ABB ACS 600 User Manual Download

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ACS 601/604/607 AC Drives US Supplement

ACS 600

Hardware Manual Supplement

Summary of Contents for ACS 600

Page 1: ...ACS 601 604 607 AC Drives US Supplement ACS 600 Hardware Manual Supplement...

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Page 5: ...al Installation x Chapter 1 Introduction 1 1 Overview 1 1 Intended Audience 1 1 What this Manual Contains 1 1 Related Publications 1 2 Product Family 1 2 Delivery Check 1 2 Nameplate 1 2 Type Code 1 2...

Page 6: ...onnection A 15 Motor Connection A 15 Efficiency and Cooling A 15 External Control Connections A 16 Encoder Signals A 18 Application Program A 19 Application Macros A 19 Protection Features A 20 Equipm...

Page 7: ...d on labels attached to the AC drive Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with the following symbols Notes Notes are provide...

Page 8: ...when the ACx 600 input power is shut off Exercise appropriate care when working with the unit Neglecting these instructions can cause physical injury and death WARNING The ACx 600 introduces electric...

Page 9: ...5 6 units For ACx6x7 0490 3 5 6 0610 3 5 6 and 0760 5 6 units with EMC filters and for the ACx 604 module a supply disconnecting device must be installed in the supply by which the electrical parts of...

Page 10: ...onnection and may cause some ground fault current circuit breakers to trip Emergency Stop Devices The person responsible for the overall design and operation of the driven process must make sure that...

Page 11: ...e enclosure Use separate conduits for input power motor brake resistors and control wiring Do not run motor wiring from more than one drive in the same conduit Armored Cable If metallic conduit is not...

Page 12: ...r insulation system must withstand VPK 1300 V 420 V VN 500 V If motor insulation system withstands VPK 1600 V and 0 2 s rise time a dv dt filter is not needed With a dv dt filter at the output of the...

Page 13: ...r factor correction capacitors and surge absorbers must not be connected between the drive and the motor These devices are not designed to be used with AC drives and will degrade motor control accurac...

Page 14: ...OC board terminal block Installing control devices contactors or relays or control cables other than those of the ACx 600 inside the drive enclosure is not acceptable Note If safety switches contactor...

Page 15: ...nt xi CAUTION Do not fasten the ACx 600 by riveting or welding WARNING The cooling air flows and space requirements must be fulfilled Special attention must be paid to cooling if units are installed i...

Page 16: ...Safety Instructions xii 601 604 607 US Supplement...

Page 17: ...lectrical schematic symbols Have no prior experience of ABB products Have no prior experience of AC drives Have no prior experience of the ACx 600 product family Have no prior experience or training o...

Page 18: ...and electrical fundamentals electrical wiring practices electrical components and electrical schematic symbols Delivery Check Check that there are no signs of damage Before attempting installation and...

Page 19: ...ed 4 Module 7 Drives MNS Cabinet 7 10 Power Rating kVA Appendix A Ratings 11 Voltage Rating 2 240 VAC 3 380 400 415 VAC 4 380 400 415 440 460 480 500 VAC 5 380 400 415 440 460 480 500 VAC 6 525 550 57...

Page 20: ...0V or 12 pulse rectifier 230V Not CE 3 CE with output dv dt Filters EMC Filters not for 690V 5 Output dv dt Filters no EMC Filters 8 US Standard US conduit No CE no EMC filters 9 CE Low Voltage and Ma...

Page 21: ...4 7 0140 2 395 435 150 110 150 316 474 316 632 120 90 125 R9 ACx 604 7 0170 2 480 528 200 150 200 395 593 395 790 150 110 150 Three phase supply voltage 380 500 V ACx 601 0006 4 7 6 8 4 6 4 5 6 2 9 3...

Page 22: ...ange The rated current of the ACx 60x must be higher than or equal to the rated motor current to achieve the rated motor power given in the table Note 1 The maximum allowed motor shaft power is limite...

Page 23: ...ue applicable at 40 C i e 92 of I2N for ACx 601 0100 2 100 for all other drives For IP 21 22 enclosures with Heavy Duty Use Below 40 C Use the I2HD current rating given in the Drive Output Ratings tab...

Page 24: ...urrent per the IP 54 Normal Use Above 40 C instructions above Compare this calculated value with the I2HD current given in the Drive Output Ratings table The current rating equals the smaller of I2HD...

Page 25: ...100 no derating Curve 2 Curve 3 Curve 4 Curve 5 ACx 601 0006 4 ACx 601 0009 4 ACx 601 0016 4 ACx 601 0011 4 ACx 601 0020 4 ACx 601 0025 4 ACx 601 0100 2 ACx 601 0050 4 ACx 601 0100 4 ACx 601 0030 4 AC...

Page 26: ...her than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information For Heavy Duty Use apply the I2HD current given in the rating table up to 2000 m 660...

Page 27: ...ed ambient temperature can be decreased as an alternative to decreasing the rated output current Use curve 2 for models ACx 601 0025 2 ACx 601 0050 2 and ACx 601 0070 2 when they are in IP54 enclosure...

Page 28: ...cl ACx 601 0030 4 63 1450 660 Bussmann 170M1365 000 80 601 Extended Encl ACx 601 0020 2 80 1250 660 Bussmann 170M3011 1 80 ACx 601 0040 4 80 2550 660 Bussmann 170M1366 000 80 601 Extended Encl ACx 601...

