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Section 3

Unpacking, inspecting and storing

3.1

Removing transport packaging

IEDs require careful handling.

Examine the delivered products to ensure that they have not been damaged
during the transport.

Remove the transport packing carefully without force.

The cardboard packaging material is 100% recyclable.

3.2

Inspecting the product

3.2.1

Identifying the product

Locate the IED's order number from the label attached to the IED's case.

Compare the IED's order number with the ordering information to verify that
the received product is correct.

3.2.2

Checking delivery items

Check that all items are included in the delivery in accordance with the delivery
documents.

3.2.3

Inspecting the IED

IEDs require careful handling before installation on site.

•

Check the IED to see if any damage occurred during transportation.

If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.

1MRS755958 C

Section 3

Unpacking, inspecting and storing

630 series

Installation Manual

Summary of Contents for 630 series

Page 1: ...Relion Protection and Control 630 series Installation Manual ...

Page 2: ......

Page 4: ...d copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your nearest ABB representative ABB Oy Distribution Automation P O Box 699 ...

Page 5: ...product failure would create a risk for harm to property or persons including but not limited to personal injuries or death shall be the sole responsibility of the person or entity applying the equipment and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks This document has been carefully checked by ABB but deviations cannot be compl...

Page 6: ...ncerning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255 26 for the EMC directive and with the product standards EN 60255 1 and EN 60255 27 for the low voltage directive The IED is designed in accordance with the international standard...

Page 7: ...lectrician is allowed to carry out the electrical installation National and local electrical safety regulations must always be followed The frame of the IED has to be carefully earthed Whenever changes are made in the IED measures should be taken to avoid inadvertent tripping The IED contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic components mu...

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Page 9: ... 13 Checking delivery items 13 Inspecting the IED 13 Returning an IED damaged in transit 14 Storing 14 Section 4 Mounting 15 Required tools 15 Checking environmental conditions and mounting space 15 Mounting the IED 15 Flush mounting the IED 15 Semi flush mounting the IED 17 Rack mounting the IED 20 Rack mounting a single IED 20 Rack mounting two IEDs 21 Rack mounting a single IED and test switch ...

Page 10: ... 63 Energizing the IED 63 Section 7 Removing repairing and exchanging 65 Product lifecycle 65 Checking IED information 65 Removing the IED 65 Sending the IED for repair 66 Exchanging the IED 66 Section 8 Technical data 67 Case and HMI display variants 67 Front side of the IED 67 Rear side of the IED 68 Enclosure class 70 Section 9 Accessories and ordering data 71 Mounting kits 71 Flush mounting ki...

Page 11: ...Section 10 Glossary 83 Table of contents 630 series 3 Installation Manual ...

Page 12: ...4 ...

Page 13: ...trical installation The chapters are organized in chronological order in which the IED should be installed 1 2 Intended audience This manual addresses the personnel responsible for installing the product hardware The installation personnel must have basic knowledge of handling electronic equipment 1MRS755958 C Section 1 Introduction 630 series 5 Installation Manual ...

Page 14: ...EC07000220 V1 EN Figure 1 The intended use of manuals in different lifecycles The engineering manual contains instructions on how to engineer the IEDs using the different tools in PCM600 The manual provides instructions on how to set up a PCM600 project and insert IEDs to the project structure The manual also recommends a sequence for engineering of protection and control functions LHMI functions ...

Page 15: ...urations according to specific application requirements The technical manual contains application and functionality descriptions and lists function blocks logic diagrams input and output signals setting parameters and technical data sorted per function The manual can be used as a technical reference during the engineering phase installation and commissioning phase and during normal service The com...

Page 16: ... reader of important facts and conditions The tip icon indicates advice on for example how to design your project or how to use a certain function Although warning hazards are related to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may result in degraded process performance leading to personal injury or death Therefore compl...

Page 17: ...bled with the Operation setting The character in front of an input or output signal name in the function block symbol given for a function indicates that the user can set an own signal name in PCM600 The character after an input or output signal name in the function block symbol given for a function indicates that the signal must be connected to another function block in the application configurat...

