawings...

Page 387: ...Frame R5 IP21 UL Type 1 3AXD10000427933 Dimension drawings 387...

Page 388: ...Frame R5 IP55 UL Type 12 3AXD10000386017 388 Dimension drawings...

Page 389: ...Frame R5 IP55 E223 UL Type 12 Dimension drawings 389...

Page 390: ...Frame R5 IP55 F278 F316 UL Type 12 390 Dimension drawings...

Page 391: ...Frame R6 IP21 UL Type 1 3AXD10000258705 Dimension drawings 391...

Page 392: ...Frame R6 IP55 UL Type 12 3AXD10000330667 392 Dimension drawings...

Page 393: ...Frame R7 IP21 UL Type 1 3AXD10000258995 Dimension drawings 393...

Page 394: ...Frame R7 IP55 UL Type 12 3AXD10000330932 394 Dimension drawings...

Page 395: ...Frame R8 IP21 UL Type 1 3AXD10000287670 Dimension drawings 395...

Page 396: ...Frame R8 IP55 UL Type 12 3AXD10000332446 396 Dimension drawings...

Page 397: ...Frame R9 IP21 UL Type 1 3AXD10000287428 Dimension drawings 397...

Page 398: ...Frame R9 IP55 UL Type 12 3AXD10000334310 398 Dimension drawings...

Page 399: ...gram Energy consumption by the resistor losses lowers the voltage until the resistor can be disconnected Resistor braking frames R1 R3 Planning the braking system Selecting the brake resistor Frames R...

Page 400: ...e W PRmax average power during the braking cycle W PRave energy conducted into the resistor during a single braking pulse J ERpulse length of the braking pulse s ton length of the braking cycle s T Th...

Page 401: ...D HT 406 39R UL 10 52 22 026A 4 Danotherm CBT H 560 D HT 406 19R 15 37 16 033A 4 Danotherm CBT H 760 D HT 406 16R 20 27 10 039A 4 Danotherm CBT H 760 D HT 406 16R 25 22 10 046A 4 UL NEC Reference res...

Page 402: ...Un 575 V Danotherm CBR V 330 D T 406 78R UL 2 09 1 5 600 60 02A7 6 Danotherm CBR V 330 D T 406 78R UL 2 7 2 2 450 60 03A9 6 Danotherm CBR V 330 D T 406 78R UL 5 4 4 0 225 60 06A1 6 Danotherm CBR V 330...

Page 403: ...ABB has not verified that the EMC requirements are fulfilled with external user defined brake resistors and cabling The EMC compliance of the complete installation must be considered by the customer...

Page 404: ...resistor overheats This is essential for safety since the drive will not otherwise be able to interrupt the main supply if the chopper remains conductive in a fault situation An example wiring diagram...

Page 405: ...sure that there is sufficient ventilation New brake resistors can have a protective grease coating When the resistor warms up for the first time the grease burns off and can produce some smoke Set th...

Page 406: ...3 NBRA 658 171A 2 2xSAFUR210F575 64 2 3 1 3 NBRA 658 213A 2 2xSAFUR210F575 78 1 9 0 9 NBRA 658 276A 2 3 phase Un 400 or 480 V 380 415 V 440 480 V Built in with the brake chopper 30 18 1 7 8 ACS BRK D...

Page 407: ...V Pn at Un 480 V Built in with the brake chopper 30 18 1 7 8 052A 4 Built in with the brake chopper 42 13 1 7 8 065A 4 077A 4 Built in with the brake chopper 51 10 7 7 8 078A 4 SAFUR125F500 63 8 7 1...

Page 408: ...ot use a brake resistor with a resistance below the minimum value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the low resista...

Page 409: ...ng or work on non electrical parts of the machinery without switching off the power supply to the drive When activated the Safe torque off function disables the control voltage for the power semicondu...

Page 410: ...ammable electronic safety related systems Part 2 Requirements for electrical electronic programmableelectronicsafety related systems IEC 61508 2 2010 Functional safety Safety instrumented systems for...

Page 411: ...nical data of the control unit Connection principle Single ACS580 01 drive internal power supply OUT1 24 V DC SGND STO UDC UDC K 2 1 3 4 OUT2 24 V DC IN1 IN2 34 35 36 37 38 Drive 1 Control unit 2 Cont...

Page 412: ...DC IN1 IN2 34 35 36 37 38 24 V DC K Drive 1 Control unit 2 Control logic 3 To motor 4 Activation switch K Wiring examples Single ACS580 01 drive internal power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT...

Page 413: ...y relay K Single ACS580 01 drive external power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND K 2 24 V DC 1 OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO Drive 1 Safety PLC 2 Safety relay K The Safe torque...

Page 414: ...supply 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO K 24 V DC 24 V DC 2 1 STO 2 1 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 Drive 1 Control unit 2 Activation sw...

Page 415: ...ply 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO K 24 V DC 24 V DC 2 1 STO 2 1 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 24 V DC Drive 1 Control unit 2 Activatio...

Page 416: ...00 m 1000 ft between activation switch K and drive control unit 60 m 200 ft between multiple drives 60 m 200 ft between external power supply and first control unit Note A short circuit in the wiring...