Page 29: ...10 AWG 14 20 1 5 1 8 Nm 13 18 lb in 6mm2 10 AWG 10 14 ACx 601 0005 2 14 20 10 14 ACx 601 0006 2 14 20 10 14 ACx 601 0009 2 ACx 601 0006 4 ACx 601 0009 4 ACx 601 0011 4 14 20 10 14 ACx 601 0011 2 10 m...

Page 30: ...3 400MCM 1x 10 240 3 400MCM 22 30 3x 12 240 3x400MCM 3x 12 240 3x400MCM 33 44 M10 2 pcs 3 22 30 R8 ACx 604 0140 2 ACx 604 0170 2 ACx 604 0320 4 ACx 604 0400 4 1x 10 240 3 400MCM 1x 10 240 1 400MCM 22...

Page 31: ...ct 2 6 Constant speed select 2 7 24V 24 V d c max 100 mA 8 24V 9 DGND Digital Ground X23 1 24 V Auxiliary voltage output non isolated 24 V d c 250 mA 2 GND X25 1 RO11 Relay output 1 Ready 2 RO12 3 RO1...

Page 32: ...100 ACx 601 0050 2 1880 6400 ACx 601 0060 2 2185 7500 ACx 601 0070 2 2950 10100 ACx 601 0080 2 3200 10900 ACx 601 0100 2 4300 14700 ACx 604 7 0120 2 6300 21500 ACx 604 7 0140 2 7800 26600 ACx 604 7 01...

Page 33: ...4 100 60 ACx 601 0011 2 ACx 601 0016 2 150 90 ACx 601 0020 2 ACx 601 0040 4 ACx 601 0050 4 ACx 601 0060 4 260 155 ACx 601 0025 2 ACx 601 0070 4 ACx 601 0100 4 280 165 ACx 601 0030 2 ACx 601 0040 2 300...

Page 34: ...5 260 10 2 298 11 7 17 5 39 ACx 601 0020 2 ACx 601 0025 2 ACx 601 0025 4 ACx 601 0030 4 526 20 7 306 12 0 310 12 2 25 55 ACx 601 0030 2 ACx 601 0040 2 ACx 601 0050 2 ACx 601 0040 4 ACx 601 0050 4 ACx...

Page 35: ...dv dt Filter DTC and Scalar Control modes 0 to 120 Hz Frequency Resolution 0 01 Hz Continuous Current 1 0 I2N normal use 1 0 I2hd heavy duty use Short Term Overload Capacity 1 min 10 min I2Nmax 1 1 I2...

Page 36: ...One Programmable Differential Voltage Input ACS 600 0 2 to 10 V Rin 200 k ACC 600 One Differential Voltage Input 0 to 10 V Rin 200 k Common Mode Voltage 15 VDC max Common Mode Rejection Ratio 60 dB a...

Page 37: ...ply For Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 12 ms ACS 600 44 ms ACC 600 An external 24 VDC supply can be used instead o...

Page 38: ...pplement Encoder Signals Characteristic of incremental encoder signals in applications using the incremental encoder for clockwise rotation viewed from the drive end is presented below a a a a A 5 V 5...

Page 39: ...Macros The macros of the ACS ACC application programs are below ACx 600 Application Program Abbreviation Standard ACS CraneDrive ACC System MultiDrive ACS ACC FACTORY for basic industrial applications...

Page 40: ...ACS ACC Multi Drive ACx 600 temperature Analog input below minimum value Speed 2 2 Overcurrent Loss of Control Panel Motor current Short circuit External fault Motor torque 2 2 DC overvoltage Motor o...

Page 41: ...he period of time provided above shall be the Purchaser s exclusive remedy and shall constitute fulfilment of all liabilities of ABB and any Equipment manufacturer including any liability for direct i...

Page 42: ...ent If you have any questions concerning your ABB drive please contact the local distributor or ABB office The technical data information and specifications are valid at the time of printing The manuf...

Page 43: ...601 604 607 US Supplement B 1 Appendix B ACS ACC 600 US Only Drawings Figure B 1 Conduit Plate Dimensional Drawing ACS 600 Frame R7...

Page 44: ...Appendix B ACS ACC 600 US Only Drawings B 2 601 604 607 US Supplement Figure B 2 Conduit Plate Dimensional Drawing ACS 600 Frame R2...

Page 45: ...Appendix B ACS ACC 600 US Only Drawings 601 604 607 US Supplement B 3 Figure B 3 Conduit Plate Dimensional Drawing ACS 600 Frame R3...

Page 46: ...Appendix B ACS ACC 600 US Only Drawings B 4 601 604 607 US Supplement Figure B 4 Conduit Plate Dimensional Drawing ACS 600 Frame R4...

Page 47: ...Appendix B ACS ACC 600 US Only Drawings 601 604 607 US Supplement B 5 Figure B 5 Conduit Plate Dimensional Drawing ACS 600 Frame R5 R6...

Page 48: ...Appendix B ACS ACC 600 US Only Drawings B 6 601 604 607 US Supplement This page is intentionally left blank...

Page 49: ...Appendix B ACS ACC 600 US Only Drawings 601 604 607 US Supplement B 7 This page is intentionally left blank...

Page 50: ...Appendix B ACS ACC 600 US Only Drawings B 8 601 604 607 US Supplement This page is intentionally left blank...

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Page 52: ...ABB Inc Drives Power Electronics 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3416 800 243 4384 Fax 262 785 8525 ACS600 US 04S 3AUA489002B5071 R0101 REV C EFFECTIVE 11 12 2001...

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