Page 18: ...10 ...

Page 19: ...ured with extensive testing during the design and manufacturing processes Moreover long life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiveness of the environmental system is constantly evaluated by an external auditing body We follow environmental rules ...

Page 20: ...cal requirements Table 2 Materials of the IED parts IED Parts Material Unit Metallic plates parts and screws Steel Plastic parts PC1 LCP2 LHMI display module Various Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal polymer Section 2 1MRS755958 C Environmental aspects 12 630 series Installation Manual ...

Page 21: ...d to the IED s case 2 Compare the IED s order number with the ordering information to verify that the received product is correct 3 2 2 Checking delivery items Check that all items are included in the delivery in accordance with the delivery documents 3 2 3 Inspecting the IED IEDs require careful handling before installation on site Check the IED to see if any damage occurred during transportation...

Page 22: ...tative Notify ABB immediately if there are any discrepancies in relation to the delivery documents 3 3 Storing If the IED is stored before installation it must be done in the original transport packaging in a dry and dust free place Observe the environmental requirements stated in the technical manual Section 3 1MRS755958 C Unpacking inspecting and storing 14 630 series Installation Manual ...

Page 23: ... high amplitude and fast rise time strong induced magnetic fields or similar extreme conditions Check that sufficient space is available Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibres and to enable maintenance and future modifications It is possible to add or replace flush mounted IEDs without excessive dismantling 4 3 Mounting the IED 4 3 1...

Page 24: ... panel cut out A 240 mm 1 Nuts and washers B 21 5 mm 2 Threaded studs C 227 mm 3 Screws D 140 mm 4 Plastic plugs E 183 mm 5 Mounting frame F 6 mm G 21 5 mm H 220 mm I 177 mm J 211 mm K 254 mm 5 Place a nut and a washer on each threaded studs 6 Tighten the nuts Section 4 1MRS755958 C Mounting 16 630 series Installation Manual ...

Page 25: ... 4 3 2 Semi flush mounting the IED 1 Make a panel cut out and drill screw holes according to the dimensional drawing 2 Remove the plastic plugs from the side of the IED and locate it securely in the rising frame using the required screws 3 Tighten the screws 4 Mount the IED with the rising frame to the panel cut out 1MRS755958 C Section 4 Mounting 630 series 17 Installation Manual ...

Page 26: ...sh mounting the IED into a panel cut out A 240 mm 1 Screws B 19 mm 2 Nuts and washers C 229 mm 3 Threaded studs D 157 mm 4 Raising frame E 195 mm F 6 mm G 19 mm 5 Place a nut and a washer on each threaded studs 6 Tighten the nuts Section 4 1MRS755958 C Mounting 18 630 series Installation Manual ...

Page 27: ...8 3ADBE38B560C V1 EN Figure 5 Semi flush mounted IED A 154 mm B 265 mm C 95 mm D 227 mm E 13 mm Check the allowed minimum bending radius from the optical cable manufacturer 1MRS755958 C Section 4 Mounting 630 series 19 Installation Manual ...

Page 28: ... 2 Tighten the screws 1 1 2 GUID E794D0E2 17A4 4040 8E49 5607C1DB72FB V1 EN Figure 6 Mounting the bracket 1 Screws 2 Right mounting bracket 3 Attach the left mounting bracket to the left hand side of the IED using the required screws 4 Tighten the screws 5 Mount the IED with the rack mounting panels to the 19 rack 6 Tighten the screws Section 4 1MRS755958 C Mounting 20 630 series Installation Manu...

Page 29: ...owed minimum bending radius from the optical cable manufacturer 4 3 3 2 Rack mounting two IEDs 1 Remove the plastic plugs from the side of the case on both of the two IEDs 2 Locate the pins on the two middle mounting brackets to the holes on the sides of the two IEDs 3 Mount the upper and lower mounting brackets to the two IEDs using the screws at the required location 1MRS755958 C Section 4 Mount...

