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Page 5

 

Infinity S_Dual V_old_QSG 

 

Version 4.0 

 

© 2021 ABB. All rights reserved.

 

 

 

AC terminal connections are labeled at each position (L1, L2/N, and Gnd).

 

AC Terminal Block is in the AC box on the rear of the rectifier shelf

 

Connect AC input cord to the detachable input terminal block in the wiring box –

 

knock out for ¾

” 

conduit or cord 

grip.  Strip and torque per the table.  Pull on wire to verify secure connection.

 

AC Input

 

Rectifiers per feed

 

19”

 

23”

 

AWG max

 

Strip Wire (mm)

 

Torque In

-

lb(Nm) 

 

AC1 

-

 Molex mini

-

fit SR 

 

2

 

 

Yes

 

8

 

n/a

 

AC3 

-

 IEC

-

320 C19 

 

1

 

Yes

 

Yes

 

12

 

n/a

 

AC5 

-

 Terminal Block 

 

1

 

Yes

 

Yes

 

10

 

10

 

7 (0.75)

 

AC5H 

-

 Term Block 

(23” 

only)

 

 

 

 

 

 

 

AC6 

-

 Terminal Block   3

-

phase Delta 

 

3

 

Yes

 

 

6

 

12

 

16 (1.75)

 

AC7 –

 

Terminal Block 3

-

phase Wye 

 

3

 

Yes

 

 

6

 

12

 

16 (1.75)

 

Step 4 –

 

Connect Batteries 

and DC Output to Loads

 

The  figure  to  the  right  shows  the  DC 
circuit of the system.

 

Battery  connections  are  made  direct 
to the battery bus. 

 

Connect the (+) cables of each battery 
string to the Battery Return bus of the 
Infinity power system.  Prepare the (

-

cable  of  each  battery  string  for 
connection to the Battery HOT bus of 
the Infinity power system, but do NOT 
connect them at this time.

 

Load  Connections  are  made  using 
Load Breakers in the main distribution 
area. 

 

AC1

-

Molex

 

AC3

-

IEC

 

AC5H

-

TB 

23”

 

AC5

-

TB 

19”

 

AC6

-

TB 

19”

 

3

Φ

Delta

 

AC7

-

TB 

19”

 

3

Φ

Wye

 

Note: (+) Battery Cable Connects to the Power System Return Bus!

 

In  an  Infinity  power  system  using  48V  Rectifiers,  the  system  return 
bus is (+) in polarity and the system load bus is (

-

) in polarity.  The (+) 

Battery  String  cables  connect  to  the  system  RETURN  bus.  The  (

-

Battery String cables connect to the power system HOT battery bus.

 

Step 3 –

 

Connect AC inputs

 

Connect  120/208/240VAC  at  rear  of  each  rectifier 
shelf.

 

Danger:

 Turn OFF and lock

-

out tag

-

out the AC source 

before  making  AC  connections.  When  connecting  to 
AC mains, follow all local and national wiring rules.

 

Caution: 

When routing AC ensure cables do not come 

in  contact  with  sharp  or  rough  surfaces  that  may 
damage insulation and cause a short circuit.

 

Rectifiers numbers are labeled at each AC input. 

 

QUICK START GUIDE

 

Summary of Contents for 8600243957P

Page 1: ...e 8600243957P QUICK START GUIDE NES4812 23 AC1 PS4 DC1E LVBD Voltages 48YY 48 Primary YY Secondary 12 or 24 AC input AC1 Molex AC3 IEC 3 20 C 19 AC5 Term Block 19 only AC5H Term Block AC6 3 phase delta Term Block 19 only AC7 3 phase delta wye Term Block 19 only of Power Slots LVBD option of Distribution Panels 1 or 2 19 23 ...

Page 2: ...tions Install service and operate equipment only by professional skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment Disconnect batteries from outputs and or follow safety procedures while working on equipment Batteries may be connected in parallel wi...

Page 3: ...é des systèmes de distribution et d alimentation en courant continu y compris les piles et les câbles généralement dans les salles de télécommunication peut affecter les appareils électroniques médicaux tels que les stimulateurs cardiaques Les effets diminuent avec la distance N installez pas cet équipement sur des surfaces combustibles Règles et règlements respectez toutes les règles et réglement...

Page 4: ...If connecting chassis ground to frame surface remove non conductive frame coating and apply antioxidant for connection Tools required Cable Crimpers Torque wrench 0 240 in lb 28 Nm 5 16 7 16 and 1 2 nut drivers Screw Drivers Screw Drivers 1 Flat 2 Phillips Wire cutters and strippers Step 1 Mount the System Mount the system with a minimum gap of 3 inches behind the system to allow proper airflow 1 ...