Page 417: ...this occurs Note This parameter does not affect the operation of the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon remova...

Page 418: ...dures and report must be documented and signed by this person Validation test reports Signed validation test reports must be stored in the logbook of the machine The report shall include documentation...

Page 419: ...otor is stopped Close the STO circuit Reset any active faults Restart the drive and check that the motor runs normally Test the operation of the failure detection of the drive The motor can be stopped...

Page 420: ...her voltage sources WARNING The drive cannot detect or memorize any changes in the STO circuitry when the drive control unit is not powered or when the main power to the drive is off If both STO circu...

Page 421: ...other functions of the drive The Safe torque off function is ineffective against deliberate sabotage or misuse The Safe torque off function has been designed to reduce the recognized hazardous conditi...

Page 422: ...rity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months The STO function of the drive does not contain any elec...

Page 423: ...on function is performed and the drive trips on an FA81 or FA82 fault An attempt to use the STO in a non redundant manner for example activating only one channel will trigger the same reaction See the...

Page 424: ...ty data The safety data for the Safe torque off function is given below Note The safety data is calculated for redundant use and applies only if both STO channels are used 424 The Safe torque off func...

Page 425: ...99 90 2856 1 14E 04 5 69E 05 2 28E 05 3 94E 09 e 3 3 R5 1 40E 10 6 43E 08 1 40E 12 20 80 1 3 99 90 9380 1 72E 04 8 59E 05 3 44E 05 3 92E 09 e 3 3 R6 R7 R8 R9 U n 400 V 2 89E 08 6 06E 08 1 53E 08 20 8...

Page 426: ...0 1 3 99 90 2920 1 12E 04 5 57E 05 2 24E 05 2 67E 09 e 3 3 R2 2 89E 08 6 06E 08 1 53E 08 20 80 1 3 99 90 2840 1 15E 04 5 72E 05 2 30E 05 2 61E 09 e 3 3 R3 1 36E 08 6 06E 08 1 53E 08 20 80 1 3 99 90 28...

Page 427: ...er 31 22 delay 1000 ms Terms and abbreviations Description Reference Term or abbreviation Classification of the safety related parts of a control system in respect of their resistance to faults and th...

Page 428: ...61508 SIL Safe torque off IEC EN 61800 5 2 STO Proof test interval T1 is a parameter used to define the probabilistic failure rate PFH or PFD for the safety function or subsystem Performing a proof t...

Page 429: ...n of conformity fulfil s the relevant provisions of other European Union Directives which are notified in Single EU Declaration of conformity 3AXD10000497690 Authorized to compile the technical file A...

Page 430: ...imited Daresbury Park Cheshire United Kingdom WA4 4BT Functional safety of electrical electronic programmable electronic safety related systems Adjustable speed electrical power drive systems Part 5 2...

Page 431: ...start up the optional CAIO 01 multifunction extension module The chapter also contains diagnostics and technical data Product overview The CAIO 01 bipolar analog I O module expands the inputs and out...

Page 432: ...signal AI3 82 Cable shield connection SHIELD 93 Cable shield connection SHIELD 83 Analog output 4 signal AO4 94 Analog input 4 positive signal AI4 84 Analog ground potential AGND 95 Analog input 4 neg...

Page 433: ...tion modules page 164 Electrical installation WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Stop the drive and do the steps...

Page 434: ...of 15 02 is CAIO 01 set the value of parameter 15 01 to CAIO 01 You can now see the parameters of the extension module in group 15 I O extension module 3 Set the parameters of analog inputs AI3 AI4 A...

Page 435: ...conditions Cardboard Package Analog inputs 80 82 83 85 86 88 1 5 mm2 Maximum wire size 11 V 11 V Input voltage AI and AI 22 mA 22 mA Input current AI and AI 200 kohm voltage mode 100 ohm current mode...

Page 436: ...Isolation areas 2 2 2 Plugged to drive control unit SLOT 2 1 Reinforced insulation IEC 61800 5 1 2007 436 Optional I O extension and adapter modules...

Page 437: ...Dimension drawings The dimensions are in millimeters Optional I O extension and adapter modules 437...

Page 438: ...to respective unipolar analog inputs 0 10 V which can be connected to the drive control unit It offers no additional inputs Layout 1 1 3 1 5 2 4 6 3 7 Analog outputs 3 Analog inputs 1 Analog output 3...

Page 439: ...modules page 164 Electrical installation WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Stop the drive and do the steps in se...

Page 440: ...arameters for a bipolar speed reference ranging from 50 Hz to 50 Hz with detection of a wire break between the adapter module and the control unit of the drive Default Setting Parameter 4 000 mA or 0...

Page 441: ...83 85 1 5 mm2 Maximum wire size 10 V 10 V Input voltage AI and AI 200 kohm Input resistance Optional cable shield connection Analog outputs 86 88 89 91 1 5 mm2 Maximum wire size 0 V 10 V Output voltag...

Page 442: ...1 2007 Functional insulation IEC 61800 5 1 2007 CBAI 01 1 AO3 AO4 AI4 AI4 2 Plugged to drive control unit SLOT2 1 Switch 2 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1...