Page 30: ...B1 V1 EN Figure 8 Mounting IEDs 1 Upper mounting bracket 2 Vent holes 3 Right mounting bracket 4 Lower mounting bracket 5 Screws 6 Left mounting bracket 7 Middle mounting brackets 4 Tighten the screws 5 Mount the left and right mounting brackets to both sides of the IED assembly using fixing screws Section 4 1MRS755958 C Mounting 22 630 series Installation Manual ...

Page 31: ...enting holes in the IED is not obstructed Check the allowed minimum bending radius from the optical cable manufacturer 4 3 3 3 Rack mounting a single IED and test switch RTXP 1 Attach the mounting bracket to the left side of the IED using the required screws 2 Tighten the screws 3 Remove the four plastic plugs from the right side of the IED and attach the mounting bracket securely using the requir...

Page 32: ...C5E4D D118 4B6E 863E 3213C762381A V1 EN Figure 10 IED mounted with test switch RTXP 18 1 Left mounting bracket 2 Screws 3 Test switch 4 Right mounting bracket 5 Plastic front cover An IED equipped with optical connections requires a minimum depth of 180 mm Check the allowed minimum bending radius from the optical cable manufacturer Section 4 1MRS755958 C Mounting 24 630 series Installation Manual ...

Page 33: ...rackets by using the required screws 5 Tighten the screws F C 2 1 DE A B G GUID 7DF6B376 60FC 4E11 802C 6D77F3485EBB V1 EN Figure 11 Wall mounting the IED A 270 mm 1 Mounting bracket B 252 5 mm 2 Screw C 6 8 mm D 180 mm E 101 6 mm F 296 mm G 13 mm Minimum of 50 mm space is needed between the two kits Check the allowed minimum bending radius from the optical cable manufacturer 1MRS755958 C Section ...

Page 34: ...ing and wall mounting with external display module 4 3 5 1 Mounting the external display module 1 Drill holes according to the dimensional drawing Section 4 1MRS755958 C Mounting 26 630 series Installation Manual ...

Page 35: ...le from IED to LHMI E 6 5 mm F 20 mm G 78 mm H 7 5 mm I 38 mm J 128 mm K 33 mm L 18 5 mm 2 Thread the four holes for the M3 screws 3 Remove surface coating from the rear side of the panel for the GND screw 4 Draw the LHMI cable through the hole for cable from IED to LHMI 5 Connect the cable to the LHMI 6 Mount the external LHMI display using four M3 screws 7 Tighten the four M3 screws 8 Ground the...

Page 36: ...cable and panel 4 mm 8 3 Use a spring lock washer 8 4 Connect the other end of the ground cable to the cabinet door as near as possible to the LHMI ground 8 5 Tighten the GND screws 2 1 3 GUID ED1F1C7D 46A7 4EDE 820C BEDD8FBCAFAA V2 EN Figure 13 LHMI grounding 1 Surface coating removed 15 mm 2 Ground cable 3 M5 screw and washer for grounding LHMI and cable to the panel Section 4 1MRS755958 C Mount...

Page 37: ...rounded to the LHMI grounding point Use only the cable delivered with the IED 4 3 5 2 Ceiling mounting the main unit 1 Drill four screw holes according to the dimensional drawing 2 Mount the mounting bracket on the ceiling at the required location A minimum of 50 mm space is needed between the IED and the ceiling for the cables 3 Remove the upper four plastic plugs two on each side on the case of ...

Page 38: ...V1 EN Figure 14 4U half 19 Ceiling mounting with cable space on top A 244 5 mm 1 Mounting brackets B 226 mm 2 Plastic plugs C 90 mm 3 Screws D 50 mm E 5 mm F 177 mm G 264 5 mm H 220 mm I 51 5 mm J 232 mm Section 4 1MRS755958 C Mounting 30 630 series Installation Manual ...