Page 5: ...tring to the Battery Return bus of the Infinity power system Prepare the cable of each battery string for connection to the Battery HOT bus of the Infinity power system but do NOT connect them at this time Load Connections are made using Load Breakers in the main distribution area AC1 Molex AC3 IEC AC5H TB 23 AC5 TB 19 AC6 TB 19 3ΦDelta AC7 TB 19 3ΦWye Note Battery Cable Connects to the Power Syst...

Page 6: ...s Torque 65 in lb 7 16 socket 160 in lb 1 2 socket Optional Battery connection bus adapter for angled battery cable direction Bolts to the Battery Return bus and Direct Battery Connection bus bars Distribution panels are each equipped with 20 19 panel or 26 23 panel bullet style distribution positions Each position is selectable between Primary or Secondary Converter Voltage outputs Breaker sizes ...

Page 7: ...x 1 Step 5 Set Controller alarm relay jumpers Pulsar Plus Set jumpers 1 thru 10 for the ten alarm relays as Close on Alarm or Open on Alarm Factory default setting is Open on Alarm Protector Alarm Pin up 24V Protector Note Orientation 48V Protector positions Blue Terminals Lower positions 24V Protector positions Orange Terminals Upper positions 48V Protector Note Orientation Protector Alarm Pin up...

Page 8: ... input circuits to the system positions and is equipped with rectifier Verify the positive cables of battery string to battery return bus and negative cables of battery string to Battery HOT bus of the system as shown in step 4 Energize the AC input circuits and slot one rectifier module only Wait for the system controller to energize establishing communication with the slotted rectifier Use a VOM...

Page 9: ...2 10 ft 3X8AWG CC848830522 2 4 ft 3X8AWG CC848773515 15 ft 10AWG SO Cord CC848906586 10 ft 8AWG SO Cord Information AC Cord Options Information Controller Default Voltage Settings Step 9 Configure Controller Verify and edit controller basic configuration parameters per site engineering instructions Refer to Galaxy Pulsar Plus Product Manual for additional information Parameter Range Valve Reg Defa...

Page 10: ...ry On Discharge_C BD_C 14 W W BK R2 Very Low Voltage VLV 5 S BK R2_C Very Low Voltage_C VLV_C 15 W BK W R3 Fuse Alarm Major FAJ 6 BL BL W R3_C Fuse Alarm Major_C FAJ_C 16 R BL R R4 AC Fail ACF 7 O O R R4_C AC Fail_C ACF_C 17 R R R5 Rectifier Fail RFA 8 G G W R5_C Rectifier Fail_C RFA_C 18 R R G R6 Mult Rectifier Fail MRFA 9 BR W R R6_C Mult Rectifier Fail_C MRFA_C 19 R R W R7 High Voltage HV 10 S ...

Page 11: ...een Normal Amber Minor Alarm Red Critical Major Alarm Some alarms may occur during initial installation eg thermal probe fail or Major Minor communication fail Clear these alarms Via Controller Display follow the menu path Menu Control Operation Clear Events or Uninstall Equipment Verify Basic Installation Settings Date Time Battery Type number of strings and float voltage Menu Configuration Syste...

Page 12: ...g a standard ethernet cable Use a standard web browser to access the controller web pages at default IP address 192 168 2 1 Warning Do not connect LAN port to a network when set to Server mode Set the controller LAN port to Client or Static before connecting to the network Static is the factory default setting and the typical setting for most networks Once connected to the controller web server a ...

Page 13: ...AC48ATEZ CC109163473 200 277Vac 48V 75 50A1 40A 20A 30A 50A 30A 100 120Vac 48V 25A 40A 20A 20A NE050AC48ATEZ 208 240Vac 48V 50A 40A 20A 20A 40A 20A CC109158878 100 120Vac 48V 22A 40A 20A 20A NE050AC48A CC109124913 200 240Vac 48V 50A 40A 20A 20A 40A 20A 1 75A with AC5H AC6 AC7 and AC6 50A with AC1 and AC3 Information Rectifier Status LEDs Converters Ordering Code Input DC Output DC Voltage Current ...

Page 14: ...cted to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install in Network Telecommunication Facilities OSP or where NEC applies Battery return may be either Isolated DC return DC I or Common DC return DC ...

Page 15: ... All rights reserved Version Date Description of the change 3 0 12 27 2021 Updated as per template Updated step 8 and added AC5H AC input 4 0 05 26 2022 Corrected labeling in figure on page 4 Change History excludes grammar clarifications QUICK START GUIDE ...

Page 16: ...chase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior writt...

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