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Operating profile

Annual running time

In other words, this is the total operating time per year (h). Enter the estimated
number of hours that the pump is expected to run during a year’s time. For 24
hour, 365-day operation, enter 8760 hours.

Operating Time at Different Flow Rates (%)

Enter the estimated time as a percentage of the total operating time for
operation at each of the listed flow rates from 100% to 20% of nominal volume
flow. Leave blank or enter zero for flow rates that are not used. The sum of the
entered percentages should be 100%. A figure under the white cells shows if
the sum equals 100. If it does not, a comment “

THIS SUM MUST EQUAL

100!

” shows.

Economic Data

Currency

Specify here the currency to be used in calculations. The default unit is the
Euro (EUR).

Energy price (per kWh)

Enter the price of energy per kilowatt-hour (kWh). The PumpSave program
does not have provisions for calculating demand charges. To estimate energy
cost including demand charges, enter the average cost of energy per kWh
including average demand charges.

Investment cost

Enter the estimated additional cost of purchasing and installing a variable
speed AC drive as compared to the alternative method of flow control used in
the comparison. Use the same currency units as entered for energy cost. This
entry will be used to calculate the direct payback time.

Interest rate (%)

This is the compensation for capital in the net present value calculation.

Service Life (years)

The expected service life of the drive. Also this is required for the net present
value calculation.

Results

The results of the calculations include the estimated annual energy
consumption for the existing control method and for AC drive control, the
difference of these two, which equals the annual energy saving achieved by
using a variable speed AC drive. PumpSave also estimates the reduction in
carbon dioxide (CO

2

) emissions due to the reduced electricity consumption.

CO

2

is the most important of the greenhouse gases, which cause a global

environmental problem called the climate change.

Payback period is calculated for the investment in the drive as compared to the
alternative method of flow control. Net present value is also calculated
provided that the user enters an interest rate and service life.

Summary of Contents for ACS 800 Series

Page 1: ...PumpSave 4 1 User s Manual Energy Savings Calculator for Pump Drives ACS800 ACS550 ACH550 ACS350 ACS150 ACS55 3AFE 64191691 REV F EN Effective 01 08 2008 Copyright ABB Oy Drives 2008...

Page 2: ...ccuracy of the input data Results should be used only for estimating purposes The results of this program must not be used as the basis for guaranteed energy savings Results of calculations can be pri...

Page 3: ...ed to a hard disk and short cut arranged to desktop Opening the Workbook Start Excel as usual For pump calculations open PumpSave4 1 xls PumpSave will open in Full Screen mode Hence the usual Excel to...

Page 4: ...y visible click the Auto Adjust screen size button This zooms the screen so that it should fit into the visible area It is also possible to zoom the sheet by selecting View Zoom from Excel menu bar To...

Page 5: ...eet is filled in by default values to help users to right away find the idea of worksheet Results are displayed on pale yellow background Figure 2 shows a default calculation sheet Figure 2 PumpSave v...

Page 6: ...istance that the pumped fluid is lifted but additionally the pressure liquid and gas in the container has to be taken into account while determining the static head Pump data Nominal volume flow Qn m3...

Page 7: ...otor and pump is running at full speed and pressure ON OFF which means ON OFF duty is adjusted according to flow requirements and a reservoir is available The control can t be as good as with speed co...

Page 8: ...d charges Investment cost Enter the estimated additional cost of purchasing and installing a variable speed AC drive as compared to the alternative method of flow control used in the comparison Use th...

Page 9: ...e reduced energy consumption due to variable speed control Carbon dioxide CO2 is the primary greenhouse gas causing global warming The CO2 reduction depends on the CO2 emission per unit which should r...

Page 10: ...wing consists of the same elements as above but is entered using US measurement units The following applies when US Units is selected In the following the changes to non SI are only explained Figure 3...

Page 11: ...efault value Static head ft Motor Data Nominal Power Hp Drive Data Nominal Efficiency m Based on motor power and voltage PumpSave suggests appropriate drive type to be used It is shown on the right si...

Page 12: ...e used in calculations is st n n i st si H H Q Q H H 2 A pump will always operate where these curves intersect as Graph 1 shows Please notice that the point defined by Hn and Qn is assumed to be known...

Page 13: ...hese correcting factors are defined based on experience Graph 2 Typical efficiencies This gives the following formulas for power calculations Frequency converter control vsd kvsdi kmi m p Hsi Qi Pvsdi...

Page 14: ...tion per year is thereafter calculated from the formula Pi Tki E Unit Conversions The formulas above use metric measurement units In the case US units have been selected to be used in entering the dat...

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