Page 39: ...s C 236 mm 3 Screws D 90 mm E 5 mm F 264 5 mm G 265 9 mm H 220 mm I 51 5 mm J 321 mm 4 Tighten the screws 5 Connect a cable to the RJ 45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module Check the allowed minimum bending radius from the optical cable manufacturer 1MRS755958 C Section 4 Mounting 630 series 31 Installation Manual ...

Page 40: ...equired screws 3 Fit the main unit of IED securely between the mounting brackets by using the required screws 2 2 1 1 A B GUID FCCEBD17 409F 4D7F B984 10993D17E213 V1 EN Figure 16 4U main unit and external LHMI display A 241 1 mm 1 Screws B 101 6 mm 2 Mounting brackets Section 4 1MRS755958 C Mounting 32 630 series Installation Manual ...

Page 41: ...mm 1 Screws B 190 5 mm 2 Mounting brackets The width of the 4U and 6U main units is 224 mm 4 Tighten the screws 5 Connect a cable to the RJ 45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module 1MRS755958 C Section 4 Mounting 630 series 33 Installation Manual ...

Page 42: ...A7 A72F 3D27C9C66FBC V1 EN Figure 18 External LHMI display wall mounted and connected to the 4U main unit A 25 5 mm B 220 mm C 177 mm D 13 mm E 258 6 mm F 177 mm G 224 mm Section 4 1MRS755958 C Mounting 34 630 series Installation Manual ...

Page 43: ...m C 13 mm D 177 mm E 258 6 mm F 265 9 mm G 224 mm Check the allowed minimum bending radius from the optical cable manufacturer 4 3 6 Arranging ventilation Ventholes are located at the bottom and on the back plate of the IED Reserve sufficient space round the IED to ensure adequate ventilation 1MRS755958 C Section 4 Mounting 630 series 35 Installation Manual ...

Page 44: ...36 ...

Page 45: ...with two of maximum 2 5 mm2 wires 3 Connect terminals on the communication module for IRIG B with one 0 2 1 5 mm2 wire 4 Connect RTD inputs and mA outputs using shielded stranded cables and connect cable shield to GND rail 5 Connect all same type sensors to adjacent channels The cable shield is to be earthed at only one end of the cable with RTD grounding bus bar Use fine wire in door mounting See...

Page 46: ...arth the IED to earth using a 16 0 mm2 flat copper cable Use an earth lead maximum 1500 mm Notice that extra length is required for door mounting When the LHMI is installed on the cabinet door earth the door with a 16 0 mm2 flat braided copper cable 1 Loosen the nut from the protective earth pin to connect a separate earth protection lead GUID B1C6B787 D2D4 450C A18B 18131ECBC88A V1 EN Figure 20 T...

Page 47: ...ID C75F6FD4 485D 464D B7B0 55FD1AA608E9 V1 EN Figure 21 The protective earth pin is located below connector X102 on the 6U half 19 case 1MRS755958 C Section 5 Connecting 630 series 39 Installation Manual ...

Page 48: ...e for CT VT terminals The wires for the analog signals can be connected to the CT VT terminals before the connector is connected to the IED The connector features an automatic short circuit mechanism for the current terminals Therefore detaching the connector from the unit will not open the secondary circuit of the CT which otherwise could cause dangerously high voltages To avoid a mismatch betwee...

Page 49: ...gram Each terminal for CTs VTs is dimensioned for one 0 5 6 0 mm2 wire or for two wires of maximum 2 5 mm2 To help connecting the current and voltage inputs the connector pair is marked with symbols For a current input the connector pair forms a circle But in the case of a voltage input the connector pair forms two half circles GUID 61D346C6 30D8 468A 8641 654864811C53 V1 EN Figure 24 CTVT connect...