Page 443: ...the optional CHDI 01 multifunction extension module The chapter also contains diagnostics and technical data Product overview The CHDI 01 115 230 V digital input extension module expands the inputs o...

Page 444: ...1 Normally open NO RO4A 52 Neutral point NEUTRAL 1 72 Common C RO5C 53 115 230 V input 3 HDI9 73 Normally closed NC RO5B 54 115 230 V input 4 HDI10 74 Normally open NO RO5A 55 Neutral point NEUTRAL 1...

Page 445: ...before you start the work Necessary tools Screwdriver and a set of suitable bits Wiring Connect the external control cables to the applicable module terminals Ground the outer shield of the control ca...

Page 446: ...ning A7AB Extension I O configuration failure Technical data Into an option slot on the drive control unit Installation IP20 UL Type 1 Degree of protection See the drive technical data Ambient conditi...

Page 447: ...HDI 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches Optional I O extension...

Page 448: ...xtension module has an external power supply interface which can be used to power up the drive control unit in case the drive power supply is not on If you do not need the backup power supply you do n...

Page 449: ...Digital or frequency out put DO1 OUT 43 Normally open NO RO5B 55 Ground earth potential DO1 SGND 44 1 Digital output connection example 2 An externally supplied frequency indicator which provides for...

Page 450: ...l unit is powered using an external 24 V AC supply Start up Setting the parameters 1 Power up the drive 2 If no warning is shown make sure that the value of both parameters 15 01 Extension module type...

Page 451: ...y Parameter setting example for frequency output This example shows how to make digital output DO1 of the extension module indicate the motor speed 0 1500 rpm with a frequency range of 0 10000 Hz Sett...

Page 452: ...V AC 30 V DC 2 A Maximum contact rating 1500 VA Maximum breaking capacity Transistor output 42 44 1 5 mm2 Maximum wire size Transistor output PNP Type 4 kohm Maximum load 30 V DC Maximum switching vo...

Page 453: ...RO4 24 Vin 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches Optional I O ext...

Page 454: ...e the overtemperature indication relay to the certified Safe torque off input of the drive In addition the extension module has an external power supply interface which can be used to power up the dri...

Page 455: ...n 24V AC DC in 24 V AC DC Common C RO PTC C 62 External 24 V AC DC in put 24 V AC DC in 40 Normally open NO RO PTC B 63 External 24 V AC DC in put 24 V AC DC in 41 Grounding screw 1 Motor thermistor c...

Page 456: ...the steps in section Electrical safety precautions page 24 before you start the work Necessary tools Screwdriver and a set of suitable bits Wiring Connect the external control cables to the applicable...

Page 457: ...e drive technical data Ambient conditions Cardboard Package Motor thermistor connection 60 61 1 5 mm2 Maximum wire size DIN 44081 and DIN 44082 Supported standards 3 6 kohm 10 Triggering threshold 1 6...

Page 458: ...GND user potential Input voltage 25 W 1 04 A at 24 V DC Maximum power con sumption Isolation areas CMOD 02 PTCin RO PTC 24 Vin 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Func...

Page 459: ...Optional I O extension and adapter modules 459...

Page 460: ...460...

Page 461: ...ee the table on page 461 A kit includes three wound cores For installation instructions of the cores see the instruction included in the core package Common mode filter types IEC ratings at Un 400 V a...

Page 462: ...u dt filter needed See section Examining the compatibility of the motor and drive page 96 du dt filter types IEC ratings at Un 230 V UL NEC ratings at Un 208 230 V NorthAmeric an type ACS580 01 du dt...

Page 463: ...2A1 4 NOCH0016 6x R1 02A7 4 03A0 4 NOCH0016 6x R1 03A4 4 03A5 4 NOCH0016 6x R1 04A1 4 04A8 4 NOCH0016 6x R1 05A7 4 06A0 4 NOCH0016 6x R1 07A3 4 07A6 4 NOCH0016 6x R1 09A5 4 012A 4 NOCH0016 6x R1 12A7...

Page 464: ...NOCH0016 6x R2 06A1 6 NOCH0016 6x R2 09A0 6 NOCH0016 6x R2 011A 6 NOCH0016 6x R2 017A 6 NOCH0030 6x R3 022A 6 NOCH0030 6x R3 027A 6 NOCH0070 6x R3 032A 6 FOCH0070 6x R5 041A 6 FOCH0070 6x R5 052A 6 F...

Page 465: ...6 02A7 4 B84143Q0002R229 03A0 4 R1 B84143V0004R229 B84143V0006R231 3 3 03A4 4 B84143Q0002R229 03A5 4 R1 B84143V0004R229 B84143V0006R231 4 0 04A1 4 B84143Q0002R229 04A8 4 R1 B84143V0006R229 B84143V0006...

Page 466: ...21 8 145A 4 B84143Q0014R229 156A 4 R7 B84143V0162S229 B84143V0209S231 150 4 169A 4 B84143Q0014R229 180A 4 R7 B84143V0230S229 B84143V0209S231 183 4 206A 4 B84143Q0016R229 240A 4 R8 B84143V0230S229 B841...

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