Page 50: ...0 010 AIMA04A 1KHL178012R0005 AIMA05A 1KHL178012R0013 X101 1 2 CT CT CT X101 3 4 CT CT CT X101 5 6 CT CT CT X101 7 8 CT CT CT X101 9 10 CTS 1 CT CT X102 1 2 None CT CT X102 3 4 VT CT CT X102 5 6 VT VT CT X102 7 8 VT VT VT X102 9 10 VT VT VT 1 Current Transducer for 0 1 A 0 5 A Table 5 RET630 modules Terminal AIMA04A 1KHL178012R0005 AIMA06A 1KHL178012R0012 AIMA05A 1KHL178012R0013 X101 1 2 CT CT CT ...

Page 51: ...16 5 6 7 Sensor R V mA input X316 8 9 10 Sensor R V mA input X316 11 GND X316 12 13 14 Sensor R V mA input X316 15 16 17 Sensor R V mA input X316 18 GND Table 7 REM REF RET630 module inputs 4U half 19 Terminal 600RTD01 X319 1 2 3 Sensor R V mA input X319 4 5 6 Sensor R V mA input X319 7 GND X319 8 9 10 Sensor R V mA input Table 8 REM REF RET630 module inputs 6U half 19 Terminal 600RTD01 X321 1 2 3...

Page 52: ... input X324 7 GND X324 8 9 10 Sensor R V mA input Table 10 REM REF RET630 module outputs 4U half 19 Terminal 600RTD01 X319 11 12 mA output X319 13 14 mA output X319 15 16 mA output X319 17 18 mA output Table 11 REM REF RET630 module outputs 6U half 19 Terminal 600RTD01 X324 11 12 mA output X324 13 14 mA output X324 15 16 mA output X324 17 18 mA output Section 5 1MRS755958 C Connecting 44 630 serie...

Page 53: ...T 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X319 mA mA mA mA mA outputs GND GUID 65A5A977 DD1D 4895 9BB7 297B6163D229 V1 EN Figure 25 Connection example DIFF G mA Shunt IN IN GND Temperature Sensor Resistor GUID 3CD4E961 8647 42CA AF76 920E69E5EE15 V1 EN Figure 26 Three wire connection RTD sensors and resistance 1MRS755958 C Section 5 Connecting 630 series 45 Installation Manual ...

Page 54: ... wire connection RTD sensors and resistance DIFF G mA Shunt IN IN GND GUID C06784EE 0A4F 47F1 9485 F1E3A83D248C V1 EN Figure 28 Current connection DIFF G mA Shunt IN IN GND GUID 649FA427 3F38 4364 991F 362B20CCAD57 V1 EN Figure 29 Voltage connection Section 5 1MRS755958 C Connecting 46 630 series Installation Manual ...

Page 55: ..._101 BI4 X304 6 Common for inputs 5 8 X304 7 Binary input 5 COM_101 BI5 X304 8 Binary input 6 COM_101 BI6 X304 9 Binary input 7 COM_101 BI7 X304 10 Binary input 8 COM_101 BI8 X304 11 Common for inputs 9 11 X304 12 Binary input 9 COM_101 BI9 X304 13 Binary input 10 COM_101 BI10 X304 14 Binary input 11 COM_101 BI11 X304 15 Common for inputs 12 14 X304 16 Binary input 12 COM_101 BI12 X304 17 Binary i...

Page 56: ...able 14 Binary inputs X324 4U half 19 Terminal Description ACT info Hardware module instance Hardware channel X324 1 for input 1 BIO_4 BI1 X324 2 Binary input 1 BIO_4 BI1 X324 3 X324 4 Common for inputs 2 3 X324 5 Binary input 2 BIO_4 BI2 X324 6 Binary input 3 BIO_4 BI3 X324 7 X324 8 Common for inputs 4 5 X324 9 Binary input 4 BIO_4 BI4 X324 10 Binary input 5 BIO_4 BI5 X324 11 X324 12 Common for i...

Page 57: ... X324 15 X324 16 Common for inputs 8 9 X324 17 Binary input 8 BIO_3 BI8 X324 18 Binary input 9 BIO_3 BI9 Table 16 Binary inputs X329 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel X329 1 for input 1 BIO_4 BI1 X329 2 Binary input 1 BIO_4 BI1 X329 3 X329 4 Common for inputs 2 3 X329 5 Binary input 2 BIO_4 BI2 X329 6 Binary input 3 BIO_4 BI3 X329 7 X329 8 Common fo...

Page 58: ...mon for inputs 4 5 X334 9 Binary input 4 BIO_5 BI4 X334 10 Binary input 5 BIO_5 BI5 X334 11 X334 12 Common for inputs 6 7 X334 13 Binary input 6 BIO_5 BI6 X334 14 Binary input 7 BIO_5 BI7 X334 15 X334 16 Common for inputs 8 9 X334 17 Binary input 8 BIO_5 BI8 X334 18 Binary input 9 BIO_5 BI9 Table 18 Binary inputs X339 6U half 19 Terminal Description ACT info Hardware module instance Hardware chann...

Page 59: ...BIO_6 BI9 Table 19 Output contacts X307 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel Power output 1 normally open TCS X307 1 PSM_102 BO1_PO_TCS X307 2 Power output 2 normally open TCS X307 3 PSM_102 BO2_PO_TCS X307 4 Power output 3 normally open TCS X307 5 PSM_102 BO3_PO_TCS X307 6 X307 7 Power output 4 normally open PSM_102 BO4_PO X307 8 X307 9 Power output 5...

Page 60: ..._PO X321 4 X321 5 Power output 3 normally open BIO_4 BO3_PO X321 6 Table 22 Output contacts X321 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel X321 1 Power output 1 normally open BIO_3 BO1_PO X321 2 X321 3 Power output 2 normally open BIO_3 BO2_PO X321 4 X321 5 Power output 3 normally open BIO_3 BO3_PO X321 6 Table 23 Output contacts X326 6U half 19 Terminal De...

Page 61: ...y open PSM_102 BO6_PO X327 12 Table 25 Output contacts X331 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel X331 1 Power output 1 normally open BIO_5 BO1_PO X331 2 X331 3 Power output 2 normally open BIO_5 BO2_PO X331 4 X331 5 Power output 3 normally open BIO_5 BO3_PO X331 6 Table 26 Output contacts X336 6U half 19 Terminal Description ACT info Hardware module in...

Page 62: ...X316 13 Signal output 4 normally open BIO_3 BO7_SO X316 14 Signal output 5 normally open BIO_3 BO8_SO X316 15 Signal outputs 4 and 5 common X316 16 Signal output 6 normally closed X316 17 Signal output 6 normally open BIO_3 BO9_SO X316 18 Signal output 6 common Table 29 Output contacts X321 4U half 19 Terminal Description ACT info Hardware module instance Hardware channel X321 7 Signal output 1 no...

Page 63: ..._SO X321 15 Signal outputs 4 and 5 common X321 16 Signal output 6 normally closed BIO_3 BO9_SO X321 17 Signal output 6 normally open X321 18 Signal output 6 common Table 31 Output contacts X326 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel X326 7 Signal output 1 normally open BIO_4 BO4_SO X326 8 Signal output 1 X326 9 Signal output 2 normally open BIO_4 BO5_SO ...

Page 64: ...31 13 Signal output 4 normally open BIO_5 BO7_SO X331 14 Signal output 5 normally open BIO_5 BO8_SO X331 15 Signal outputs 4 and 5 common X331 16 Signal output 6 normally closed BIO_5 BO9_SO X331 17 Signal output 6 normally open X331 18 Signal output 6 common Table 34 Output contacts X336 6U half 19 Terminal Description ACT info Hardware module instance Hardware channel X336 7 Signal output 1 norm...

Page 65: ...When using a DC supply connect the positive lead to terminal X430 3 4U half 19 or X410 3 6U half 19 When using power supply 48 125 VDC the IED s auxiliary voltage is connected to terminals X430 1 and X430 2 4U half 19 and X410 1 and X410 2 6U half 19 with the positive lead connected to terminal X430 2 4U half 19 or X410 2 6U half 19 The permitted auxiliary voltage range is found from the IED stick...

Page 66: ...GUID 93D2D3DB C4E7 4816 BAC6 BBCA9E80EBA5 V1 EN Figure 30 Connecting auxiliary voltage on a 4U half 19 unit Section 5 1MRS755958 C Connecting 58 630 series Installation Manual ...

Page 67: ...EN Figure 31 Connecting auxiliary voltage on a 6U half 19 unit Connect the terminals on the auxiliary voltage connector correctly Different power supplies use different terminals 1MRS755958 C Section 5 Connecting 630 series 59 Installation Manual ...

Page 68: ...mmunication check that the HW module has the correct communication interfaces The communication module is located at the bottom of the IED for the 4U half 19 case and on the left side of the IED for the 6U half 19 case when viewing the case from the rear See the technical manual for product specific communication interfaces The allowed minimum bending radius has to be checked from the optical cabl...

Page 69: ... to the RJ 45 connection connector X0 HMI on the rear panel of the main unit and to the corresponding connection on the display module Only one LHMI module can be connected into an IED Connecting an external display module into an IED with integrated LHMI causes the integrated LHMI to shut down 1MRS755958 C Section 5 Connecting 630 series 61 Installation Manual ...

Page 70: ...62 ...

Page 71: ...onnected 6 3 Energizing the IED Before you connect the auxiliary power check that the terminal strip is wired and placed correctly During the start up all LEDs are lit for a short period Green Ready LED starts to flash LCD lights up and starting is displayed The main menu is displayed A steady green Ready LED indicates a successful start up If the IED detects a diagnostic error during start up the...

Page 72: ...64 ...

Page 73: ... the product specific Service Support sheet 7 2 Checking IED information The IED information includes detailed information about the device such as version and serial number 1 Select Main Menu Information 2 Select a submenu with and 3 Enter the selected submenu with 4 Browse the information with and The Product identifiers submenu contains product related information including product type serial ...

Page 74: ...o exchange the IED with another identical unit remove the IED and install the new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registration Check with your local ABB if the IED can be upgraded Section 7 1MRS755958 C Removing repairing and exchanging 66 630 series Installation Manual ...

Page 75: ...y variants 8 1 1 Front side of the IED GUID 5CFD3446 A92F 4A5F B60D 90025DCFDC61 V2 EN Figure 33 Front view of 4U half 19 IED The LHMI includes a monochrome LCD of 320x240 pixels 1MRS755958 C Section 8 Technical data 630 series 67 Installation Manual ...

Page 76: ...ED Rdy1 Bat1 X327 X430 X329 X321 X324 X316 X319 X101 X102 X304 Hi Me Lo GUID C8D14F98 507B 4E4A A86D F231FB7A98AD V1 EN Figure 34 Rear view of 4U half 19 Section 8 1MRS755958 C Technical data 68 630 series Installation Manual ...

Page 77: ...10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 GUID A87FAB18 230C 4DBC B13E 81DAE22DEA73 V1 EN Figure 35 Rear view of 6U half 19 Table 35 Dimensions of the IED half 19 rack Description Value Width 220 mm Height 177 mm 4U 265 9 mm 6U Depth 249 5...

Page 78: ...on of flush mounted IED Description Value Front side IP 40 Rear side connection terminals IP 20 Table 37 Degree of protection of the LHMI Description Value Front and side IP 42 Section 8 1MRS755958 C Technical data 70 630 series Installation Manual ...

Page 79: ...s 9 1 1 Flush mounting kit Mounting frame Screws Nuts and washers Dimensions for screw holes GUID 1BEF41FB ECB6 48D8 831B D0C62596127D V1 EN Figure 36 Flush mounting frame 1MRS755958 C Section 9 Accessories and ordering data 630 series 71 Installation Manual ...

Page 80: ...t Raising frame Screws Nuts and washers Dimensions for screw holes GUID 99EEDAA4 D14A 44F3 B18D 656ACFB59A2E V1 EN Figure 37 Raising frame Table 39 Mounting kit Items Order number Semi flush mounting kit for one 4U half 19 housing IED 1KHL400041R0001 Section 9 1MRS755958 C Accessories and ordering data 72 630 series Installation Manual ...

Page 81: ...77B63 V1 EN Figure 38 19 rack mounting panels Table 40 Mounting kit Items Order number 19 rack mounting kit for one 4U half 19 housing IED 1KHL400236R0001 9 1 4 Rack mounting kit for two IEDs Mounting brackets Screws 1MRS755958 C Section 9 Accessories and ordering data 630 series 73 Installation Manual ...

Page 82: ...ing parts for two IEDs Table 41 Mounting kit Items Order number 19 rack mounting kit for two 4U half 19 housing IEDs 1KHL400237R0001 9 1 5 Test switch Mounting bracket Screws Front cover Section 9 1MRS755958 C Accessories and ordering data 74 630 series Installation Manual ...

Page 83: ...ed in the delivery 1KHL400176R0001 19 rack mounting kit for one RTXP18 test switch the test switch is not included in the delivery 1KHL400177R0001 19 rack mounting kit for one RTXP24 test switch the test switch is not included in the delivery 1KHL400178R0001 9 1 6 Wall mounting kit for an IED Mounting brackets Screws Dimensions for screw holes 1MRS755958 C Section 9 Accessories and ordering data 6...

Page 84: ... kit Items Order number Wall mounting kit cabling towards the mounting wall for one 4U half 19 housing IED 1KHL400067R0001 9 1 7 Ceiling mounting kit for a main unit Mounting bracket Screws Dimensions for screw holes Section 9 1MRS755958 C Accessories and ordering data 76 630 series Installation Manual ...

Page 85: ...GUID 1F39A3F5 3A82 44CB A02F 1894A3009B70 V1 EN Figure 42 4U half 19 ceiling mount 1MRS755958 C Section 9 Accessories and ordering data 630 series 77 Installation Manual ...

Page 86: ...g kits Items Order number Overhead ceiling mounting kit with cable space for one 4U half 19 housing IED 1KHL400038P0001 Overhead ceiling mounting kit with cable space for one 6U half 19 housing IED 1KHL400175P0001 Section 9 1MRS755958 C Accessories and ordering data 78 630 series Installation Manual ...

Page 87: ...main unit Mounting brackets Screws Dimensions for screw holes GUID 2CABE8CC 1483 4F61 A70D CA08E682C924 V1 EN Figure 44 4U wall mounting brackets 1MRS755958 C Section 9 Accessories and ordering data 630 series 79 Installation Manual ...

Page 88: ...tems Order number Wall mounting kit cabling to the front for one 4U half 19 housing IED 1KHL400039R0001 Wall mounting kit for direct rear wall mounting with cabling to the front of one 6U half 19 housing IED 1KHL400079R0001 Section 9 1MRS755958 C Accessories and ordering data 80 630 series Installation Manual ...

Page 89: ...A 3U 2RCA023041 Connector set for one 6U half 19 housing IED including analog input variant 7I I0 1 5A 3U 2RCA023042 Connector set for one 4U half 19 housing IED including analog input variant 8I I0 1 5A 2U or 7I I0 1 5A 1I I0 0 1 0 5A 2U 2RCA023039 Connector set for one 6U half 19 housing IED including analog input variant 8I I0 1 5A 2U or 7I I0 1 5A 1I I0 0 1 0 5A 2U 2RCA023040 9 3 Cables Table ...

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Page 91: ...ndard for protective equipment A serial master slave protocol for point to point communication IEC 61850 International standard for substation communication and modeling IED Intelligent electronic device LCD Liquid crystal display LCP Liquid crystal polymer LED Light emitting diode LHMI Local human machine interface PC Personal computer Polycarbonate PCM600 Protection and Control IED Manager RJ 45...

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Page 96: ...Contact us ABB Oy Distribution Automation P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 Fax 358 10 22 41094 www abb com substationautomation 1MRS755958 C Copyright 2011 ABB All rights reserved ...

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